WO2008018184A1 - Thermoplastic resin - Google Patents
Thermoplastic resin Download PDFInfo
- Publication number
- WO2008018184A1 WO2008018184A1 PCT/JP2007/000873 JP2007000873W WO2008018184A1 WO 2008018184 A1 WO2008018184 A1 WO 2008018184A1 JP 2007000873 W JP2007000873 W JP 2007000873W WO 2008018184 A1 WO2008018184 A1 WO 2008018184A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- thermoplastic resin
- leather
- acid
- product
- takenate
- Prior art date
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- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 27
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- 108090000623 proteins and genes Proteins 0.000 claims abstract description 20
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 108010076876 Keratins Proteins 0.000 claims description 21
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 20
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- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 210000003041 ligament Anatomy 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate group Chemical group [N+](=O)([O-])[O-] NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229940055729 papain Drugs 0.000 description 1
- 235000019834 papain Nutrition 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 229940111202 pepsin Drugs 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 235000013594 poultry meat Nutrition 0.000 description 1
- 102000004196 processed proteins & peptides Human genes 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 239000003531 protein hydrolysate Substances 0.000 description 1
- 230000007065 protein hydrolysis Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
- C08G18/6415—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63 having nitrogen
- C08G18/6446—Proteins and derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
Definitions
- the present invention relates to a thermoplastic resin that can be used as a leather-like material.
- Synthetic leather is composed of a base material, an adhesive layer, and a skin layer. The appearance is similar to that of natural leather, but the structure and performance are different from those of natural leather.
- Artificial leather is composed of non-woven fabric entangled with fibers and an elastic polymer, and has an appearance, structure and performance close to those of natural leather.
- human leather uses a technique in which a nonwoven fabric is formed and then impregnated with an elastic polymer and filled between fibers, a nonwoven fabric formation process and an elastic polymer filling process are required, making the production complicated and producing costs. There is a problem that the habit becomes high.
- Patent Document 1 Japanese Patent Application Laid-Open No. 60-0-2 1 5 8 75
- Patent Document 2 Japanese Patent Laid-Open No. 3_4 5 7 8 5
- Patent Document 3 Japanese Patent Laid-Open No. 3-1 2 4 8 0 0
- the present invention relates to providing a novel thermoplastic resin that has a natural leather-like feel, appearance, and flexibility and can be molded as various leather-like materials.
- the present inventors have studied a resin substance that can be a leather-like material. As a result, urethane prepolymers having a free isocyanate group at the terminal and hard protein degradation products are fixed. When mixing and stirring under the above conditions, it was found that both of them react unexpectedly and a thermoplastic resin that can be molded as a leather-like material is obtained.
- the present invention relates to the following 1) to 3).
- thermoplastic resin obtained by reacting a urethane precursor having a free isocyanate group at the terminal with a hard protein degradation product.
- thermoplastic resin characterized by reacting a urethane precursor having a free isocyanate group at the terminal with a hard protein degradation product.
- thermoplastic resin of the present invention has a natural leather-like feel, appearance and flexibility, it can be molded as it is as a leather-like material, or subjected to various molding processes and treatments, sheets, films, etc. It can be a raw material for producing various molded articles, fibers, synthetic leather surface coating layers, artificial leather, and the like.
- a biodegradable urethane prepolymer a biodegradable thermoplastic resin can be obtained and the environmental load can be reduced.
- FIG. 1 is a chart of FT-IR of the product of the present invention and raw materials.
- the thermoplastic resin of the present invention is obtained by reacting a urethane prepolymer having a free isocyanate group at the terminal with a decomposition product of a hard protein, and a urethane having a free isocyanate group at the terminal.
- the prepolymer include a reaction product obtained by reacting an excess of a polyisocyanate compound with a polyol compound, and usually contains 1 to 10% by weight of an isocyanate group at a molecular end. .
- polyisocyanate compounds include aliphatic polyisocyanates having 2 to 12 carbon atoms (excluding carbon in the NCO group), and 4 to 15 carbon atoms (excluding carbon in the NCO group).
- Cyanates and their polyisocyanates-modified products such as modified products containing force-positive groups, uretdione groups, uretoimine groups, urea groups, burette groups, and / or isocyanurate groups). You may use together.
- Examples of the aliphatic polyisocyanate include ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), dodecamethylene diisocyanate, 2, 2, 4 _Trimethylhexane diisocyanate, trizine diisocyanate (TOD I), 2,6-diisocyanate methyl caproate, bis (2_isocyanatetoyl) fumarate, bis (2-isocyanatetoethyl) ) Force 1 Ponate, 2_isocyanate 1,2,6-diisocyanate 1 hexanoate, and the like.
- Examples of the alicyclic polyisocyanate include isophorone diisocyanate, dicyclohexylmethane diisocyanate, cyclohexylene diisocyanate, methylcyclohexylene diisocyanate, and bis (2-isocyanate).
- (Netetyl) _4-cyclohexene _ 1, 2-dicarboxylate I can get lost.
- Examples of the araliphatic polyisocyanate include xylylene diisocyanate and jetylbenzene diisocyanate.
- Aromatic polyisocyanates include, for example, 2, 4_tolylene diisocyanate (2, 4-TDI), 2, 6_tolylene diisocyanate (2, 6-TDI), 4, 4 '— Diphenylmethane diisocyanate (4,4'-MDI), 2,4'-diphenylmethane diisocyanate (2,4'-MD I), p-phenylenediisocyanate, polymethylene poly Examples thereof include phenylene polyisocyanate, xylylene diisocyanate (XDI), 1,5-naphthalenediisocyanate (NDI), and the like.
- aromatic polyisocyanates are preferred from the standpoint of toughness and heat resistance of the reactants, especially tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MD I), and mixtures thereof. Is preferred.
- polyol compound examples include polyether polyol, polyester polyol, polyolefin polyol, and mixed polyols thereof.
- Polyether polyols include, in addition to polyoxyalkylene glycols such as polypropylene glycol and polytetramethylene glycol, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3_butanediol, 1,4_ Dihydric alcohols such as butanediol, 4,4'-dihydroxyphenylpropane, 4,4'-dihydroxyphenylmethane, glycerin, 1, 1, 1_trimethylolpropane, 1, 2, 5-hexanetrio Le, pentaerythri! Polymerization obtained by adding one or more alkylene oxides such as ethylene oxide, propylene oxide, butylene oxide, styrene oxide, etc. to one or more polyhydric alcohols such as Things.
- polyoxyalkylene glycols such as polypropylene glycol and polytetramethylene glycol
- ethylene glycol diethylene glycol
- propylene glycol dipropy
- polyester polyol examples include condensation-type polyester polyols and lactone-type polyols.
- condensation-type polyester polyols include polyhydric acid and polyhydric alcohol obtained by dehydration condensation. And a condensate of hydroxycarboxylic acid and polyhydric alcohol (for example, castor oil, reaction product of castor oil and ethylene glycol, etc.).
- examples of the polybasic acid include adipic acid, azelaic acid, sebacic acid, terephthalic acid, isophthalic acid, and succinic acid, and one or more of these are used.
- polyhydric alcohol examples include glycerin, bisphenol A, ethylene glycol, 1,2_propylene glycol, 1,4_butane diol, diethylene glycol, 1,6-hexane glycol, hexane diol, and cyclohexane.
- polyhydric alcohol examples include glycerin, bisphenol A, ethylene glycol, 1,2_propylene glycol, 1,4_butane diol, diethylene glycol, 1,6-hexane glycol, hexane diol, and cyclohexane.
- examples thereof include sandimethanol and neopentyl glycol, and one or more of these are used.
- lactone-based polyol examples include ring-opening polymers such as propion lactone, valerolactone, one-strength prolacton, and one methyl one-strength prolacton.
- polyolefin polyol examples include a polyol having an ethylene / polyolefin skeleton and a polyol having a polyisobutylene skeleton.
- polystyrene resin such as polyols having an acrylic skeleton, hydrogenated polybutadiene polyols, etc., ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butanediol, pentanediol, hexanediol, etc. Also mentioned.
- polyether polyol and polyester polyol are preferable, and as the polyether polyol, polyoxyalkylene glycol such as polypropylene glycol is preferable, and as the polyester polyol, A dehydrated condensation polymer of adipic acid and diethylene glycol is preferred.
- the mixing ratio of the polyol compound and the polyisocyanate compound in obtaining the nitrate group-containing urethane prepolymer is usually 1 to 2 to 5 equivalents of polyisocyanate compound (NCO equivalent) per equivalent of polyol compound (OH equivalent). ), Preferably 1.5 to 3 equivalents.
- Such urethane prepolymers are produced by mixing the above-mentioned two compounds in a predetermined quantitative ratio and heating and stirring at 30 to 120 ° C, preferably 50 to 100 ° C for several hours. be able to.
- Commercially available products Takenate D_7018, Takenate D-7028 (Mitsui Chemicals Polyurethane Co., Ltd.), etc. may also be used.
- Examples of the hard protein in the present invention include fibrous proteins such as collagen, keratin, elastin, hive mouth-in, sericin, and cuticle, and one or more of these may be mixed. From the viewpoint of processability and reactivity, collagen, keratin or elastin is preferred, and collagen and keratin are particularly preferred.
- the degradation product of the hard protein includes a product obtained by hydrolyzing a part of the chemical bond present in the hard protein with an acid, an alkali, an enzyme or the like, and reducing the molecular weight of the protein.
- the collagen degradation product has a molecular weight of 1,000 to 100,000, preferably 1,20,000 to 240,000, and 5,500 to 1,20,000, more preferably 2,000 to 10,000.
- Examples of keratin degradation products include those having a molecular weight of 1,000 to 1,3,000, preferably 2,000 to 3,000.
- Such a hard protein degradation product can be obtained by extracting the hard protein from the hard protein-containing raw material, or directly hydrolyzing it with an acid, an alkali, an enzyme, or the like.
- hard protein-containing raw materials include collagen, cattle, pigs, sheep, goats, horses, chickens, fish, shark skin and bones, fish scales, keratin, waterfowl and chicken feathers.
- elastin, wool, pig hair, cow hair, etc. the dermis of cattle, pigs, sheep, goats, horses, chickens, ligaments, tendons, blood vessel walls, and the like.
