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WO2004066735A1 - Plateau de preparation et de distribution d'aliments - Google Patents

Plateau de preparation et de distribution d'aliments Download PDF

Info

Publication number
WO2004066735A1
WO2004066735A1 PCT/AU2004/000106 AU2004000106W WO2004066735A1 WO 2004066735 A1 WO2004066735 A1 WO 2004066735A1 AU 2004000106 W AU2004000106 W AU 2004000106W WO 2004066735 A1 WO2004066735 A1 WO 2004066735A1
Authority
WO
WIPO (PCT)
Prior art keywords
tray
cups
openings
wall
walls
Prior art date
Application number
PCT/AU2004/000106
Other languages
English (en)
Inventor
Ronald Geoffrey Hamblin
Tony Christophersen
Original Assignee
Amcor Limited
Dane Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Amcor Limited, Dane Pty Ltd filed Critical Amcor Limited
Priority to CA002514408A priority Critical patent/CA2514408A1/fr
Priority to MXPA05008081A priority patent/MXPA05008081A/es
Priority to NZ541514A priority patent/NZ541514A/en
Priority to JP2006501341A priority patent/JP2006516393A/ja
Priority to AU2004208445A priority patent/AU2004208445B2/en
Priority to BRPI0407133-6A priority patent/BRPI0407133A/pt
Priority to EP04706575A priority patent/EP1594362A4/fr
Priority to US10/543,551 priority patent/US20060278559A1/en
Publication of WO2004066735A1 publication Critical patent/WO2004066735A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/70—Trays provided with projections or recesses in order to assemble multiple articles, e.g. intermediate elements for stacking
    • B65D71/72—Trays provided with projections or recesses in order to assemble multiple articles, e.g. intermediate elements for stacking formed by folding one or more blanks, the articles being inserted in openings in a wall

