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WO2006000068A1 - Procede de fabrication d'un transpondeur et equipement de production correspondant - Google Patents

Procede de fabrication d'un transpondeur et equipement de production correspondant Download PDF

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Publication number
WO2006000068A1
WO2006000068A1 PCT/BR2004/000099 BR2004000099W WO2006000068A1 WO 2006000068 A1 WO2006000068 A1 WO 2006000068A1 BR 2004000099 W BR2004000099 W BR 2004000099W WO 2006000068 A1 WO2006000068 A1 WO 2006000068A1
Authority
WO
WIPO (PCT)
Prior art keywords
tool
rotating table
chip
magnetic
horizontal rotating
Prior art date
Application number
PCT/BR2004/000099
Other languages
English (en)
Inventor
Milton Flávio MACEDO
Original Assignee
Global ID South América Ltda.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Global ID South América Ltda. filed Critical Global ID South América Ltda.
Priority to PCT/BR2004/000099 priority Critical patent/WO2006000068A1/fr
Publication of WO2006000068A1 publication Critical patent/WO2006000068A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01Q—ANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00—Details of, or arrangements associated with, antennas
    • H01Q1/12—Supports; Mounting means
    • H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
    • H01Q1/2208—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems

Definitions

  • PROCESS TO MANUFACTURE TRANSPONDER AND THE CORRESPONDING PRODUCTION EQUIPMENT has the object of a practical and innovative process to manufacture transponders, included in the field of industrial manufacturing equipment, more precisely for use in the manufacture of electronic equipment such as microtransmitters, to which original constructive assembly has been given so to enhance its use and performance over other models usually found in the market.
  • this patent was projected with the aim to obtain a manufacturing process and its respective production equipment with the lowest possible number of parts, conveniently configured and assembled to allow the presented system to perform its functions with unique versatility and efficiency, without the already mentioned inconveniences.
  • This patent application presents a practical and innovative automated manufacturing process with all practical and functional qualities, projected and developed according to the most up-to- date skills, therefore enabling its most varied uses, since the industrial use in the manufacture of electronic components such as transponders, up to its use in the manufacture of small magnetic coils for generic use, as well as in industrial use in various cases.
  • Its innovative production equipment allows to reach an excellent functionality level, offering an automated manufacturing system with large enduringness, having been mainly created to substitute manual procedures and machines with high acquisition cost.
  • the configuration of the automated industrial procedure object of this patent in its new constructive form, comprises a sole equipment or a series of interconnected equipments to automatically execute the tasks which were usually divided between machines and specialized human beings. It should therefore be realized that the automatic process at issue has been created in an extremely simple way, being therefore easily feasible, but excellent practical and functional results are obtained, thus offering innovative construction over the known models. Built with an innovative design, it results in a harmonic set with very peculiar and especially characteristic aspect and, besides the building aspect, the model is highlighted by its versatility and handy use.
  • Fig. 1 shows a side perspective view of the equipment executing the whole manufacturing process of the electronic component like a transponder.
  • Fig. 2 shows a partial perspective view of the equipment as mentioned, highlighting the central rotating table.
  • Fig. 3 shows a perspective view of the chip feeding system in the body of the equipment.
  • Fig. 4 shows a perspective view of a robot arm taking a chip from its commercialization strip by means of the suction system.
  • Fig. 5 shows a perspective view of the arm moving the chip up to its fixing platform.
  • Fig. 1 shows a side perspective view of the equipment executing the whole manufacturing process of the electronic component like a transponder.
  • Fig. 2 shows a partial perspective view of the equipment as mentioned, highlighting the central rotating table.
  • Fig. 3 shows a perspective view of the chip feeding system in the body of the equipment.
  • Fig. 4 shows a perspective view of a robot arm taking a chip from its commercialization strip by means of the suction system.
  • Fig. 5 shows
  • FIG. 6 shows a perspective view of the robot arm laying the chip on the fixing platform.
  • Fig. 7 shows an upper view of the chip laid over the fixing platform, still in an inadequate position.
  • Fig. 8 shows an upper view of the fixing table, by using the sliding blade in perpendicular angle to automatically ordinate the position of the chip and fixing it for the rest of the process.
  • Fig. 9 shows an upper view of the pressing head with the sliding blade in the withdrawn position.
  • Fig. 10 shows an upper view of the pressing head with the sliding blade in the extended position.
  • Fig. 11 shows a perspective view of the coiling equipment of the wire being automatically put into action.
  • Fig. 12 shows a perspective view of the coiling equipment passing the wire through the sides of the moving wings.
  • FIG. 13 shows a perspective view of the coiling equipment starting to roll up the wire in the special magnetic tool or magnetic mold.
  • Fig. 14 shows a perspective view of the coiling equipment finishing to roll up the wire in the magnetic mold.
  • Fig. 15 shows a perspective view of the coiling equipment passing the wire through the opposed sides of the moving wings.
  • Fig. 16 shows a side perspective view of the circular rotating table at the end of coiling.
  • Fig. 17 shows an end perspective view of the circular rotating table at the end of coiling.
  • Fig. 18 shows a perspective view of the rotating table being displaced to position the fixing platform under the soldering tool.
  • Fig. 19 shows a perspective view of the soldering tool with all its support structure.