- the collagen-containing raw material is degreased and impurities are removed, and then treated with acid or alkali, and heated with warm water (around 80 ° C) to obtain gelatin. It is preferable to extract it and subject it to hydrolysis.
- the alkali used here include lime
- examples of the acid include inorganic acids such as hydrochloric acid and sulfuric acid.
- the treatment time is generally several hours to several days in the case of acid treatment, but in the case of lime treatment, one week when using animal skin or fish skin, and two to three months when using bone Cost.
- the raw material containing keratin may be subjected to degradation as it is, but it is applied to a low concentration alkali (for example, 0.5 M sodium hydroxide solution). It is preferable to hydrolyze after removing impurities by submerging.
- alkali for example, 0.5 M sodium hydroxide solution
- the keratin raw material has a water content of 20 to 80%, it is hydrolyzed in an alkaline solution, then neutralized, and the keratin degradation product extracted from the supernatant (international publication) No. 2 0 0 5/0 9 5 4 3 9 pamphlet) is also preferred.
- Hydrolysis with acid or alcohol to obtain a hard protein degradation product is made from water and / or methanol, ethanol, propanol, butanol, propylene glycol, 1, 3 —Inorganic, such as sulfuric acid, hydrochloric acid, acetic acid, formic acid, oxalic acid, hydrogen bromide, perchloric acid, periodic acid, etc., dissolved in one or more mixtures such as butylene glycol, preferably water and / or ethanol It is performed by adding an acid, an organic acid or an alcohol.
- Inorganic such as sulfuric acid, hydrochloric acid, acetic acid, formic acid, oxalic acid, hydrogen bromide, perchloric acid, periodic acid, etc.
- Examples of the alkali power include those usually used for the hydrolysis of proteins and peptides, such as alkaline metal hydroxides such as sodium hydroxide and lithium hydroxide, and alkalis such as calcium hydroxide. Examples include earth metal hydroxides, ammonia, and the like, which may be appropriately selected depending on the properties of the target protein raw material.
- the alkaline solution is preferably an aqueous alkali solution, but a mixed solvent of alcohol and water may be used.
- the concentration of acid or alcohol in the solution is appropriate for the protein material of interest.
- the conditions may be appropriately selected, but when using an acid, it is usually preferable to be 0.1 to 0.8 mo I / L, and in the case of an alkali, usually 0.2 to 0.5 mol / L. Is preferred.
- the hydrolysis treatment is performed by shaking or stirring the protein raw material in the acid or alkaline solution.
- the reaction is preferably carried out within the range of 20 to 120 ° C. for 0.1 to 72 hours.
- a protein is usually made into a 0.1 to 40% by weight solution, and the enzyme may be allowed to act in the working pH range and working temperature range of the enzyme used.
- any enzyme capable of degrading hard proteins such as collagen, keratin, and elastin may be used. It may be any of the above, and may be of animal origin, plant origin or microbial origin. Specifically, for example, pepsin, papain, promeline, and ficin.
- the hard protein hydrolyzate thus obtained is, for example, neutralized, filtered, desalted (ultrafiltration, ion exchange, dialysis membrane, electrodialysis, electrodialysis, gel filtration. Etc.), can be separated and purified using centrifugation, etc., and can be concentrated or powdered by removing water.
- the reaction between the urethane prepolymer and the hard protein degradation product may be carried out directly or in the presence of a medium such as a solvent that does not affect the reaction.
- a medium such as a solvent that does not affect the reaction.
- the two are directly mixed and stirred using a table kneader or the like.
- the ratio of hard protein degradation products is usually determined by using an equivalent urethane precursor to one free amino group contained in the molecular weight of the protein molecule 2500, and the reaction conditions, cost, and stability. It adjusts suitably according to etc.
- the above reaction can be appropriately performed by adding various materials having a tanning effect, a catalyst such as a photocatalyst, a crosslinking agent, and a release agent (such as stearic acid).
- a catalyst such as a photocatalyst
- a crosslinking agent such as stearic acid
- a release agent such as stearic acid
- the cross-linking agent include trifunctional isocyanate cross-linking agents (for example, TDI trimethylolpropane adducts).
- the reaction temperature may be within the range where the hard protein degradation product is not denatured.
- the reaction temperature is within the range of 50 ° C to 15 ° C, preferably 50 ° C to 120 ° C. be able to.
- the reaction time is usually preferably about 0.5 to 48 hours.
- a leather-like thermoplastic resin having a moldable temperature of about 80 to 130 ° C is obtained.
- the appearance varies depending on the type and origin of the hard protein used.For example, when a feather keratin degradation product is used, it is a brown skin, and when a pig skin collagen degradation product is used, it is a white skin. And the feel is similar to natural leather.
- thermoplastic resin can be used as a leather-like material as it is, and after being subjected to various molding processes and treatments, various molded products (films, sheets, etc.), fibers, and surface coating layers of synthetic leather Can be artificial leather and so on.
- thermoplastic resin of the present invention is used as a leather-like material as it is
- polymerization and molding may be performed simultaneously using a mold or other molding apparatus.
- the fibers include pulps such as natural pulp and synthetic pulp, synthetic fibers such as polyester fibers, polyamide fibers, acrylic fibers, and acetate fibers.
- feathers obtained from poultry such as chickens, ducklings and geese, water birds such as duck, birds such as pigeons and ostriches
- These powders include those obtained by pulverizing animal hair and feathers to about several tens of microns.
- thermoplastic resin of the present invention When used as a surface film layer of synthetic leather, for example, the resin solution of the present invention (for example, dimethylformamide (DMF) solution) is applied to a substrate such as a nonwoven fabric.
- DMF dimethylformamide
- Hard protein degradation products and urethane prepolymers used the following: 1. Hard protein degradation products
- Feather-derived hydrolyzed keratin "Hydrolyzed keratin” (Toyo Feather Industrial Co., Ltd.)
- Cowhide gelatin with an average molecular weight of 240,000 (Nitsubi Corporation)
- cowhide gelatin Cowhide gelatin with an average molecular weight of 120,000 (Natsubi Corporation)
- cowhide peptide Cowhide gelatin with an average molecular weight of 5,500 (Nippi Corporation)
- Viscosity 1 0000 mPa's / 25 ° C
- Viscosity 360000 mP a-s / 25 ° C
- Viscosity 1 80000 mP a-s / 25 ° C
- thermoplastic resin obtained by the said manufacture example the molding of 15cm x15cm and thickness about 3 countries was prepared using the compression molding machine. Tensile strength was measured using a universal material testing machine (INSTR0N 5565). The results are shown below. Thus, the thermoplastic resin of the present invention had sufficient strength without being reprocessed. It was confirmed that cowhide gelatin or cowhide peptide had a higher strength than hydrolyzed collagen, and that finer and higher molecular weight tend to increase strength.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Disclosed is a novel thermoplastic resin having the feel, appearance and flexibility like a natural leather and is moldable as a leather-like material. The thermoplastic resin can be produced by reacting an urethane prepolymer having a free isocyanate group at the terminus and a digestion product of a hard protein.
Description
明 細 書 Specification
熱可塑性樹脂 Thermoplastic resin
技術分野 Technical field
[0001 ] 本発明は皮革様素材として使用可能な熱可塑性樹脂に関する。 The present invention relates to a thermoplastic resin that can be used as a leather-like material.
背景技術 Background art
[0002] 人工皮革や合成皮革は、 天然皮革の代替素材として開発され、 これまでに 数多くの提案がなされている。 合成皮革は、 基材、 接着層および皮膜層で構 成され、 外観は天然皮革と似ているが、 構造及び性能が天然皮革とは異なる 。 人工皮革は、 繊維が交絡した不織布と弾性ポリマーから構成され、 外観、 構造及び性能的にも天然皮革に近いものが得られている。 しかしながら、 人 ェ皮革は不織布を形成した後に、 弾性ポリマーを含浸させ繊維間に充填させ る手法を採るので、 不織布の形成工程及び弾性ポリマーの充填工程が必要で あって製造が複雑となり、 生産コス卜が高くなるという問題がある。 [0002] Artificial leather and synthetic leather have been developed as substitutes for natural leather, and many proposals have been made so far. Synthetic leather is composed of a base material, an adhesive layer, and a skin layer. The appearance is similar to that of natural leather, but the structure and performance are different from those of natural leather. Artificial leather is composed of non-woven fabric entangled with fibers and an elastic polymer, and has an appearance, structure and performance close to those of natural leather. However, since human leather uses a technique in which a nonwoven fabric is formed and then impregnated with an elastic polymer and filled between fibers, a nonwoven fabric formation process and an elastic polymer filling process are required, making the production complicated and producing costs. There is a problem that the habit becomes high.
[0003] また、 合成皮革や人工皮革においては、 その感触や性能をより天然皮革へ 近づけるべく、 構成成分であるポリゥレタン等の弾性樹脂の重合度を変更あ るいは変性すること、 コラーゲンやケラチン等を用いて、 天然皮革に近い感 触を持つ素材を作製等の試みがなされている。 例えば、 天然皮革粉末をポリ 塩化ビニル、 ポリウレタンにブレンドして皮革状材料を得る方法 (特許文献 1 ) 、 シルクパウダーと天然皮革粉を合成樹脂溶液に分散したものを合成皮 革表面に塗布する方法 (特許文献 2 ) 、 また、 コラーゲン粉末を合成樹脂に 含ませたものを表面層形成材として用いる方法 (特許文献 3 ) 等がある。 [0003] In addition, in synthetic leather and artificial leather, the degree of polymerization of an elastic resin such as polyurethane, which is a constituent component, is modified or modified in order to bring its feel and performance closer to natural leather, collagen, keratin, etc. Attempts have been made to produce materials that have a feel similar to natural leather. For example, a method of obtaining a leather-like material by blending natural leather powder with polyvinyl chloride and polyurethane (Patent Document 1), and a method of applying a dispersion of silk powder and natural leather powder in a synthetic resin solution to the surface of synthetic leather (Patent Document 2) and a method of using a collagen powder in a synthetic resin as a surface layer forming material (Patent Document 3).