Definitions

  • the present invention relates to a food preparation and distribution tray.
  • the present invention relates particularly, although by no means exclusively, to a food preparation and distribution tray for baked products such as muffins, cakes, scones and other such products that are made by depositing a product mixture into "cups", such as paper "patty” cups and baking the products in an oven.
  • the present invention relates particularly, although by no means exclusively, to a baking tray that is suited to the manufacture of large and small numbers of such products in commercial operations.
  • the present invention relates particularly, although by no means exclusively, to a baking tray that can be manufactured from carton board using conventional in-line cutting, folding and gluing machinery.
  • the food preparation and distribution tray of the present invention is not confined to use in food baking applications and can be used in other applications.
  • One such application is the preparation and distribution of cold-set desserts.
  • Another problem is that there is a significant amount of labour-intensive product double handling associated with removing muffins from metal baking trays and packaging the muffins for distribution to commercial outlets. In addition to being labour intensive, inevitably, there is a risk of damaging the muffins in the process of carrying out this packaging step. Product damage to consumable products such as muffins is a serious issue from a commercial viewpoint.
  • the present invention provides an alternative baking tray.
  • the food preparation and distribution tray of the present invention is adapted to receive and support cups, such as paper "patty" cups, for preparing food products.
  • the tray has a plurality of openings for receiving cups.
  • the tray also includes and is characterised by a support means for supporting the sides of the cups at two or more spaced-apart heights of the cups. The sides of the cups are not otherwise supported.
  • the cups are positioned in the openings and the sides are supported at two or more heights of the cups by the support means .
  • the support means may, in effect, suspend the cups above a base of the tray.
  • the tray may be formed so that the cups are supported by the tray base and the support means.
  • a food preparation and distribution tray for receiving and supporting cups, such as paper "patty” cups, for preparing food products, which tray includes a plurality of openings for receiving cups and a means for supporting the sides of the cups at two or more spaced- apart heights of the cups.
  • the food products may include products such as muffins, cakes, scones and other such products that are baked in an oven.
  • the food products may include products non-baked food products such as cold desserts.
  • the above described tray has a number of important advantages over other trays known to the applicant.
  • One advantage is a result of being able to support the sides of cups at two or more spaced-apart cup heights. Supporting the sides of cups at two different cup heights prevents outward bulging of the cups as products bake (and thereby expand) in the cups. This is an advantage because outward bulging can hinder the removal of cups containing baked products in the cups from baking trays, and can result in damage to the products in the course of removing the products from trays. It is also an advantage because outward bulging can detract from the overall appearance and therefore commercial value of the products.
  • the tray can be used as part of the packaging of baked products for distributing the products from a manufacturing operation to commercial outlets.
  • a further advantage which is related to the previous advantage, is that the tray can be used to display the food products at commercial outlets, thereby avoiding handling of the products at the commercial outlets.
  • a further advantage is that the tray can be reused to prepare further products. This is an important advantage in situations where re-packaging of baked ) or cold-set) products is necessary - for example to meet orders for products that require fewer than the number of products in the trays.
  • the support means for the sides of the cups includes an upper wall and a lower wall of the tray, with the walls having aligned openings that define the tray openings for receiving the plurality of cups and supporting the sides of the cups at two or more heights of the cups.
  • the upper and lower walls are parallel.
  • the tray may include more than two walls with aligned cup-supporting openings. However, it is believed that two appropriately positioned walls should provide sufficient support in most situations.
  • the upper wall is adapted to support the cups at a position that is 2/3 of the height of the cups.
  • the lower wall is adapted to support the cups at a position that is 1/3 of the height of the cups .
  • the cups include an open top end, a base, and downwardly and inwardly tapering sides.
  • the sides of the cups may be corrugated.
  • the openings in the upper wall are larger than the openings in the lower wall.
  • the tray is a box-type construction.
  • the upper wall forms an upper wall of the box.
  • the lower wall may form a lower wall of the box.
  • the tray includes a base wall that forms a base wall of the box and the lower wall is positioned between the upper and base walls.
  • the tray includes side walls.
  • At least one of the side walls includes openings to allow air to circulate into and from the tray.
  • the openings in the side walls are formed to allow hot air to circulate into and from the tray to facilitate baking of products in the cups .
  • the tray includes end walls .
  • At least one of the end walls includes openings to allow air to circulate into and from the tray.
  • the openings in the end walls are formed to allow hot air to circulate into and from the tray to facilitate baking of products in the cups.
  • the tray includes downwardly depending legs to space the lower wall of the tray above a base surface.
  • one of the legs is a downward extension of one of the side walls.
  • the tray includes internal partitions that space apart the upper and lower walls.
  • At least one of the side and end walls extends above the plane of the upper wall to form a barrier at least partially around the periphery of the tray to protect product baked in the tray.
  • both side walls and both end walls include upward extensions that define a peripheral barrier around the upper wall of the tray.
  • the tray is formed from carton board.
  • the carton board includes a coating of a non-stick material on at least an outer surface of the tray.
  • the carton board includes a coating of a heat resistant material on at least an outer surface of the tray in situations in which the tray is intended for use in baking food products.
  • the tray may be formed from a carton board blank that is cut, folded and glued to form a tray preform that includes (a) a sleeve having a plurality of panels that form at least the upper, lower, and side walls of the tray and (b) flaps extending from the ends of the sleeve that form the end walls of the tray.
  • the tray preform is manufactured in a flat form to facilitate packaging and transportation of the preform and can be erected into the tray as required.
  • the flaps include locking tabs that can engage the upper, lower, and side walls or are otherwise formed to form the end walls of the tray.
  • the panels of the sleeve include a panel that forms the base wall of the tray.
  • Figure 1 is a perspective view of one embodiment of a tray in accordance with the present invention illustrating the upper wall and one side wall of the tray;
  • Figure 2 is a perspective view of the tray illustrating the upper wall and one end wall of the tray;
  • Figure 3 is a section through the line 3-3 of Figure 2 ;
  • Figure 4 is a perspective view of the tray illustrating the lower wall and one side wall of the tray;
