WO2003031812A1 - Dry sump lubrication system with removable oil reservoir for wind turbine gearbox - Google Patents
Dry sump lubrication system with removable oil reservoir for wind turbine gearbox Download PDFInfo
- Publication number
- WO2003031812A1 WO2003031812A1 PCT/IB2002/004375 IB0204375W WO03031812A1 WO 2003031812 A1 WO2003031812 A1 WO 2003031812A1 IB 0204375 W IB0204375 W IB 0204375W WO 03031812 A1 WO03031812 A1 WO 03031812A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gear unit
- oil
- reservoir
- fact
- unit according
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0402—Cleaning of lubricants, e.g. filters or magnets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D15/00—Transmission of mechanical power
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/70—Bearing or lubricating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/04—Combinations of toothed gearings only
- F16H37/041—Combinations of toothed gearings only for conveying rotary motion with constant gear ratio
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps; Pressure control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0482—Gearings with gears having orbital motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D15/00—Transmission of mechanical power
- F03D15/10—Transmission of mechanical power using gearing not limited to rotary motion, e.g. with oscillating or reciprocating members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2260/00—Function
- F05B2260/40—Transmission of power
- F05B2260/403—Transmission of power through the shape of the drive components
- F05B2260/4031—Transmission of power through the shape of the drive components as in toothed gearing
- F05B2260/40311—Transmission of power through the shape of the drive components as in toothed gearing of the epicyclic, planetary or differential type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/46—Systems consisting of a plurality of gear trains each with orbital gears, i.e. systems having three or more central gears
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the present invention relates to a gear unit and particularly but not exclusively to a gear unit for a wind turbine.
- a basic characteristic of a planetary gear stage is that it can contain only a very limited quantity of oil. A minimum quantity of oil however is required in the lubrication system of the gear unit to ensure that the oil does not degrade too fast and oil change intervals are maximized.
- gear unit housing As the oil reservoir : the oil is continuously churned around which leads to efficiency losses and high cold-start torques, as well as possibly faster oxidation because of a more intense contact of the oil with air, foam building that can disturb lubrication systems and for instance oil level alarms, etceteras.
- Gear units typically contain several oil pockets that are hard to flush when the oil is changed. Also, contamination of the oil bath due to a failing component may easily lead to consequential damage of other components as the particles from the failing component are coming in the common oil sump of the gear unit.
- the present invention provides a novel solution for the specific problems mentioned above.
- the basic idea of the present invention is to completely eliminate the oil sump in the gear unit.
- a seperate oil reservoir is installed, from which well conditioned (cooled and filtered) oil is fed to the gear unit.
- central lubrication systems exist that provide oil for instance to different gear units in the same plant or even to a single gear unit, these gear units mostly still also need to enjoy the benefit of their own oil baths.
- external oil reservoirs which in general would be regarded as contrary to the objective of compactness, is not known in wind turbine gear unit design.
- Eliminating the oil bath in the gear unit as a whole however can solve a number of the issues mentioned above.
- the uncoupling of the gear unit lubrication circuit from the oil conditioning circuit by means of an external oil reservoir moreover simplifies the monitoring of the oil conditioning equipment itself, such as oil heaters, cooling systems and filter systems.
- the gear unit is constructed in such a way that the main gear stages are forming seperate modules, each of which receives fresh conditioned oil from the lubrication system and returns the used oil seperately to the external oil reservoir.
- This has the advantage that contaminating particles in one of the modules, for instance created by a failing component or by external factors such as dirt or water accumulation, are not allowed to contaminate the other modules, but are intercepted by the separate oil conditioning system of the reservoir.
- Each of the return lines can be provided with a debris trap device for instance by means of a transparent small reservoir provided with a magnet and allowing visual inspection of the presence of particles or debris.
- the present invention also proposes to use an oil reservoir that can be easily removed from the nacelle and replaced by another fresh oil reservoir that contains well conditioned oil.
- This exchange may include the most important parts of the oil conditioning unit such as heaters, coolers and filtration systems.
- the lubrication system thus receives a complete "reset" at any oil change, removing all possibly accumulated dirt or debris and also avoiding time consuming flushing of oil tanks on-board of the nacelle. Against a background of a growing off-shore market for wind turbines that are even more difficult to service, this may be a large advantage.
- Figure 1 shows a schematic diagram of cross-section of a gear unit and plural lubrication circuits A, B, C and each serving a different module of the gear unit.
- the shown gear unit consists of three modules comprising two planetary gear stages 1 and 2 and a helical high speed gear stage 3.
- the wind turbine rotor bearing arrangement is integrated in the gear unit.