[0004] しかしながら、 これらの蛋白質をブレンドした人工皮革や合成皮革は基本 構成成分が合成樹脂であることには変わりはなく、 合成樹脂のみを用いた素 材に比べて、 皮革調の感触は改良されるものの、 天然皮革が有するしっとり とした感触は得られるものではない。 [0004] However, artificial leather and synthetic leather blended with these proteins remain the same as the basic component of synthetic resin, and the leather-like feel is improved compared to materials using only synthetic resin. However, the moist feel of natural leather cannot be obtained.
特許文献 1 :特開昭 6 0— 2 1 5 8 7 5号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 60-0-2 1 5 8 75
特許文献 2:特開平 3 _ 4 5 7 8 5号公報
特許文献 3:特開平 3— 1 2 4 8 0 0号公報 Patent Document 2: Japanese Patent Laid-Open No. 3_4 5 7 8 5 Patent Document 3: Japanese Patent Laid-Open No. 3-1 2 4 8 0 0
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0005] 本発明は、 天然皮革調の感触、 外観及び柔軟性を有し、 各種皮革様素材と して成形可能な新規熱可塑性樹脂を提供することに関する。 [0005] The present invention relates to providing a novel thermoplastic resin that has a natural leather-like feel, appearance, and flexibility and can be molded as various leather-like materials.
課題を解決するための手段 Means for solving the problem
[0006] 本発明者らは、 斯かる実情に鑑み、 皮革様素材となり得る樹脂物質につい て検討したところ、 末端に遊離のイソシァネ一ト基を有するウレタンプレボ リマーと、 硬タンパク質の分解物を一定の条件下で混合攪拌すると、 意外に も両者が反応し、 皮革様素材として成形可能な熱可塑性樹脂が得られること を見出した。 [0006] In view of such circumstances, the present inventors have studied a resin substance that can be a leather-like material. As a result, urethane prepolymers having a free isocyanate group at the terminal and hard protein degradation products are fixed. When mixing and stirring under the above conditions, it was found that both of them react unexpectedly and a thermoplastic resin that can be molded as a leather-like material is obtained.
[0007] すなわち、 本発明は、 以下の 1 ) 〜3 ) に係るものである。 That is, the present invention relates to the following 1) to 3).
1 ) 末端に遊離のイソシァネート基を有するウレタンプレボリマ一と、 硬 タンパク質の分解物を反応させて得られる熱可塑性樹脂。 1) A thermoplastic resin obtained by reacting a urethane precursor having a free isocyanate group at the terminal with a hard protein degradation product.
2 ) 上記熱可塑性樹脂からなる皮革様素材。 2) A leather-like material made of the above thermoplastic resin.
3 ) 末端に遊離のイソシァネート基を有するウレタンプレボリマ一と、 硬 タンパク質の分解物を反応させることを特徴とする熱可塑性樹脂の製造方法 発明の効果 3) A method for producing a thermoplastic resin, characterized by reacting a urethane precursor having a free isocyanate group at the terminal with a hard protein degradation product.
[0008] 本発明の熱可塑性樹脂は、 天然皮革調の感触、 外観及び柔軟性を有するこ とから、 そのまま皮革様素材として成形できる他、 種々の成形加工や処理を 施して、 シートやフィルム等の各種の成形品、 繊維、 合成皮革の表面皮膜層 、 人工皮革等を製造するための素材となり得る。 また、 生分解性のウレタン プレボリマーを用いることにより、 生分解性の熱可塑性樹脂を得ることがで き、 環境負荷を軽減することができる。 [0008] Since the thermoplastic resin of the present invention has a natural leather-like feel, appearance and flexibility, it can be molded as it is as a leather-like material, or subjected to various molding processes and treatments, sheets, films, etc. It can be a raw material for producing various molded articles, fibers, synthetic leather surface coating layers, artificial leather, and the like. In addition, by using a biodegradable urethane prepolymer, a biodegradable thermoplastic resin can be obtained and the environmental load can be reduced.
図面の簡単な説明 Brief Description of Drawings
[0009] [図 1 ]本発明品及び原料の F T— I Rのチャート図である。 (製造例 1 2〜 1
発明を実施するための最良の形態 [0009] FIG. 1 is a chart of FT-IR of the product of the present invention and raw materials. (Production Example 1 2 to 1 BEST MODE FOR CARRYING OUT THE INVENTION
[0010] 本発明の熱可塑性樹脂は、 末端に遊離のイソシァネート基を有するウレタ ンプレポリマーと、 硬タンパク質の分解物を反応させて得られるものである 末端に遊離のイソシァネ一ト基を有するウレタンプレボリマーとしては、 ポリオール化合物に過剰のポリィソシァネート化合物を反応させて得られる 反応生成物を挙げることができ、 通常、 1〜1 0重量%のイソシァネート基 を分子末端に含有するものである。 [0010] The thermoplastic resin of the present invention is obtained by reacting a urethane prepolymer having a free isocyanate group at the terminal with a decomposition product of a hard protein, and a urethane having a free isocyanate group at the terminal. Examples of the prepolymer include a reaction product obtained by reacting an excess of a polyisocyanate compound with a polyol compound, and usually contains 1 to 10% by weight of an isocyanate group at a molecular end. .
[0011] ポリイソシァネート化合物としては、 例えば炭素数 (NCO基中の炭素を 除く) 2〜 1 2の脂肪族ポリイソシァネート、 炭素数 4〜 1 5 (NCO基中 の炭素を除く) の脂環式ポリイソシアート、 炭素数 8〜1 2 (N CO基中の 炭素を除く) の芳香脂肪族ポリイソシァネート、 炭素数 6〜20 (NCO基 中の炭素を除く) の芳香族ポリイソシァネート及びこれらのポリイソシァネ —卜の変性物 (力一ポジイミ ド基、 ウレトジオン基、 ウレトイミン基、 ウレ ァ基、 ビューレット基及び/またはイソシァヌレート基含有変性物等) が挙 げられ、 2種以上を併用してもよい。 [0011] Examples of polyisocyanate compounds include aliphatic polyisocyanates having 2 to 12 carbon atoms (excluding carbon in the NCO group), and 4 to 15 carbon atoms (excluding carbon in the NCO group). Alicyclic polyisocyanate, aromatic aliphatic polyisocyanate having 8 to 12 carbon atoms (excluding carbon in the NCO group), aromatic polyisocynate having 6 to 20 carbon atoms (excluding carbon in the NCO group) Cyanates and their polyisocyanates-modified products (such as modified products containing force-positive groups, uretdione groups, uretoimine groups, urea groups, burette groups, and / or isocyanurate groups). You may use together.
[0012] 脂肪族ポリイソシァネートとしては、 例えば、 エチレンジイソシァネート 、 テトラメチレンジイソシァネート、 へキサメチレンジイソシァネート (H D I ) 、 ドデカメチレンジイソシァネート、 2, 2, 4_トリメチルへキサ ンジイソシァネート、 トリジンジイソシァネート (TOD I ) 、 2, 6—ジ イソシァネ一トメチルカプロェ一ト、 ビス (2 _イソシァネ一トェチル) フ マレ一ト、 ビス (2—イソシァネ一トェチル) 力一ポネート、 2 _イソシァ ネ一トェチル一2, 6—ジイソシァネ一卜へキサノエ一ト等が挙げられる。 [0012] Examples of the aliphatic polyisocyanate include ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), dodecamethylene diisocyanate, 2, 2, 4 _Trimethylhexane diisocyanate, trizine diisocyanate (TOD I), 2,6-diisocyanate methyl caproate, bis (2_isocyanatetoyl) fumarate, bis (2-isocyanatetoethyl) ) Force 1 Ponate, 2_isocyanate 1,2,6-diisocyanate 1 hexanoate, and the like.
[0013] 脂環式ポリイソシァネートとしては、 例えば、 イソホロンジイソシァネ一 ト、 ジシクロへキシルメタンジイソシァネート、 シクロへキシレンジイソシ ァネート、 メチルシクロへキシレンジイソシァネート、 ビス (2—イソシァ ネートェチル) _4—シクロへキセン _ 1 , 2—ジカルポキシレート等が挙
げられる。 [0013] Examples of the alicyclic polyisocyanate include isophorone diisocyanate, dicyclohexylmethane diisocyanate, cyclohexylene diisocyanate, methylcyclohexylene diisocyanate, and bis (2-isocyanate). (Netetyl) _4-cyclohexene _ 1, 2-dicarboxylate I can get lost.
[0014] 芳香脂肪族ポリイソシァネートとしては、 例えば、 キシリレンジイソシァ ネ一ト、 ジェチルベンゼンジイソシァネ一ト等が挙げられる。 [0014] Examples of the araliphatic polyisocyanate include xylylene diisocyanate and jetylbenzene diisocyanate.
[0015] 芳香族ポリイソシァネートとしては、 例えば、 2 , 4 _トリレンジイソシ ァネート (2, 4— T D I ) 、 2, 6 _トリレンジイソシァネート (2, 6 - T D I ) 、 4, 4' —ジフエニルメタンジイソシァネート (4, 4' -M D I ) 、 2, 4' —ジフエニルメタンジイソシァネート (2, 4' -MD I ) 、 p—フエ二レンジイソシァネート、 ポリメチレンポリフエ二レンポリィ ソシァネート、 キシリレンジイソシァネート (X D I ) 、 1 , 5 _ナフタレ ンジイソシァネート (N D I ) 等が挙げられる。 [0015] Aromatic polyisocyanates include, for example, 2, 4_tolylene diisocyanate (2, 4-TDI), 2, 6_tolylene diisocyanate (2, 6-TDI), 4, 4 '— Diphenylmethane diisocyanate (4,4'-MDI), 2,4'-diphenylmethane diisocyanate (2,4'-MD I), p-phenylenediisocyanate, polymethylene poly Examples thereof include phenylene polyisocyanate, xylylene diisocyanate (XDI), 1,5-naphthalenediisocyanate (NDI), and the like.
[0016] これらのうち、 反応物の強靱性、 耐熱性の点から、 芳香族ポリイソシァネ —卜が好ましく、 特にトリレンジイソシァネート (T D I ) 、 ジフエニルメ タンジイソシァネート (MD I ) 及びこれらの混合物が好ましい。 [0016] Of these, aromatic polyisocyanates are preferred from the standpoint of toughness and heat resistance of the reactants, especially tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MD I), and mixtures thereof. Is preferred.