  • Figure 5 is a side view of the tray
  • Figure 6 is an end view of the tray
  • Figure 7 is a top plan view of a preform of the tray shown in Figures 1 to 5; and Figure 8 is a top plan view of a blank for forming another embodiment of a tray in accordance with the present invention.
  • the tray is essentially a rectangular carton board box that includes an upper wall 3, a lower wall 5, side walls 7, and end walls 9.
  • the upper and lower walls 3, 5 define a means for supporting the sides of each cup at different heights of the cups.
  • the upper walls 3 include six openings 11 for receiving cups (not shown) for baking muffins.
  • the lower walls 5 also include six openings 13 that are aligned with the upper openings 11 for receiving the cups (not shown) .
  • the spacing between the upper and lower walls 3, 5 and the size of the openings 11, 13 is selected so that:
  • the upper wall 3 supports the cups around the circumference of the cups at locations that are approximately 2/3 of the height of the cups;
  • the lower wall 5 supports the cups around the circumference of the cups at locations that are approximately 1/3 of the height of the cups .
  • the basis of the selection of these locations is to provide support for the cups to prevent outward bulging of the cups as product mix, such as muffin mix, bakes in the cups .
  • the side and end walls 7, 9 include a series of openings 15 to enable hot air to flow into and from the tray to facilitate efficient heat transfer to the product mix in the cups.
  • the applicant has found that, in the absence of such openings, the tray can act as an insulator to a certain extent and result in slower baking times compared with trays that have the openings .
  • the tray may be formed with openings (not shown) in the upper wall, other than the openings 11, for further improving hot air circulation.
  • openings have one potential drawback in that the openings may facilitate a loss of product mix as baking progresses in the cups and are not preferred on this basis.
  • the tray also includes legs 17 that lift the lower wall 5 clear of a base surface.
  • the legs 17 are provided around the edge of the lower wall .
  • One side of the tray is formed with a continuous leg 17 that extends along the length of the side. This leg is provides stability for the tray and contributes to the rigidity of the tray.
  • the other side of the tray has a corresponding upstanding "leg" which forms an upward extension 21 of the side wall above the plane of the upper wall 3.
  • This side wall extension also contributes to the rigidity of the tray and provides a convenient glue region in the manufacture of the tray.
  • the side wall extension forms a partial barrier around the upper wall 3 and can thereby shield the parts of baked products that extend above the upper wall.
  • the remaining legs 17 of the tray are downwardly depending tabs .
  • the tray also includes a series of internal tabs 19 that are connected to the upper and lower walls 3, 5 and assist in maintaining the selected spacing between the upper and lower walls 3, 5.
  • Each tab 19 is integrally formed with one of the inboard legs 17.
  • the preferred embodiment of the tray shown in Figures 1 to 6 is manufactured from a carton board blank on a conventional cutting, folding and glueing machine.
  • the carton board blank is cut, folded and glued to form a tray preform that includes a sleeve and flaps extending from opposite ends of the sleeve, as shown in Figure 7.
  • the sleeve has six panels that are separated by fold lines.
  • the panels form the upper wall, 3, the lower wall 5 and the side walls 7 of the tray.
  • the panels are marked A, B, C, D, E, and F in Figure 3.
  • panels C and D are glued together to form the leg 17 on that side of the tray and the panels A and F are glued together to form the upstanding "leg" on that side of the tray.
  • the flaps form the end walls 9 of the tray.
  • the tray preform shown in Figure 7 is a flat unit that is suitable for packing and distributing a plurality of the preforms to retail outlets or commercial baking operations.
  • the tray preform shown in Figure 7 can readily be erected into the tray shown in Figures 1 to 6 by manipulating the sleeve from the flat form shown in Figure 7 into a box-like form, with parallel upper and lower walls and parallel side walls, and folding the flaps inwardly to form the end walls of the tray.
  • FIG. 8 A carton board blank for forming another, although not the only other, embodiment of a tray in accordance with the present invention is shown in Figure 8.
  • the carton board blank is formed so that it can be folded and glued to form a tray preform that includes a sleeve and flaps extending from opposite ends of the sleeve.
  • the preform can be erected to form a tray having parallel upper, lower and base walls, with the lower wall positioned between the upper and base walls, parallel side walls and parallel end walls, with the end walls having end flaps.
  • the blank shown in Figure 8 includes (a) a central panel 31 that forms the upper wall of the tray, (b) a first outer panel 33 on one side of the central panel that forms the base wall of the tray, (c) a first intermediate panel 35 interconnecting the central and first outer panels 31, 33 that forms one of the side walls of the tray, (d) a second outer panel 37 on the other side of the central panel 31 that forms the lower wall of the tray, (e) a second intermediate panel 39 interconnecting the central panel 31 and the second outer panel 37, (f) outer edge panels 41, 43 that form part of the other side wall of the tray, and (g) end panels 45, 47 connected to opposite ends of the central panel 31 that form the end walls of the tray.
  • the blank also includes a series of openings 49 in the central and second outer panels that form the aligned cup-receiving openings of the tray.
  • the blank also includes a series of openings 51 in the first intermediate panel 35 and the outer edge panel 43 that form air circulation vents for the tray.
  • the present invention is not limited to trays having upper and lower walls that define a means for supporting the sides of each cup at different heights of the cups, and the present invention extends to any suitable such support means.
  • the present invention is not limited to trays having legs and to the location, type and number of legs shown in the Figures.
  • the present invention is not limited to the particular shape of the tray, including the particular number and location of the openings for receiving baking cups, shown in the Figures.
  • the present invention is not limited to trays having hot air circulation openings and to the location, type and number of these openings shown in the Figures .
  • the present invention is not limited to trays that have upper and lower walls that support baking cups around the circumference of the cups at locations that are 2/3 and 1/3 of the height of the cups.
  • the walls may be formed to support the cups at any suitable heights of the cups that provides adequate support against outward bulging of cups during baking of products in the cups.
  • the tray is made from carton board, and it is convenient for the tray to be made from this material in conventional in-line cutting, folding and glueing machinery, the present invention is not so limited and the tray may be made from any suitable material by any suitable means.
  • the present invention is not limited to trays for baking food products and extends to any food products that are prepared in "cups" .
  • the present invention is not limited to trays having multiple cup support at different heights of the cups and, in its broadest terms, extends to arrangements in which the cups are supported at one height of the cups .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)
  • Packages (AREA)
  • Packaging Frangible Articles (AREA)
  • Table Devices Or Equipment (AREA)
  • Devices For Warming Or Keeping Food Or Tableware Hot (AREA)