  • Fig. 20 shows a perspective view of the soldering tool starting to slope towards its end part, thus providing for perfect positioning of the pressing edge.
  • Fig. 21 shows a perspective view of the soldering tool with advanced regulation.
  • Fig. 22 shows a perspective view of the soldering tool performing a rotating movement to the right.
  • Fig. 23 shows a perspective view of the soldering tool performing the rotating movement to the left.
  • Fig. 24 shows a perspective view of the fixing platform under the soldering tool.
  • Fig. 25 shows a perspective view of the soldering tool fixing the wires by mechanical pressure exerted over them against chip contacts, while the end mobile wing is moved behind, breaking the wires in the exact point of the solder.
  • Fig. 26 shows a perspective view of the soldering tool being concealed.
  • Fig. 21 shows a perspective view of the soldering tool with advanced regulation.
  • Fig. 22 shows a perspective view of the soldering tool performing a rotating movement to the right.
  • FIG. 27 shows a side perspective view of the coiled magnetic tool with the wire and already with the chip soldered at its ends.
  • Fig. 28 shows a perspective view of the rotating table being displaced up to a frontal position with the vertical rotating table.
  • Fig. 29 shows a perspective view of the transposition of the magnetic tool of the horizontal rotating table to the vertical table.
  • Fig. 30 shows a perspective view of the vertical rotating table, by dipping the chip into a container with a protecting waterproofing liquid similar to a fluid polymeric resin.
  • Fig. 31 shows a perspective view of the transposition of the magnetic tool to another horizontal rotating table provided with a heating and drying system for the polymeric resin by means of ultraviolet rays.
  • the PROCESS TO MANUFACTURE TRANSPONDER AND THE CORRESPONDING PRODUCTION EQUIPMENT object of this patent is essentially characterized by being constituted of a manufacturing process using an equipment constituted by a set of supports (1) for the reel (2) of the plastic band (3) on which chips (4) used herein are commercialized and make them available for handling by a robot arm (5) transporting them by suction up to the main horizontal rotating table (6).
  • Said perpendicularly angled blades (8) perform the function of a square, since they have the frontal portion provided with a 90° cutting, while the seating basis of the chip has a square format. Therefore, the chip may be put in any position within the seating basis and the blades while moving will carry and position the chip in the right position for both linking contacts to be aligned within the exact position for wire soldering. This point is extremely important and decisive for the rest of the process, due to the miniaturized size of the chip and reduced thickness of wires soldered therein.
  • the main horizontal rotating table (6) After putting and ordinating the chip (4) on the fixing platform (7), the main horizontal rotating table (6) performs 45° rotation, stopping in front of the coiling equipment.
  • Said equipment is composed by a coil support (9), a tensioning and aligning guide (10), a rotation motor (11) of the system and a curved needle (12) inside which the enameled metal wire passes.
  • the coiling of the wire as made by the needle (12) as described above is made around a magnetic metal tool or magnetic mold (13) composed by two segments fitted in by prominences and recesses, joined by the magnetic force existing between both.
  • the magnetic tool (13), on the other hand, is also fixed to the side of the main horizontal rotating table (6) by means of the magnetic force exerted by it against the table metal.
  • the side of the table has at this point a series of different holes, so to enable a wide range of magnetic tools which will be appropriate for the manufacture of various kinds of products of this kind.
  • Wire interlacing around the perpendicularly angled blades (8) is basic in two main aspects as follows: the correct positioning of the wires over the electrical contacts of the chip and the function of breaking the wires exactly when the pressure is exerted by the soldering tool, considering the function of separation caused by an articulation commanded by a solenoid positioned at the lower portion of the rotating table.
  • the soldering tool constitutes a diamond punch (15) exerting pressure over the wires positioned exactly above the electrical contacts of the chip (4).
  • the soldering tool is extremely important in the presented process, since it enables perfect adjustment and positioning of the diamond punch exerting the required pressure to press and melt extremely thin wires in their respective electrical contacts of the chip.
  • the end of the diamond punch as a "V" format with one of its sides slightly curved or bulged, so to cause smashing and melting of the wires at their respective contacts of the chip.
  • the other side of the diamond punch has acute angles and therefore favors the cutting and breakage of wires.
  • the wire melts to the contacts and in that precise moment the end mobile wing (14) is moved behind with the help of a lower solenoid, breaking the wires and releasing the continuity of the process.
  • the main horizontal rotating table (6) rotates 45° more, positioning itself in front of the secondary vertical rotating table (16).
  • the secondary vertical rotating table (16) magnetically catches from the horizontal table (6) the tool (16) which contains inside it the coil already with the welded chip, dipping it in a fluidified polymeric solution (17), such as a photopolymerizable resin.
  • the magnetic tool (13) is caught by a tertiary horizontal rotating table (18) having a solidary partial protecting cover (19) inside which a heating oven and a source of ultraviolet rays are located to provide for the photopolymerization of the encapsulating resin (17) of the chip (4).
  • Said tertiary horizontal rotating table (18) moves in a circle up to the position where a robot arm (20) disassembles or disconnects both halves of the magnetic tool (13), thus releasing the transponder contained inside it, again putting the portion of tool taken into its place of origin, re-starting the return process of the empty tool up to the main horizontal rotating table (6).