[0017] ポリオール化合物としては、 例えば、 ポリエーテルポリオール、 ポリエス テルポリオール、 ポリオレフィンポリオール及びこれらの混合ポリオールが 挙げられる。 [0017] Examples of the polyol compound include polyether polyol, polyester polyol, polyolefin polyol, and mixed polyols thereof.
[0018] ポリエーテルポリオ一ルとしては、 ポリプロピレングリコール、 ポリテト ラメチレングリコール等のポリオキシアルキレングリコールの他、 エチレン グリコール、 ジエチレングリコール、 プロピレングリコール、 ジプロピレン グリコール、 1 , 3 _ブタンジオール、 1 , 4 _ブタンジオール、 4, 4' —ジヒドロキシフエニルプロパン、 4, 4' —ジヒドロキシフエニルメタン 等の 2価アルコールや、 グリセリン、 1 , 1 , 1 _トリメチロールプロパン , 1 , 2, 5—へキサントリオ一ル、 ペンタエリスリ ! ル等の多価アルコ —ル等の 1種以上に、 エチレンオキサイ ド、 プロピレンオキサイ ド、 ブチレ ンォキサイ ド、 スチレンォキサイ ド等のアルキレンォキサイ ドの 1種以上を 付加して得られる重合物が挙げられる。 [0018] Polyether polyols include, in addition to polyoxyalkylene glycols such as polypropylene glycol and polytetramethylene glycol, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3_butanediol, 1,4_ Dihydric alcohols such as butanediol, 4,4'-dihydroxyphenylpropane, 4,4'-dihydroxyphenylmethane, glycerin, 1, 1, 1_trimethylolpropane, 1, 2, 5-hexanetrio Le, pentaerythri! Polymerization obtained by adding one or more alkylene oxides such as ethylene oxide, propylene oxide, butylene oxide, styrene oxide, etc. to one or more polyhydric alcohols such as Things.
このうち、 数平均分子量が 500〜1 0000の範囲のポリオキシアルキ レングリコールが好ましい。
[001 9] ポリエステルポリオールとしては、 縮合系ポリエステルポリオール及びラ ク トン系ポリオールが好適に挙げられ、 縮合系ポリエステルポリオールとし ては、 例えば、 多塩基酸と多価アルコールを脱水縮合させて得られる重合体 、 ヒドロキシカルボン酸と多価アルコールの縮合物 (例えば、 ひまし油、 ひ まし油とエチレングリコールの反応生成物等) が挙げられる。 ここで、 多塩 基酸としては、 例えば、 アジピン酸、 ァゼライン酸、 セバシン酸、 テレフタ ル酸、 イソフタル酸、 コハク酸等が挙げられ、 これらの 1種以上が用いられ る。 また、 多価アルコールとしては、 例えば、 グリセリン、 ビスフエノール A、 エチレングリコール、 1 , 2 _プロピレングリコール、 1 , 4 _ブタン ジオール、 ジエチレングリコール、 1 , 6—へキサングリコール、 へキサン ジオール、 シクロへキサンジメタノール、 ネオペンチルグリコール等が挙げ られ、 これらの 1種以上が用いられる。 Among these, polyoxyalkylene glycol having a number average molecular weight in the range of 500 to 10,000 is preferable. [001 9] Preferred examples of the polyester polyol include condensation-type polyester polyols and lactone-type polyols. Examples of the condensation-type polyester polyols include polyhydric acid and polyhydric alcohol obtained by dehydration condensation. And a condensate of hydroxycarboxylic acid and polyhydric alcohol (for example, castor oil, reaction product of castor oil and ethylene glycol, etc.). Here, examples of the polybasic acid include adipic acid, azelaic acid, sebacic acid, terephthalic acid, isophthalic acid, and succinic acid, and one or more of these are used. Examples of the polyhydric alcohol include glycerin, bisphenol A, ethylene glycol, 1,2_propylene glycol, 1,4_butane diol, diethylene glycol, 1,6-hexane glycol, hexane diol, and cyclohexane. Examples thereof include sandimethanol and neopentyl glycol, and one or more of these are used.
ラク トン系ポリオ一ルとしては、 プロピオンラク トン、 バレロラク トン、 ど一力プロラク トン、 ひ一メチル一ど一力プロラク トン等の開環重合体が挙 げられる。 Examples of the lactone-based polyol include ring-opening polymers such as propion lactone, valerolactone, one-strength prolacton, and one methyl one-strength prolacton.
[0020] ポリオレフインポリオ一ルとしては、 例えばエチレン■ ひォレフイン骨格 を有するポリオール、 ポリイソブチレン骨格を有するポリオール等が挙げら れる。 [0020] Examples of the polyolefin polyol include a polyol having an ethylene / polyolefin skeleton and a polyol having a polyisobutylene skeleton.
[0021 ] その他、 アクリル骨格を有するポリオール等、 水素添加されたポリブタジ エンポリオール等や、 エチレングリコール、 ジエチレングリコール、 プロピ レングリコール、 ジプロピレングリコール、 ブタンジオール、 ペンタンジォ ール、 へキサンジオール等の低分子ポリオールも挙げられる。 [0021] Other low molecular polyols such as polyols having an acrylic skeleton, hydrogenated polybutadiene polyols, etc., ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butanediol, pentanediol, hexanediol, etc. Also mentioned.
[0022] 斯かるポリオール化合物としては、 ポリエーテルポリオール、 ポリエステ ルポリオールが好ましく、 さらにポリエーテルポリオールとしては、 ポリプ 口ピレングリコ一ル等のポリォキシアルキレングリコ一ルが好ましく、 ポリ エステルポリオールとしては、 アジピン酸とジエチレングリコールの脱水縮 合重合体等が好ましい。 [0022] As such a polyol compound, polyether polyol and polyester polyol are preferable, and as the polyether polyol, polyoxyalkylene glycol such as polypropylene glycol is preferable, and as the polyester polyol, A dehydrated condensation polymer of adipic acid and diethylene glycol is preferred.
[0023] 上述したポリオール化合物とポリィソシァネート化合物から末端ィソシァ
ネート基含有ゥレタンプレポリマーを得る際のポリオール化合物とポリィソ シァネート化合物との混合割合は、 通常、 ポリオール化合物 1当量 (OH当 量) 当たり、 ポリイソシァネート化合物 1 · 2〜5当量 (NCO当量) 、 好 ましくは 1. 5〜3当量である。 [0023] From the above-described polyol compound and polyisocyanate compound, terminal dissociation The mixing ratio of the polyol compound and the polyisocyanate compound in obtaining the nitrate group-containing urethane prepolymer is usually 1 to 2 to 5 equivalents of polyisocyanate compound (NCO equivalent) per equivalent of polyol compound (OH equivalent). ), Preferably 1.5 to 3 equivalents.
[0024] このようなウレタンプレボリマーは、 所定の量比で上記の 2つの化合物を 混合し、 30〜 1 20 °C、 好ましくは 50〜 1 00 °Cで数時間加熱撹拌する ことによって製造することができる。 また、 市販品 (タケネート D_7018、 タ ケネート D-7028 (以上、 三井化学ポリウレタン株式会社) 他) を用いること でもよい。 [0024] Such urethane prepolymers are produced by mixing the above-mentioned two compounds in a predetermined quantitative ratio and heating and stirring at 30 to 120 ° C, preferably 50 to 100 ° C for several hours. be able to. Commercially available products (Takenate D_7018, Takenate D-7028 (Mitsui Chemicals Polyurethane Co., Ltd.), etc.) may also be used.
[0025] 本発明における硬蛋白質としては、 コラーゲン、 ケラチン、 エラスチン、 フイブ口イン、 セリシン、 クチクリン等の繊維状蛋白質が挙げられ、 これら の 1種又は 2種以上を混合してもよい。 加工性及び反応性の点から、 コラー ゲン、 ケラチン又はエラスチンが好ましく、 特に、 コラーゲン、 ケラチンが 好ましい。 [0025] Examples of the hard protein in the present invention include fibrous proteins such as collagen, keratin, elastin, hive mouth-in, sericin, and cuticle, and one or more of these may be mixed. From the viewpoint of processability and reactivity, collagen, keratin or elastin is preferred, and collagen and keratin are particularly preferred.
[0026] 硬タンパク質の分解物としては、 硬タンパク質に存在する化学結合の一部 を酸、 アルカリ、 酵素等により加水分解し、 当該タンパク質を低分子化した ものが挙げられる。 例えば、 コラーゲン分解物としては、 分子量 1 , 000 〜1 00, 000、 好ましくは 1 20, 000〜240, 000、 及び 5, 500〜1 20, 000、 更に好ましくは 2, 000〜1 0, 000のもの が挙げられ、 ケラチン分解物としては、 分子量 1 , 000〜 1 3, 000、 好ましくは 2, 000〜3, 000のものが挙げられる。 [0026] The degradation product of the hard protein includes a product obtained by hydrolyzing a part of the chemical bond present in the hard protein with an acid, an alkali, an enzyme or the like, and reducing the molecular weight of the protein. For example, the collagen degradation product has a molecular weight of 1,000 to 100,000, preferably 1,20,000 to 240,000, and 5,500 to 1,20,000, more preferably 2,000 to 10,000. Examples of keratin degradation products include those having a molecular weight of 1,000 to 1,3,000, preferably 2,000 to 3,000.