Abstract

L'invention concerne un plateau de préparation et de distribution d'aliments conçu pour loger et supporter des godets, tels que des godets en papier pour pâté, utilisés pour la préparation de produits alimentaires, tels que des muffins. Le plateau comprend une pluralité d'ouvertures (13) destinées à un godet individuel supporté au niveau au moins de deux endroits par une paroi (3) supérieure et une paroi inférieure. Les moyens de support peuvent suspendre les godets au-dessus d'une base du plateau ou, de manière alternative, le plateau peut être formé de manière que les godets reposent sur la paroi inférieure du plateau et soient supportés uniquement par la paroi supérieure (3). Les muffins peuvent être cuits dans les godets supportés par le plateau. Celui-ci peut être constitué à partir d'un carton coupé, plié et collé de manière à former un manchon comprenant des parois terminales pliées et des supports internes.
PCT/AU2004/000106 2003-01-30 2004-01-30 Plateau de preparation et de distribution d'aliments WO2004066735A1 (fr)

Priority Applications (8)

Application Number Priority Date Filing Date Title
CA002514408A CA2514408A1 (fr) 2003-01-30 2004-01-30 Plateau de preparation et de distribution d'aliments
MXPA05008081A MXPA05008081A (es) 2003-01-30 2004-01-30 Bandeja de preparacion y distribucion de alimento.
NZ541514A NZ541514A (en) 2003-01-30 2004-01-30 A food preparation and distribution tray
JP2006501341A JP2006516393A (ja) 2003-01-30 2004-01-30 食品調理用及び配送用トレー
AU2004208445A AU2004208445B2 (en) 2003-01-30 2004-01-30 A food preparation and distribution tray
BRPI0407133-6A BRPI0407133A (pt) 2003-01-30 2004-01-30 bandeja de preparação e distribuição de alimentos
EP04706575A EP1594362A4 (fr) 2003-01-30 2004-01-30 Plateau de preparation et de distribution d'aliments
US10/543,551 US20060278559A1 (en) 2003-01-30 2004-01-30 Food preparation and distribution tray

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2003900386A AU2003900386A0 (en) 2003-01-30 2003-01-30 A baking tray
AU2003900386 2003-01-30

Publications (1)

Publication Number Publication Date
WO2004066735A1 true WO2004066735A1 (fr) 2004-08-12

Family

ID=30005087

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2004/000106 WO2004066735A1 (fr) 2003-01-30 2004-01-30 Plateau de preparation et de distribution d'aliments

Country Status (11)

Country Link
US (1) US20060278559A1 (fr)
EP (1) EP1594362A4 (fr)
JP (1) JP2006516393A (fr)
CN (1) CN1741743A (fr)
AU (2) AU2003900386A0 (fr)
BR (1) BRPI0407133A (fr)
CA (1) CA2514408A1 (fr)
MX (1) MXPA05008081A (fr)
NZ (1) NZ541514A (fr)
WO (1) WO2004066735A1 (fr)
ZA (1) ZA200505858B (fr)

Cited By (1)

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WO2006066349A1 (fr) * 2004-12-24 2006-06-29 Kent Paper Co Pty Ltd Moule pour la preparation d’aliments