- Fresh oil is fed from the external reservoir 4 by means a pump 6 and via a flow distributor 7 to the three different modules of the gear unit, and returned from these modules back to the reservoir.
- the reservoir is provided with a separate oil conditioning circuit 5.
- the invention with a dry sump offers the additional advantage that the sealing arrangement which has to be provided at a very large diameter, does not have to seal of against any hydrostatic pressure that would be present in case of an oil sump, and can therefore be based on non-contacting sealing principles.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Details Of Gearings (AREA)
- Wind Motors (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/491,668 US20050034925A1 (en) | 2001-10-05 | 2002-10-04 | Dry sump lubrication system with removable oil reservoir for wind turbine gearbox |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0123973.0 | 2001-10-05 | ||
| GB0123973A GB2382117B (en) | 2001-10-05 | 2001-10-05 | Wind turbine gear unit lubrication |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003031812A1 true WO2003031812A1 (en) | 2003-04-17 |
Family
ID=9923316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2002/004375 WO2003031812A1 (en) | 2001-10-05 | 2002-10-04 | Dry sump lubrication system with removable oil reservoir for wind turbine gearbox |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20050034925A1 (en) |
| GB (1) | GB2382117B (en) |
| WO (1) | WO2003031812A1 (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004083630A3 (en) * | 2003-03-21 | 2004-10-28 | Vestas Wind Sys As | Methods of moving the rotating means of a wind turbine during transportation or stand still, method of controlling the moving of the rotating means, nacelle, auxiliary device, control and monitoring system and use hereof |
| WO2008068260A3 (en) * | 2006-12-04 | 2008-11-13 | Lohmann & Stolterfoht Gmbh | Power-split wind power gearbox |
| WO2009030189A3 (en) * | 2007-08-31 | 2009-10-15 | Schaeffler Kg | Rotor bearing for a wind turbine |
| US7753817B2 (en) * | 2004-07-15 | 2010-07-13 | Moventas Oy | Arrangement in a planetery gearing |
| EP2177756A3 (en) * | 2008-02-28 | 2011-04-27 | Baier & Köppel GmbH & Co. | Wind energy assembly with central lubrication |
| WO2011048183A1 (en) * | 2009-10-23 | 2011-04-28 | Vestas Wind Systems A/S | A lubrication system for a gear system providing emergency lubrication |
| EP2385247A1 (en) * | 2010-05-06 | 2011-11-09 | The Switch Drive Systems Oy | An electromechanical device |
| WO2011042082A3 (en) * | 2009-10-08 | 2011-11-17 | Robert Bosch Gmbh | Drive train and wind turbine |
| WO2012130592A1 (en) * | 2011-04-01 | 2012-10-04 | Repower Systems Se | Method and device for the rapid oil change on drive devices of wind power plants |
| EP2538044A1 (en) * | 2011-06-21 | 2012-12-26 | Gamesa Innovation & Technology, S.L. | Retention systems |
| EP2619453A1 (en) * | 2010-09-21 | 2013-07-31 | XEMC Darwind BV | Wind turbine with oil lubrication |
| CN103299070A (en) * | 2010-10-21 | 2013-09-11 | Imo控股有限责任公司 | Assembly for extracting the rotational energy from the rotor hub of the wind turbine of a wind turbine system |
| CN103322172A (en) * | 2012-03-19 | 2013-09-25 | 南车戚墅堰机车车辆工艺研究所有限公司 | Lubricating oil circulating system of gear box |
| US8629591B2 (en) | 2010-05-06 | 2014-01-14 | Moventas Gears Oy | Electromechanical device |
| US8841815B2 (en) | 2010-05-06 | 2014-09-23 | The Switch Drive Systems Oy | Electrical machine with guide bars for facilitating assembly and a method for assembling the electrical machine |
| US9525320B2 (en) | 2010-05-06 | 2016-12-20 | Moventas Gears Oy | Electromechanical device with included gear stages and internal lubrication system |
| CN113137349A (en) * | 2021-04-28 | 2021-07-20 | 上海电气风电集团股份有限公司 | Main bearing grease replacing method for fan drive chain |
Families Citing this family (32)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2676624T5 (en) | 2006-01-25 | 2022-07-06 | Vestas Wind Sys As | An epicyclic gearbox and a wind turbine comprising at least one epicyclic gearbox |