[0027] 斯かる硬タンパク質の分解物は、 硬タンパク質含有原料から、 硬タンパク 質を抽出した後、 或いはそのまま、 酸、 アルカリ、 酵素等により加水分解す ることにより得ることができる。 硬タンパク質含有原料としては、 例えばコ ラ一ゲンについては、 牛、 豚、 羊、 山羊、 馬、 鶏、 魚、 鮫等の真皮や骨、 魚 の鱗等、 ケラチンについては、 水鳥や鶏の羽毛、 羊毛、 豚毛、 牛毛等、 エラ スチンについては、 牛、 豚、 羊、 山羊、 馬、 鶏等の真皮、 靭帯、 腱、 血管壁 等が挙げられる。
[0028] 例えばコラーゲンの分解物を調製する場合は、 コラーゲンを含有する原料 を脱脂及び不純物を除去した後、 酸又はアルカリ処理し、 温水 (8 0 °C前後 ) を用いて加熱してゼラチンを抽出し、 これを加水分解等に付すのが好まし し、。 ここで使用されるアル力リとしては石灰、 酸としては塩酸や硫酸等の無 機酸が好適に挙げられる。 処理時間は、 一般に酸処理の場合は数時間〜数日 行えば良いが、 石灰処理の場合は、 獣皮又は魚皮を使用した場合には 1週間 、 骨を使用した場合には 2〜3ヶ月を要する。 [0027] Such a hard protein degradation product can be obtained by extracting the hard protein from the hard protein-containing raw material, or directly hydrolyzing it with an acid, an alkali, an enzyme, or the like. Examples of hard protein-containing raw materials include collagen, cattle, pigs, sheep, goats, horses, chickens, fish, shark skin and bones, fish scales, keratin, waterfowl and chicken feathers. For elastin, wool, pig hair, cow hair, etc., the dermis of cattle, pigs, sheep, goats, horses, chickens, ligaments, tendons, blood vessel walls, and the like. [0028] For example, when preparing a degradation product of collagen, the collagen-containing raw material is degreased and impurities are removed, and then treated with acid or alkali, and heated with warm water (around 80 ° C) to obtain gelatin. It is preferable to extract it and subject it to hydrolysis. Preferred examples of the alkali used here include lime, and examples of the acid include inorganic acids such as hydrochloric acid and sulfuric acid. The treatment time is generally several hours to several days in the case of acid treatment, but in the case of lime treatment, one week when using animal skin or fish skin, and two to three months when using bone Cost.
[0029] また、 ケラチンの分解物を調製する場合は、 ケラチンを含有する原料をそ のまま分解に付してもよいが、 低濃度のアルカリ (例えば 0 . 5 M水酸化ナ トリウム溶液) に浸潰して不純物を除去した後、 加水分解等に付すのが好ま しい。 [0029] Further, when preparing a degradation product of keratin, the raw material containing keratin may be subjected to degradation as it is, but it is applied to a low concentration alkali (for example, 0.5 M sodium hydroxide solution). It is preferable to hydrolyze after removing impurities by submerging.
また、 ケラチン原料を含水率 2 0〜8 0 %の含水状態とした後、 アルカリ 溶液中で加水分解処理し、 次いで該処理液を中和し、 上清より抽出したケラ チン分解物 (国際公開第 2 0 0 5 / 0 9 5 4 3 9号パンフレット) を使用す ることも好ましい。 In addition, after the keratin raw material has a water content of 20 to 80%, it is hydrolyzed in an alkaline solution, then neutralized, and the keratin degradation product extracted from the supernatant (international publication) No. 2 0 0 5/0 9 5 4 3 9 pamphlet) is also preferred.
[0030] 硬タンパク質の分解物を得るための酸又はアル力リによる加水分解処理は 、 硬タンパク質含有原料を水及び/又はメタノール、 エタノール、 プロパノ —ル、 ブタノ一ル、 プロピレングリコール、 1 , 3—ブチレングリコール等 の 1種又は 2種以上の混合物、 好ましくは水及び/又はエタノールに溶解し 、 硫酸、 塩酸、 酢酸、 ギ酸、 シユウ酸、 臭化水素、 過塩素酸、 過ヨウ素酸等 の無機酸又は有機酸やアル力リを加えて行われる。 [0030] Hydrolysis with acid or alcohol to obtain a hard protein degradation product is made from water and / or methanol, ethanol, propanol, butanol, propylene glycol, 1, 3 —Inorganic, such as sulfuric acid, hydrochloric acid, acetic acid, formic acid, oxalic acid, hydrogen bromide, perchloric acid, periodic acid, etc., dissolved in one or more mixtures such as butylene glycol, preferably water and / or ethanol It is performed by adding an acid, an organic acid or an alcohol.
[0031 ] 当該アル力リとしては、 タンパク質やべプチドの加水分解に通常用いられ るもの、 例えば、 水酸化ナトリゥム、 水酸化力リゥム等のアル力リ金属水酸 化物、 水酸化カルシウム等のアルカリ土類金属水酸化物、 アンモニア等が挙 げられ、 対象のタンパク質原料の性質等によって適宜選択すればよい。 尚、 アルカリ溶液は、 アルカリの水溶液であるのが好ましいが、 アルコールと水 との混合溶媒を用いてもよい。 [0031] Examples of the alkali power include those usually used for the hydrolysis of proteins and peptides, such as alkaline metal hydroxides such as sodium hydroxide and lithium hydroxide, and alkalis such as calcium hydroxide. Examples include earth metal hydroxides, ammonia, and the like, which may be appropriately selected depending on the properties of the target protein raw material. The alkaline solution is preferably an aqueous alkali solution, but a mixed solvent of alcohol and water may be used.
[0032] 溶液中における酸又はアル力リの濃度は、 対象のタンパク質原料に適した
条件を適宜選択すればよいが、 酸を用いる場合、 通常 0 . 1 〜0 . 8 m o I / Lとするのが好ましく、 アルカリの場合、 通常 0 . 2〜0 . 5 m o l / L とするのが好ましい。 [0032] The concentration of acid or alcohol in the solution is appropriate for the protein material of interest. The conditions may be appropriately selected, but when using an acid, it is usually preferable to be 0.1 to 0.8 mo I / L, and in the case of an alkali, usually 0.2 to 0.5 mol / L. Is preferred.
[0033] 加水分解処理は、 上記酸又はアル力リ溶液中でタンパク質原料を振とう又 は攪拌することによって行われる。 反応は、 通常 2 0〜 1 2 0 °Cの範囲内で 、 0 . 1 〜7 2時間処理するのが好ましい。 [0033] The hydrolysis treatment is performed by shaking or stirring the protein raw material in the acid or alkaline solution. The reaction is preferably carried out within the range of 20 to 120 ° C. for 0.1 to 72 hours.
[0034] 酵素による加水分解は、 通常、 タンパク質を 0 . 1 〜4 0重量%の溶液と し、 用いる酵素の作用 p H域、 作用温度域で、 酵素を作用させればよい。 [0034] In the hydrolysis by an enzyme, a protein is usually made into a 0.1 to 40% by weight solution, and the enzyme may be allowed to act in the working pH range and working temperature range of the enzyme used.
[0035] 加水分解に用いられる酵素としては、 コラーゲン、 ケラチン、 エラスチン 等の硬タンパク質を分解できるものであればよく、 中性プロテア一ゼ、 アル 力リ性プ口テア一ゼ、 酸性プ口テア一ゼのいずれでもよく、 また動物起源、 植物起源あるいは微生物起源の何れでもよい。 具体的には、 例えば、 ぺプシ ン、 パパイン、 プロメライン、 フイシン等が挙げられる。 [0035] As an enzyme used for hydrolysis, any enzyme capable of degrading hard proteins such as collagen, keratin, and elastin may be used. It may be any of the above, and may be of animal origin, plant origin or microbial origin. Specifically, for example, pepsin, papain, promeline, and ficin.
[0036] 斯くして得られた硬タンパク質の加水分解物は、 必要に応じて、 例えば中 和処理、 濾過、 脱塩 (限外濾過、 イオン交換、 透析膜、 電気透析、 電解透析 、 ゲル濾過等) 、 遠心分離等を用いて分離■精製処理することができ、 また 水分を除去して濃縮又は粉末化することも可能である。 [0036] The hard protein hydrolyzate thus obtained is, for example, neutralized, filtered, desalted (ultrafiltration, ion exchange, dialysis membrane, electrodialysis, electrodialysis, gel filtration. Etc.), can be separated and purified using centrifugation, etc., and can be concentrated or powdered by removing water.
[0037] ウレタンプレボリマーと硬タンパク質分解物との反応は、 ウレタンプレボ リマーと硬タンパク質分解物を、 直接、 又は反応に影響を与えない溶剤等の 媒体の存在下に行っても良い。 好適には、 卓上ニーダ一等を用いて両者を直 接混合攪拌することがよい。 [0037] The reaction between the urethane prepolymer and the hard protein degradation product may be carried out directly or in the presence of a medium such as a solvent that does not affect the reaction. Preferably, the two are directly mixed and stirred using a table kneader or the like.
硬タンパク質分解物の使用割合は、 通常、 蛋白質分子の分子量 2 5 0 0中 に含まれる一個の遊離アミノ基に対して当量のウレタンプレボリマ一を用い ればよく、 反応条件、 コスト、 安定性等に応じて適宜調整される。 The ratio of hard protein degradation products is usually determined by using an equivalent urethane precursor to one free amino group contained in the molecular weight of the protein molecule 2500, and the reaction conditions, cost, and stability. It adjusts suitably according to etc.
[0038] また、 上記反応は、 適宜、 なめし効果のある各種材料、 光触媒等の触媒、 架橋剤、 離型剤 (ステアリン酸等) を添加して行うことができる。 架橋剤と しては、 例えば 3官能のィソシァネ一ト架橋剤 (例えば、 T D Iのトリメチ ロールプロパン付加体等) が挙げられ、 これを用いることより、 樹脂の硬度
や耐熱性の向上を図ることができる。 [0038] In addition, the above reaction can be appropriately performed by adding various materials having a tanning effect, a catalyst such as a photocatalyst, a crosslinking agent, and a release agent (such as stearic acid). Examples of the cross-linking agent include trifunctional isocyanate cross-linking agents (for example, TDI trimethylolpropane adducts). By using this, the hardness of the resin And heat resistance can be improved.
[0039] 反応温度は、 硬タンパク質分解物が変性しない範囲で行うことができ、 例 えば、 5 0 °C〜1 5 0 °C、 好ましくは、 5 0〜1 2 0 °Cの範囲で行うことが できる。 反応時間は、 通常 0 . 5〜4 8時間程度が好ましい。 [0039] The reaction temperature may be within the range where the hard protein degradation product is not denatured. For example, the reaction temperature is within the range of 50 ° C to 15 ° C, preferably 50 ° C to 120 ° C. be able to. The reaction time is usually preferably about 0.5 to 48 hours.
[0040] 上記反応により、 成形可能温度が 8 0〜 1 3 0 °C程度の皮革様の熱可塑性 樹脂が得られる。 その外観は、 使用する硬蛋白質の種類や由来によって異な り、 例えば羽毛ケラチン分解物を用いた場合、 茶色の皮状、 豚皮コラーゲン 分解物を用いた場合には白色の皮状であり、 外観及び感触は天然皮革に類似 している。 [0040] By the above reaction, a leather-like thermoplastic resin having a moldable temperature of about 80 to 130 ° C is obtained. The appearance varies depending on the type and origin of the hard protein used.For example, when a feather keratin degradation product is used, it is a brown skin, and when a pig skin collagen degradation product is used, it is a white skin. And the feel is similar to natural leather.