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US20070252063A1 (en) * 2006-04-26 2007-11-01 Artz Robert D Food and Beverage Tray
WO2009089583A1 (fr) * 2008-01-15 2009-07-23 Kent Paper Co Pty Ltd Procédé et appareil pour réaliser un insert de plateau
US7870951B1 (en) * 2009-03-27 2011-01-18 Mark Anthony Orsi Single use ink cup holder and hand tray
CN101869126A (zh) * 2010-05-27 2010-10-27 林志诚 可快速更换式烤盘
USD709718S1 (en) 2011-10-24 2014-07-29 Timothy Lee Snyder Storage device
US20130099649A1 (en) * 2011-10-24 2013-04-25 Timothy Lee Snyder Retractable storage system
GB201205243D0 (en) 2012-03-26 2012-05-09 Kraft Foods R & D Inc Packaging and method of opening
CN103359385B (zh) * 2012-03-29 2014-12-10 昆山市依托邦食品包装有限公司 杯托
GB2511559B (en) 2013-03-07 2018-11-14 Mondelez Uk R&D Ltd Improved Packaging and Method of Forming Packaging
GB2511560B (en) 2013-03-07 2018-11-14 Mondelez Uk R&D Ltd Improved Packaging and Method of Forming Packaging
USD871924S1 (en) * 2016-08-01 2020-01-07 Craft Beer Importers Canada Inc. Packaging insert assembly for an advent calendar
WO2018025114A1 (fr) 2016-08-01 2018-02-08 Craft Beer Importers Canada Inc Insert d'emballage pour calendrier de l'avent et/ou récipient d'emballage de bière
US10517415B2 (en) * 2017-01-18 2019-12-31 The Boeing Company Tray table trays
CN106904338A (zh) * 2017-05-02 2017-06-30 合肥远传纸制品有限公司 一种快速成型的打包工具
CN108438418B (zh) * 2018-05-08 2023-10-13 河南科技大学 一种具有循环使用功能的免胶包装箱
USD881718S1 (en) * 2018-07-25 2020-04-21 Nakuru S.R.L. Packaging for bottles
USD881021S1 (en) * 2018-07-25 2020-04-14 Nakuru S.R.L. Packaging for bottles
US20200163478A1 (en) * 2018-11-28 2020-05-28 William Cary Hill Lid-mounted food and condiment holder
USD1026668S1 (en) * 2019-11-22 2024-05-14 Julia Michelle Albert Dozen pastry tray
US11691798B2 (en) * 2020-07-21 2023-07-04 Lit Brands Llc Packaging system for distribution, storing, and displaying fragile items
USD913753S1 (en) * 2020-08-19 2021-03-23 Haoran Zheng Spice rack
US11738926B2 (en) 2021-11-24 2023-08-29 Drink Carrier LLC Drink cup carrier
US11420786B1 (en) * 2021-11-24 2022-08-23 Gravity Coffee Company LLC Foldable drink cup carrier
WO2023114511A1 (fr) * 2021-12-17 2023-06-22 Drink Carrier LLC Porte-gobelet de boisson
EP4406566A1 (fr) * 2023-01-27 2024-07-31 Uhlmann Pac-Systeme GmbH & Co. KG Emballage et procédé d'équipement d'un emballage

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US4002773A (en) * 1974-11-21 1977-01-11 Entenmann's Bakery, Inc. Baking and packaging system
AU1061976A (en) * 1976-01-28 1977-08-04 Drg Packaging Ltd Stackable containers
US4986432A (en) * 1986-04-30 1991-01-22 Novacart S.P.A. Baking-tin adapted to cook and distribute sweet things such as small cakes, puddings and the like, or food-stuffs in general
CH671383A5 (en) * 1986-08-25 1989-08-31 Cag Cartonnagen Ag Stans Packaging tray for containers - has one piece card with reinforcing side walls, and glue tags
AU4593596A (en) * 1995-01-21 1996-08-07 Rolf Dieter Reuter Tray with aperture for article
JPH08324629A (ja) * 1995-03-27 1996-12-10 Dainippon Printing Co Ltd 集積包装体

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006066349A1 (fr) * 2004-12-24 2006-06-29 Kent Paper Co Pty Ltd Moule pour la preparation d’aliments
US7913970B2 (en) 2004-12-24 2011-03-29 Kent Paper Co. Pty. Ltd. Food preparation mould

Also Published As

Publication number Publication date
AU2004208445A1 (en) 2004-08-12
CA2514408A1 (fr) 2004-08-12
EP1594362A4 (fr) 2009-06-24
ZA200505858B (en) 2006-03-29
NZ541514A (en) 2007-04-27
CN1741743A (zh) 2006-03-01
MXPA05008081A (es) 2006-05-19
EP1594362A1 (fr) 2005-11-16
BRPI0407133A (pt) 2008-07-15
AU2004208445B2 (en) 2011-01-20
AU2003900386A0 (en) 2003-02-13
US20060278559A1 (en) 2006-12-14
JP2006516393A (ja) 2006-07-06

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