| EP2022840A3 (en) * | 2007-08-03 | 2009-11-25 | Evonik Goldschmidt GmbH | Use of ionic liquids for lubrication of components in wind farms |
| ES2396138T3 (en) * | 2008-06-02 | 2013-02-19 | Vestas Wind Systems A/S | A lubrication system for a gear system for a wind turbine |
| KR101087518B1 (en) * | 2008-10-17 | 2011-11-28 | 미츠비시 쥬고교 가부시키가이샤 | Wind power generator |
| DE102008055632B4 (en) * | 2008-11-03 | 2012-05-16 | Aerodyn Engineering Gmbh | Method for lubricating a gearbox |
| DE102008063868B3 (en) * | 2008-12-19 | 2010-06-10 | Winergy Ag | Planetary gear for a wind turbine |
| ES2378042B2 (en) * | 2009-10-09 | 2012-08-08 | Gamesa Innovation & Technology S.L. | DEVICE AND METHOD OF FILLING THE LUBRICATION DEPOSIT OF AN AEROGENERATOR. |
| US8118536B2 (en) * | 2009-10-30 | 2012-02-21 | General Electric Company | Method and system for operating a wind turbine |
| GB2501371B (en) * | 2009-12-18 | 2014-06-18 | Romax Technology Ltd | A module for a wind turbine gearbox |
| US20110286844A1 (en) * | 2010-02-08 | 2011-11-24 | Mitsubishi Heavy Industries, Ltd. | Lubricant heating mechanism, gear mechanism , and wind turbine generator using the same |
| KR101265435B1 (en) * | 2010-02-19 | 2013-05-16 | 미츠비시 쥬고교 가부시키가이샤 | Starting method for rotation machine and starting method for wind turbine generator |
| CN102725522B (en) * | 2010-02-19 | 2015-09-09 | 三菱重工业株式会社 | The starting method of rotating machinery and the starting method of wind generating unit |
| US8536726B2 (en) | 2010-09-17 | 2013-09-17 | Vestas Wind Systems A/S | Electrical machines, wind turbines, and methods for operating an electrical machine |
| DE102010041559A1 (en) * | 2010-09-28 | 2012-03-29 | Siemens Aktiengesellschaft | Device for filtering lubricants in a transmission |
| US9482207B2 (en) * | 2010-12-15 | 2016-11-01 | Vestas Wind Systems A/S | Wind turbine and a method of operating a wind turbine |
| US8568099B2 (en) | 2010-12-17 | 2013-10-29 | Vestas Wind Systems A/S | Apparatus for harvesting energy from a gearbox to power an electrical device and related methods |
| DE102011008672A1 (en) * | 2011-01-15 | 2012-07-19 | Hydac Filtertechnik Gmbh | Device for lubricating a gearbox and a bearing |
| FR2970504B1 (en) * | 2011-01-19 | 2013-02-08 | Turbomeca | METHOD AND DEVICE FOR SUPPLYING LUBRICANTS |
| US20120241258A1 (en) * | 2011-03-23 | 2012-09-27 | Pradip Radhakrishnan Subramaniam | Lubricant supply system and method for controlling gearbox lubrication |
| DK2573429T3 (en) * | 2011-09-22 | 2014-07-21 | Moventas Gears Oy | Method for controlling the lubrication of a drive unit and a drive unit |
| EP2573388B1 (en) * | 2011-09-22 | 2018-11-07 | Moventas Gears Oy | A method for controlling lubrication of a gear unit and a gear unit |
| WO2013062594A1 (en) * | 2011-10-28 | 2013-05-02 | Rem Technologies, Inc. | Wind turbine gearbox lubrication system |
| US8869940B2 (en) * | 2012-01-17 | 2014-10-28 | General Electric Company | Dual temperature oil control system and method for a wind turbine gearbox |
| WO2015047515A2 (en) * | 2013-07-07 | 2015-04-02 | United Technologies Corporation | Fan drive gear system manifold radial tube filters |
| ES2689924T3 (en) * | 2014-08-29 | 2018-11-16 | Siemens Aktiengesellschaft | Wind turbine with a powertrain |
| DE102017219771B4 (en) * | 2017-11-07 | 2019-05-23 | Zf Friedrichshafen Ag | Gear arrangement for a wind turbine and method for performing an oil change for such a gear arrangement |
| US11255233B2 (en) * | 2018-03-14 | 2022-02-22 | The Sloan Brothers Co. | Lubrication liquid delivery methods and apparatus |
| US11073200B2 (en) | 2019-03-06 | 2021-07-27 | Rolls-Royce Corporation | Embedded auxiliary oil system for gearbox protection |
| EP4124780A1 (en) * | 2021-07-30 | 2023-02-01 | General Electric Company | Oil supply system with vacuum pump for transmission of drive system |
| DE102021208683B3 (en) * | 2021-08-10 | 2023-01-19 | Zf Friedrichshafen Ag | Method of repairing a transmission assembly |
| CN115854009A (en) * | 2021-09-23 | 2023-03-28 | 采埃孚(天津)风电有限公司 | Control device for gear box |
| IT202300013707A1 (en) * | 2023-06-30 | 2024-12-30 | Ge Avio Srl | LUBRICATION SYSTEM FOR A GEAR GROUP |