[0041 ] 従って、 当該熱可塑性樹脂は、 そのまま皮革様素材として使用できる他、 種々の成形加工や処理を施して、 各種の成形品 (フィルム、 シート等) 、 繊 維、 合成皮革の表面皮膜層、 人工皮革等にすることができる。 [0041] Accordingly, the thermoplastic resin can be used as a leather-like material as it is, and after being subjected to various molding processes and treatments, various molded products (films, sheets, etc.), fibers, and surface coating layers of synthetic leather Can be artificial leather and so on.
[0042] 本発明の熱可塑性樹脂をそのまま皮革様素材とする場合には、 型や他の成 形装置を使用して重合と成形を同時に行えばよいが、 この場合は、 前記重合 反応の際に、 各種繊維、 獣毛又はその粉末、 羽毛又はその粉末等を添加混合 することによって、 強度及び外観がより天然皮革に近い皮革様素材を得るこ とができる。 ここで、 線維としては、 天然パルプ、 合成パルプ等のパルプ、 ポリエステル繊維、 ポリアミ ド繊維、 アクリル繊維、 アセテート繊維等の合 成繊維等が挙げられる。 獣毛としては、 羊、 山羊、 兎、 ラクダ、 アルパカ等 の動物より得られる獣毛、 羽毛としては、 鶏、 あひる、 がちょう等の家禽、 鴨等の水鳥、 鳩、 ダチョウ等の鳥類より得られる羽毛が挙げられ、 それらの 粉末とは、 獣毛や羽毛を数十ミクロン程度に粉砕したものが挙げられる。 [0042] When the thermoplastic resin of the present invention is used as a leather-like material as it is, polymerization and molding may be performed simultaneously using a mold or other molding apparatus. In this case, in the polymerization reaction, In addition, by adding and mixing various fibers, animal hair or powder thereof, feathers or powder thereof, and the like, a leather-like material closer in strength and appearance to natural leather can be obtained. Here, examples of the fibers include pulps such as natural pulp and synthetic pulp, synthetic fibers such as polyester fibers, polyamide fibers, acrylic fibers, and acetate fibers. Animal hair obtained from sheep, goats, rabbits, camels, alpaca and other animals, and feathers obtained from poultry such as chickens, ducklings and geese, water birds such as duck, birds such as pigeons and ostriches These powders include those obtained by pulverizing animal hair and feathers to about several tens of microns.
[0043] 本発明の熱可塑性樹脂を合成皮革の表面皮膜層として使用する場合は、 例 えば本発明の樹脂溶液 (例えばジメチルホルムアミ ド (D M F ) 溶液) を布 ゃ不織布等の基体に塗布後、 D M F /水混合液に含浸し、 多孔質の膜を形成 すること、 或いは本発明の熱可塑性樹脂をメチルェチルケトン/水の混合溶 液スラリーとして、 基体に塗布後乾燥させる等の方法を用いればよい。 実施例
[0044] 硬タンパク質分解物及びウレタンプレボリマ一は、 以下のものを使用した 1. 硬タンパク質分解物 [0043] When the thermoplastic resin of the present invention is used as a surface film layer of synthetic leather, for example, the resin solution of the present invention (for example, dimethylformamide (DMF) solution) is applied to a substrate such as a nonwoven fabric. A method of impregnating a DMF / water mixture to form a porous film, or applying the thermoplastic resin of the present invention as a mixed solution slurry of methyl ethyl ketone / water to a substrate and then drying. Use it. Example [0044] Hard protein degradation products and urethane prepolymers used the following: 1. Hard protein degradation products
(1 ) 羽毛由来加水分解ケラチン: 「加水分解ケラチン」 (東洋羽毛工業株 式会社) (1) Feather-derived hydrolyzed keratin: "Hydrolyzed keratin" (Toyo Feather Industrial Co., Ltd.)
(2) 豚皮由来加水分解コラーゲン: 「二ツビペプチド PRA」 (二ツビ株式会 社) (2) Pig skin-derived hydrolyzed collagen: “Natsubi Peptide PRA” (Nitsubi Corporation)
(3) 鮫皮由来加水分解コラーゲン: 「ペプチド PRA」 (二ツビ株式会社) (3) Crust derived hydrolyzed collagen: “Peptide PRA” (Nitsubi Corporation)
(4) 高分子量牛皮ゼラチン:平均分子量 240, 000の牛皮ゼラチン ( 二ツビ株式会社) (4) High molecular weight cowhide gelatin: Cowhide gelatin with an average molecular weight of 240,000 (Nitsubi Corporation)
(5) 中分子量牛皮ゼラチン:平均分子量 1 20, 000の牛皮ゼラチン ( 二ツビ株式会社) (5) Medium molecular weight cowhide gelatin: Cowhide gelatin with an average molecular weight of 120,000 (Natsubi Corporation)
(6) 中分子量牛皮ペプチド:平均分子量 5, 500の牛皮ゼラチン (ニッ ピ株式会社) (6) Medium molecular weight cowhide peptide: Cowhide gelatin with an average molecular weight of 5,500 (Nippi Corporation)
[0045] 2. ウレタンプレポリマ一 [0045] 2. Urethane prepolymer
(1 ) 「タケネート D— 701 8」 (三井化学ポリウレタン株式会社) (1) “Takenate D—701 8” (Mitsui Chemicals Polyurethanes)
種類:ポリプロピレングリコールと 2, 4-T D Iからなるウレタンプ レポリマ一 Type: Polyurethane prepolymer consisting of polypropylene glycol and 2, 4-T D I
粘度: 1 0000 mP a ' s/25°C Viscosity: 1 0000 mPa's / 25 ° C
N C O %: 1. 68 N C O%: 1. 68
N CO当量: 2498 g N CO equivalent: 2498 g
[0046] (2) 「タケネート D_7028」 (三井化学ポリウレタン株式会社) [0046] (2) “Takenate D_7028” (Mitsui Chemicals Polyurethanes, Inc.)
種類:ポリエステルポリオール (アジピン酸とジエチレングリコールの 縮合重合体) と 2, 4_T D Iからなるウレタンプレポリマ一 Type: Polyurethane prepolymer consisting of polyester polyol (condensation polymer of adipic acid and diethylene glycol) and 2, 4_T D I
粘度: 360000 mP a - s/25°C Viscosity: 360000 mP a-s / 25 ° C
N C O %: 1. 82 N C O%: 1.82
N CO当量: 2236 g N CO equivalent: 2236 g
[0047] (3) 「タケネート D_7038」 (三井化学ポリウレタン株式会社)
種類:ポリエステルポリオール (アジピン酸とジエチレングリコールの 縮合重合体) と 2, 4_T D Iからなるウレタンプレポリマ一 [0047] (3) “Takenate D_7038” (Mitsui Chemicals Polyurethanes, Inc.) Type: Polyurethane prepolymer consisting of polyester polyol (condensation polymer of adipic acid and diethylene glycol) and 2, 4_T DI
粘度: 1 80000 mP a - s/25°C Viscosity: 1 80000 mP a-s / 25 ° C
N C O %: 6. 24 N C O%: 6. 24
N CO当量: 1 350 g N CO equivalent: 1 350 g
[0048] 製造例 1 [0048] Production Example 1
羽毛由来加水分解ケラチン 50 gに、 「タケネート D— 701 8」 47 g を加え、 卓上ニーダ一にて 80°Cで 24時間混合攪拌して反応させ、 樹脂物 質 (本発明品 1 ) を得た。 47 g of “Takenate D—701 8” is added to 50 g of feather-derived hydrolyzed keratin and mixed and stirred at 80 ° C. for 24 hours in a table kneader to obtain a resin material (Product 1 of the present invention). It was.
特徴:茶色、 皮革様物質 Features: brown, leather-like substance
成形可能温度: 1 00°C Moldable temperature: 100 ° C
[0049] 製造例 2 [0049] Production Example 2
羽毛由来加水分解ケラチン 50 gに、 「タケネート D— 7028」 47 g を加え、 卓上ニーダ一にて 80°Cで 2時間混合攪拌して反応させ、 樹脂物質 (本発明品 2) を得た。 47 g of “Takenate D—7028” was added to 50 g of feather-derived hydrolyzed keratin, and the mixture was stirred and reacted at 80 ° C. for 2 hours with a table kneader to obtain a resin substance (Invention product 2).
特徴:茶色、 強靭な皮革様物質 Features: brown, strong leather-like substance
成形可能温度: 1 1 0°C Moldable temperature: 1 1 0 ° C
[0050] 製造例 3 [0050] Production Example 3
羽毛由来加水分解ケラチン 50 gに、 「タケネート D— 7028」 25 g 、 及びトリメチロールプロパンと T D Iよりなる 3官能のイソシァネート架 橋剤 ( 「タケネート D_ 1 03 H」 (三井化学ポリウレタン株式会社) 1 0 gを卓上ニーダ一にて 80°Cで 1時間混合攪拌して反応させ、 樹脂物質 (本 発明品 3) を得た。 50 g of feather-derived hydrolyzed keratin, 25 g of “Takenate D—7028”, and a trifunctional isocyanate crosslinking agent consisting of trimethylolpropane and TDI (“Takenate D_ 1 03 H” (Mitsui Chemical Polyurethanes Co., Ltd.) g was mixed and stirred at 80 ° C. for 1 hour in a table kneader to obtain a resin substance (Invention product 3).
特徴:茶色、 粒状の皮革様物質 Features: brown, granular leather-like substance
成形可能温度: 1 30°C Moldable temperature: 1 30 ° C
[0051] 製造例 4 [0051] Production Example 4
羽毛由来加水分解ケラチン 50 gに、 「タケネート D— 701 8」 47 g を加え、 卓上ニーダ一にて 1 00°Cで 5時間混合攪拌して反応させ、 樹脂物
質 (本発明品 4) を得た。 47 g of “Takenate D—701 8” is added to 50 g of feather-derived hydrolyzed keratin, and mixed and stirred at 100 ° C for 5 hours with a table kneader. Quality (Invention product 4) was obtained.