Landscapes

  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

L'invention concerne un procédé de fabrication d'un transpondeur ainsi que l'équipement de fabrication correspondant. Ce procédé de fabrication industriel automatisé permet de fabriquer des transpondeurs et autres composants électroniques similaires. Un équipement microinformatisé et robotisé permet d'exécuter de manière automatique et continue différentes fonctions et opérations de la production industrielle, au moyen d'une séquence de plateaux tournants verticaux (16) et horizontaux (6, 18), sur lesquels un petit outil ou un moule magnétique (13) se déplace et autour desquels un fil métallique enroulé et soudé par pression sur une petite puce (4); ces plateaux recevant une protection extérieure ou une encapsulation au moyen d'un bain de résine liquide polymérisable (17). Ce procédé est différent des autres procédés industriels du fait qu'il intègre l'outil ou le moule magnétique (13) qui sert tout au long de la chaîne de production de la pièce en question, qui est unitaire au cours de la fabrication et qui est réutilisé après extraction du produit fini.
PCT/BR2004/000099 2004-06-23 2004-06-23 Procede de fabrication d'un transpondeur et equipement de production correspondant WO2006000068A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/BR2004/000099 WO2006000068A1 (fr) 2004-06-23 2004-06-23 Procede de fabrication d'un transpondeur et equipement de production correspondant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/BR2004/000099 WO2006000068A1 (fr) 2004-06-23 2004-06-23 Procede de fabrication d'un transpondeur et equipement de production correspondant

Publications (1)

Publication Number Publication Date
WO2006000068A1 true WO2006000068A1 (fr) 2006-01-05

Family

ID=35781535

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/BR2004/000099 WO2006000068A1 (fr) 2004-06-23 2004-06-23 Procede de fabrication d'un transpondeur et equipement de production correspondant

Country Status (1)

Country Link
WO (1) WO2006000068A1 (fr)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102790128A (zh) * 2012-07-05 2012-11-21 苏州赛历新材料科技有限公司 一种磁性盘芯
CN102975003A (zh) * 2012-11-05 2013-03-20 苏州尚原工业技术有限公司 洗发水盖子的压接装置
CN104589030A (zh) * 2014-12-17 2015-05-06 天津莫森睿自动化设备有限公司 一种半自动压套机
CN104692087A (zh) * 2015-01-16 2015-06-10 袁宇承 一种松针机的下料机构
CN105127715A (zh) * 2015-08-11 2015-12-09 浙江思玛特机器人科技有限公司 一种铰链自动压装机
CN107088749A (zh) * 2017-03-31 2017-08-25 西北农林科技大学 一机多用微灌灌水器装配线
CN107214490A (zh) * 2017-06-30 2017-09-29 南京中车浦镇海泰制动设备有限公司 一种液压制动单元和缓解单元组装设备
CN110919346A (zh) * 2019-11-27 2020-03-27 电子科技大学中山学院 Lcm自动组装工艺
CN112247516A (zh) * 2020-10-21 2021-01-22 重庆工商大学 汽车钥匙电池自动组装用具有角度调节功能的压合装置

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6233818B1 (en) * 1996-02-12 2001-05-22 David Finn Method and device for bonding a wire conductor
US6665931B2 (en) * 1999-05-07 2003-12-23 The Furukawa Electric Co., Ltd. Wiring method for forming conductor wire on a substrate board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6233818B1 (en) * 1996-02-12 2001-05-22 David Finn Method and device for bonding a wire conductor
US6665931B2 (en) * 1999-05-07 2003-12-23 The Furukawa Electric Co., Ltd. Wiring method for forming conductor wire on a substrate board

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102790128A (zh) * 2012-07-05 2012-11-21 苏州赛历新材料科技有限公司 一种磁性盘芯
CN102975003A (zh) * 2012-11-05 2013-03-20 苏州尚原工业技术有限公司 洗发水盖子的压接装置
CN104589030A (zh) * 2014-12-17 2015-05-06 天津莫森睿自动化设备有限公司 一种半自动压套机
CN104692087A (zh) * 2015-01-16 2015-06-10 袁宇承 一种松针机的下料机构
CN105127715A (zh) * 2015-08-11 2015-12-09 浙江思玛特机器人科技有限公司 一种铰链自动压装机
CN107088749A (zh) * 2017-03-31 2017-08-25 西北农林科技大学 一机多用微灌灌水器装配线
CN107214490A (zh) * 2017-06-30 2017-09-29 南京中车浦镇海泰制动设备有限公司 一种液压制动单元和缓解单元组装设备
CN110919346A (zh) * 2019-11-27 2020-03-27 电子科技大学中山学院 Lcm自动组装工艺
CN112247516A (zh) * 2020-10-21 2021-01-22 重庆工商大学 汽车钥匙电池自动组装用具有角度调节功能的压合装置

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