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| US4615413A (en) * | 1983-05-16 | 1986-10-07 | Westland Plc | Recirculating lubricating system with monitor filter unit |
| GB2201200A (en) * | 1987-01-23 | 1988-08-24 | Bergische Stahlindustrie | Lubrication of gear means for a wind energy installation |
| WO1996011338A1 (en) * | 1994-10-07 | 1996-04-18 | Gerald Hehenberger | Planetary gear for wind turbines |
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| DE19952780A1 (en) * | 1999-11-03 | 2001-05-23 | Daimler Chrysler Ag | Lubricant oil system for IC engine in esp. utility vehicles has maintenance module with lubricant container and filter, fuel filter, and quick-action connections, fastened detachable to vehicle |
| DE19963597A1 (en) * | 1999-12-23 | 2001-07-26 | Mannesmann Ag | Gearboxes, in particular for wind turbines |
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2001
- 2001-10-05 GB GB0123973A patent/GB2382117B/en not_active Expired - Fee Related
-
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- 2002-10-04 US US10/491,668 patent/US20050034925A1/en not_active Abandoned
- 2002-10-04 WO PCT/IB2002/004375 patent/WO2003031812A1/en not_active Application Discontinuation
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| US4615413A (en) * | 1983-05-16 | 1986-10-07 | Westland Plc | Recirculating lubricating system with monitor filter unit |
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Cited By (31)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8118542B2 (en) | 2003-03-21 | 2012-02-21 | Vestas Wind Systems A/S | Method of moving the rotating means of a wind turbine during transportation or stand still, method of controlling the moving of the rotating means, nacelle, auxiliary device, control and monitoring system and use hereof |
| AU2003226903B2 (en) * | 2003-03-21 | 2007-10-18 | Vestas Wind Systems A/S | Methods of moving the rotating means of a wind turbine during transportation or stand still, method of controlling the moving of the rotating means, nacelle, auxiliary device, control and monitoring system and use hereof |
| WO2004083630A3 (en) * | 2003-03-21 | 2004-10-28 | Vestas Wind Sys As | Methods of moving the rotating means of a wind turbine during transportation or stand still, method of controlling the moving of the rotating means, nacelle, auxiliary device, control and monitoring system and use hereof |
| US7600971B2 (en) | 2003-03-21 | 2009-10-13 | Vestas Wind Systems A/S | Methods of moving the rotating means of a wind turbine during transportation or stand still, method of controlling the moving of the rotating means, nacelle, auxiliary device, control and monitoring system and use hereof |
| US7753817B2 (en) * | 2004-07-15 | 2010-07-13 | Moventas Oy | Arrangement in a planetery gearing |
| JP2010511843A (en) * | 2006-12-04 | 2010-04-15 | ローマン ウント シュトルターフォート ゲゼルシャフト ミット ベシュレンクテル ハフツング | Output-branched wind power transmission |
| US8343009B2 (en) | 2006-12-04 | 2013-01-01 | Bosch Rexroth Ag | Power-split wind power generator gearbox |
| WO2008068260A3 (en) * | 2006-12-04 | 2008-11-13 | Lohmann & Stolterfoht Gmbh | Power-split wind power gearbox |
| WO2009030189A3 (en) * | 2007-08-31 | 2009-10-15 | Schaeffler Kg | Rotor bearing for a wind turbine |
| US8222759B2 (en) | 2007-08-31 | 2012-07-17 | Schaeffler Technologies AG & Co. KG | Rotor bearing for a wind turbine |
| EP2177756A3 (en) * | 2008-02-28 | 2011-04-27 | Baier & Köppel GmbH & Co. | Wind energy assembly with central lubrication |
| WO2011042082A3 (en) * | 2009-10-08 | 2011-11-17 | Robert Bosch Gmbh | Drive train and wind turbine |
| CN102667148A (en) * | 2009-10-08 | 2012-09-12 | 罗伯特·博世有限公司 | Drive train and wind turbine |
| WO2011048183A1 (en) * | 2009-10-23 | 2011-04-28 | Vestas Wind Systems A/S | A lubrication system for a gear system providing emergency lubrication |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20050034925A1 (en) | 2005-02-17 |
| GB2382117A (en) | 2003-05-21 |
| GB0123973D0 (en) | 2001-11-28 |
| GB2382117B (en) | 2005-07-20 |
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