特徴:茶色、 しっかりした皮革様物質 Features: Brown, firm leather-like substance
成形可能温度: 1 1 0°C Moldable temperature: 1 1 0 ° C
[0052] 製造例 5 [0052] Production Example 5
豚皮由来加水分解コラーゲン 50 gに、 「タケネート D— 7028」 47 gを加え、 卓上ニーダ一にて 80°Cで 4時間混合攪拌して反応させ、 樹脂物 質 (本発明品 5) を得た。 Add 47 g of “Takenate D—7028” to 50 g of hydrolyzed collagen derived from pork skin, and mix and stir at 80 ° C for 4 hours with a table kneader to obtain a resin material (Invention product 5). It was.
特徴: 白色、 伸縮性のある強靭な皮革様物質、 水に不溶 Features: White, stretchy, strong leather-like substance, insoluble in water
成形可能温度: 1 20°C Moldable temperature: 1 20 ° C
[0053] 製造例 6 [0053] Production Example 6
鮫皮由来加水分解コラーゲン 50 gに、 「タケネート D— 7028」 47 gを加え、 卓上ニーダ一にて 80°Cで 6時間混合攪拌して反応させ、 樹脂物 質 (本発明品 6) を得た。 Add 50 g of “Takenate D—7028” to 50 g of hydrolyzed collagen derived from crust, and mix and stir at 80 ° C for 6 hours with a table kneader to obtain a resin material (Invention product 6). It was.
特徴: 白色、 伸縮性のある皮革様物質 (本発明品 5より伸縮性あり) 、 水 に不溶 Features: White, stretchy leather-like substance (stretchable from product 5), insoluble in water
成形可能温度: 1 1 0°C Moldable temperature: 1 1 0 ° C
[0054] 製造例 7 [0054] Production Example 7
羽毛由来加水分解ケラチン 50 gに、 「タケネート D— 7028」 47 g 、 ステアリン酸 2. 2 gを加え、 卓上二一ダ一で 1時間混合攪拌後、 羽毛を 1 5 g投入し、 更に 1時間混合攪拌して反応させ、 樹脂物質 (本発明品 7) を得た。 To 50 g of feather-derived hydrolyzed keratin, 47 g of “Takenate D—7028” and 2.2 g of stearic acid were added. After mixing and stirring for 1 hour on the desktop, add 15 g of feathers, and then 1 hour The mixture was stirred and reacted to obtain a resin substance (Invention product 7).
特徴:茶色、 伸縮性のある皮革様物質 Features: brown, stretchy leather-like substance
成形可能温度: 1 1 0°C Moldable temperature: 1 1 0 ° C
[0055] 製造例 8 [0055] Production Example 8
豚皮由来加水分解コラーゲン 25 g及び加水分解ケラチン 25 gに、 ウレ タンプレボリマ一 「タケネート D— 7028」 47 gを加え、 80°Cで 2時 間混合攪拌して反応させ、 樹脂物質 (本発明品 8) を得た。 47 g of urethane tampreborima “Takenate D—7028” was added to 25 g of hydrolyzed collagen derived from pig skin and 25 g of hydrolyzed keratin, and the mixture was stirred and reacted at 80 ° C. for 2 hours. 8) got.
特徴: うす茶色、 強靭な皮革様物質
成形可能温度: 1 20°C Features: light brown, strong leather-like substance Moldable temperature: 1 20 ° C
[0056] 製造例 9 [0056] Production Example 9
豚皮由来加水分解コラーゲン 25 g及び加水分解ケラチン 25 gに、 「タ ケネート D_7028」 47 g、 ステアリン酸 2. 2 gを加え、 80°Cで 1 時間混合攪拌した後、 羽毛を 1 5 g入れ更に 1時間混合攪拌して反応させ、 樹脂物質 (本発明品 9) を得た。 Add 47 g of “Takenate D_7028” and 2.2 g of stearic acid to 25 g of hydrolyzed collagen derived from pork skin and 25 g of hydrolyzed keratin, mix and stir at 80 ° C for 1 hour, and then add 15 g of feathers. The mixture was further stirred and reacted for 1 hour to obtain a resin substance (Product 9 of the present invention).
特徴: うす茶色、 強靭な皮革様物質 Features: light brown, strong leather-like substance
成形可能温度: 1 20°C Moldable temperature: 1 20 ° C
[0057] 製造例 1 0 [0057] Production Example 1 0
豚皮由来加水分解コラーゲン 50 gに、 「タケネート D— 7028」 47 g、 ステアリン酸 2. 2 gを加え、 80°Cで 3時間混合攪拌後、 羽毛を 1 5 g入れ、 更に 2時間混合攪拌して反応させ、 樹脂物質 (本発明品 1 0) を得 た。 50 g of hydrolyzed collagen derived from pig skin, add 47 g of “Takenate D—7028” and 2.2 g of stearic acid, mix and stir for 3 hours at 80 ° C, add 15 g of feathers, and mix and stir for another 2 hours Thus, a resin substance (invention product 10) was obtained.
特徴: 白色、 強靭な皮革様物質 Features: white, tough leather-like substance
成形可能温度: 1 20°C Moldable temperature: 1 20 ° C
[0058] 製造例 1 1 [0058] Production Example 1 1
鮫皮由来加水分解コラーゲン 50 gに、 「タケネート D— 7028」 47 g、 ステアリン酸 2. 2 gを加え、 80°Cで 3時間混合攪拌後、 羽毛を 1 5 g入れ、 更に 2時間混合攪拌して反応させ、 樹脂物質 (本発明品 1 1 ) を得 た。 Add 50 g of “Takenate D—7028” and 2.2 g of stearic acid to 50 g of hydrolyzed collagen derived from crust, mix and stir at 80 ° C for 3 hours, add 15 g of feathers, and stir for another 2 hours. Thus, a resin substance (Invention product 11) was obtained.
特徴: 白色、 伸縮性の強靭な皮革様物質 Features: White, stretchy, strong leather-like substance
成形可能温度: 1 20°C Moldable temperature: 1 20 ° C
[0059] 製造例 1 2 [0059] Production Example 1 2
高分子量牛皮ゼラチン (粒度 30メッシュ) 50 gに、 「タケネート D— 7038」 47 g、 ステアリン酸 0. 49 gを加え、 1 00°〇で1時間半、 卓 上ニーダ一で混合攪拌して反応させ樹脂物質 (本発明品 1 2) を得た。 Add 50 g of “Takenate D—7038” and 0.49 g of stearic acid to 50 g of high-molecular-weight cowhide gelatin (particle size 30 mesh), and mix and stir at 100 °° for 1 hour and a half with a table kneader. Resin material (Invention product 1 2).
また、 粒度 60メッシュの高分子量牛皮ゼラチンを用いて、 同様に樹脂物 質 (本発明品 1 3) を得た。
特徴:淡黄色、 強靭な皮革様物質 Similarly, a resin material (Invention product 13) was obtained using high molecular weight cowhide gelatin having a particle size of 60 mesh. Features: light yellow, tough leather-like substance
成形可能温度: 1 30°C Moldable temperature: 1 30 ° C
[0060] 製造例 1 3 [0060] Production Example 1 3
中分子量牛皮ゼラチン 50 gに、 「タケネート D— 7038」 47 g、 ス テアリン酸 0. 49 gを加え、 1 00°Cで 1時間半、 卓上二一ダ一で混合攪拌 して反応させ樹脂物質 (本発明品 1 4) を得た。 47 g of “Takenate D—7038” and 0.49 g of stearic acid were added to 50 g of medium molecular weight cowhide gelatin, and the mixture was stirred and reacted at 100 ° C for 1 hour and a half. (Invention product 14) was obtained.
特徴:淡黄色、 強靭な皮革様物質 Features: light yellow, tough leather-like substance
成形可能温度: 1 30°C Moldable temperature: 1 30 ° C
[0061] 製造例 1 4 [0061] Production Example 1 4
中分子量牛皮ペプチド 50 gに、 「タケネート D— 7038」 47 g、 ス テアリン酸 0. 49 gを加え、 1 00°Cで 1時間半、 卓上二一ダ一で混合攪拌 して反応させ樹脂物質 (本発明品 1 5) を得た。 Add 50 g of “Takenate D—7038” and 0.49 g of stearic acid to 50 g of medium molecular weight cowhide peptide, and mix and stir at 100 ° C for 1 hour and a half. (Invention product 15) was obtained.
特徴:淡黄色、 強靭な皮革様物質 Features: light yellow, tough leather-like substance
成形可能温度: 1 30°C Moldable temperature: 1 30 ° C
[0062] く FT— I Rによる分析 > [0062] Analysis by FT-IR>
次に示すサンプルについて、 以下の条件で FT— I R測定を行った。 The following samples were subjected to FT-IR measurement under the following conditions.
( 1 ) サンプル (1) Sample
1 ) タケネ一ト D— 7038 1) Takenet D— 7038
2) 高分子量牛皮ゼラチン (製造例 1 2) 2) High molecular weight cowhide gelatin (Production Example 1 2)
3) 本発明品 1 2 (製造例 1 2) 3) Invention product 1 2 (Production example 1 2)
4) 中分子量牛皮ゼラチン (製造例 1 3) 4) Medium molecular weight cowhide gelatin (Production Example 1 3)
5) 本発明品 1 4 (製造例 1 3) 5) Invention product 1 4 (Production example 1 3)
6) 中分子量牛皮ペプチド (製造例 1 4) 6) Medium molecular weight cowhide peptide (Production Example 1 4)
7) 本発明品 1 5 (製造例 1 4) 7) Invention product 1 5 (Production Example 1 4)
[0063] (2) 条件 [0063] (2) Conditions
( i ) 検出器: 日本電子社製 フーリエ変換赤外分光光度計 JIR-WINSPEG 5 (i) Detector: JEOL Ltd. Fourier Transform Infrared Spectrophotometer JIR-WINSPEG 5
0 0
(ii) サンプル測定時のスキャン回数: 1 6回
[0064] (3) 操作手順 (ii) Number of scans during sample measurement: 1 6 times [0064] (3) Operating procedure
(A) タケネートについて (A) Takenate
a) 岩塩板のみを装置に入れバックグランド測定を行う。 a) Only the salt plate is put in the equipment and the background measurement is performed.
b) タケネートを岩塩板に塗り、 装置に入れサンプル測定を行う。 サン プル測定時のスキャン回数は 1 6回。 b) Apply Takenate to the rock salt board, put it in the apparatus and measure the sample. The number of scans during sample measurement is 16 times.
(B) ゼラチン、 ペプチド、 樹脂物質 (本発明品) について (B) Gelatin, peptide, resin substance (product of the present invention)
a) KB rをすり鉢ですり潰す a) Crush KB r in a mortar
※樹脂物質と牛皮ゼラチンはあらかじめ粉砕機で細かく砕いておいた。 b) 穴のあいた円盤にすり潰した KB rを入れ圧縮装置で空気を抜く。 c) 円盤を装置に入れバックグランド測定を行う。 * The resin material and cowhide gelatin were crushed in advance with a pulverizer. b) Put the ground KBr into a disk with a hole, and remove air with a compressor. c) Place the disk in the instrument and measure the background.
d) KB rとサンプルを質量比 3 : 1になるようにし、 すり鉢ですり潰 す。 d) Bring the KBr and sample to a mass ratio of 3: 1 and grind in a mortar.
e) 穴のあいた円盤にすり潰したサンプルを入れ圧縮装置で空気を抜く f ) 円盤を装置に入れサンプル測定を行う。 e) Place the ground sample in a disk with holes and remove air with a compression device. f) Place the disk in the device and measure the sample.
[0065] (4) 結果 [0065] (4) Results
タケネートと樹脂物質 (本発明品) では異なったピークが出ており、 また ゼラチン及びべプチドも樹脂物質とは異なったピークが出ていることから、 タケネートは確かにゼラチン及びべプチドと反応していると考えられる。 ま た、 樹脂物質はすべてピークが似ていた。 Takenate and the resin material (the product of the present invention) have different peaks, and gelatin and peptide also have different peaks from the resin material, so that Takenate certainly reacts with gelatin and peptide. It is thought that there is. Also, all resin materials had similar peaks.
[0066] 試験例 1 [0066] Test Example 1
上記製造例にて得られた熱可塑性樹脂について、 圧縮成型機を用いて 15cm x15cm、 厚さ約 3國の成型物を調製した。 万能材料試験機 (INSTR0N 5565) を 用いて引っ張り強度を測定した。 結果を以下に示す。 これより、 本発明の熱 可塑性樹脂は、 再加工せずとも十分な強度を有していた。 牛皮ゼラチン又は 牛皮ペプチドでは、 加水分解コラーゲンよりも強度が高く、 更に細かい粒度 のもの、 高分子のもの程、 強度が増す傾向が確認された。 About the thermoplastic resin obtained by the said manufacture example, the molding of 15cm x15cm and thickness about 3 countries was prepared using the compression molding machine. Tensile strength was measured using a universal material testing machine (INSTR0N 5565). The results are shown below. Thus, the thermoplastic resin of the present invention had sufficient strength without being reprocessed. It was confirmed that cowhide gelatin or cowhide peptide had a higher strength than hydrolyzed collagen, and that finer and higher molecular weight tend to increase strength.
[0067] [表 1]
引張切断荷重 引張り強さ 厚さ [0067] [Table 1] Tensile cutting load Tensile strength Thickness
(kgf) (N) (kgf/腿2) (Mpa)(kgf) (N) (kgf / thigh 2 ) (Mpa)
2. 937 17. 41 170. 73 0. 593 5. 814 本発明品 5 2. 227 13. 657 133. 93 0. 613 6. 015 平均: 0. 603 平均: 5. 9142. 937 17. 41 170. 73 0. 593 5. 814 Product 5 2. 227 13. 657 133. 93 0. 613 6. 015 Average: 0. 603 Average: 5. 914
2. 472 10. 055 98. 61 0. 407 3. 989 本発明品 6 2. 472 10. 055 98. 61 0. 407 3. 989 Invention product 6
2. 698 9. 333 91. 53 0. 346 3. 392 平均: 0. 376 平均: 3. 691 2. 698 9. 333 91. 53 0. 346 3. 392 Average: 0. 376 Average: 3. 691
3. 62 3. 363 32. 976 0. 093 0. 911 本発明品 7 3. 17 3. 556 34. 872 0. 113 1. 11 平均: 0. 103 平均: 1. 01 1 本発明品 12 2. 99 3. 36 32. 97 0. 11 1. 113. 62 3. 363 32. 976 0. 093 0. 911 Invention product 7 3. 17 3. 556 34. 872 0. 113 1. 11 Average: 0. 103 Average: 1. 01 1 Invention product 12 2 99 3. 36 32. 97 0. 11 1. 11
(高分子量ゼラチン *使用) (Use of high molecular weight gelatin *)
本発明品 14 2. 81 4. 86 47. 66 0. 17 1. 69Invention product 14 2. 81 4. 86 47. 66 0. 17 1. 69
(中分子量ゼラチン使用) (Uses medium molecular weight gelatin)
本発明品 15 3. 15 5. 07 49. 77 0. 16 1. 58Invention product 15 3. 15 5. 07 49. 77 0. 16 1. 58
(中分子量ペプチド使用) (Uses medium molecular weight peptide)
本発明品 13 2. 96 9. 69 95. 04 0. 35 3. 44Invention product 13 2. 96 9. 69 95. 04 0. 35 3. 44
(高分子量ゼラチン * *使用) (High molecular weight gelatin * * used)
* :粒度 30メッシュのもの *: Particle size 30 mesh
* * :粒度 60メッシュのもの
* *: Particle size 60 mesh
Claims
[1 ] 末端に遊離のイソシァネート基を有するウレタンプレボリマ一と、 硬タン パク質の分解物を反応させて得られる熱可塑性樹脂。 [1] A thermoplastic resin obtained by reacting a urethane precursor having a free isocyanate group at the terminal with a decomposition product of a hard protein.
[2] 硬タンパク質が、 コラーゲン及びケラチンから選ばれる 1種以上である請 求項 1記載の熱可塑性樹脂。 [2] The thermoplastic resin according to claim 1, wherein the hard protein is at least one selected from collagen and keratin.
[3] ウレタンプレボリマーが、 芳香族ポリイソシァネート又は脂肪族ポリイソ シァネ一卜と、 ポリエーテルポリオール又はポリエステルポリオールとを反 応させて得られるものである請求項 1又は 2記載の熱可塑性樹脂。 [3] The thermoplastic resin according to claim 1 or 2, wherein the urethane prepolymer is obtained by reacting an aromatic polyisocyanate or aliphatic polyisocyanate with a polyether polyol or a polyester polyol. .
[4] 芳香族ポリイソシァネー卜がトリレンジィソシァネート (T D I ) である 請求項 3記載の熱可塑性樹脂。 [4] The thermoplastic resin according to claim 3, wherein the aromatic polyisocyanate is tolylene disulfonate (T D I).
[5] 5 0〜 1 5 0 °〇で0 . 5時間〜 4 8時間反応させるものである請求項 1〜 [5] The reaction is carried out at 5 0 to 1 5 0 ° 0 for 0.5 hours to 48 hours.
4のいずれか 1項記載の熱可塑性樹脂。 5. The thermoplastic resin according to any one of 4.
[6] さらに、 繊維、 獣毛及び獣毛粉末から選ばれる 1種以上を混合し反応させ るものである請求項 1〜 5のいずれか 1項記載の熱可塑性樹脂。 6. The thermoplastic resin according to any one of claims 1 to 5, wherein one or more selected from fibers, animal hair and animal hair powder are further mixed and reacted.
[7] 請求項 1〜 6のいずれか 1項記載の熱可塑性樹脂からなる皮革様素材。 [7] A leather-like material comprising the thermoplastic resin according to any one of claims 1 to 6.
[8] 末端に遊離のイソシァネート基を有するウレタンプレボリマ一と、 硬タン パク質の分解物を反応させることを特徴とする熱可塑性樹脂の製造方法。
[8] A method for producing a thermoplastic resin, comprising reacting a urethane precursor having a free isocyanate group at a terminal with a decomposition product of a hard protein.
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Cited By (3)
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CN108586692A (en) * | 2018-01-23 | 2018-09-28 | 陕西科技大学 | A kind of use for synthetic leather can polish the preparation method and application of aqueous polyurethane |
CN113755002A (en) * | 2021-09-22 | 2021-12-07 | 莆田市涵江怡丰鞋业有限公司 | Preparation method of washable women's shoes |
WO2023013638A1 (en) * | 2021-08-02 | 2023-02-09 | Spiber株式会社 | Artificial leather and method for producing same |
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JP2000010242A (en) * | 1998-06-04 | 2000-01-14 | Eastman Kodak Co | Base containing polyurethane modified with gelatin for forming images, and photographic element |
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JP3095144B1 (en) * | 1999-05-10 | 2000-10-03 | 工業技術院長 | Biodegradable polyurethane composite and method for producing the same |
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JP4605491B2 (en) * | 2003-07-31 | 2011-01-05 | 日本ポリウレタン工業株式会社 | A method for producing a copolycarbonate diol mainly comprising 1,4-butanediol, and a polyurethane resin using the copolycarbonate diol. |
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JPS4835001A (en) * | 1971-09-08 | 1973-05-23 | ||
JPS5113879A (en) * | 1974-07-26 | 1976-02-03 | Idemitsu Kosan Co | Kaishitsutanpakuno seizohoho |
JPS5391962A (en) * | 1977-01-24 | 1978-08-12 | Asahi Chem Ind Co Ltd | Polyurethane composition |
JPH09165431A (en) * | 1995-11-08 | 1997-06-24 | Basf Ag | Water-soluble or -dispersible graft polymer and auxiliary in cosmeticlogy comprising the same |
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CN108586692A (en) * | 2018-01-23 | 2018-09-28 | 陕西科技大学 | A kind of use for synthetic leather can polish the preparation method and application of aqueous polyurethane |
WO2023013638A1 (en) * | 2021-08-02 | 2023-02-09 | Spiber株式会社 | Artificial leather and method for producing same |
EP4382661A4 (en) * | 2021-08-02 | 2025-08-27 | Spiber Inc | Artificial leather and method for producing the same |
CN113755002A (en) * | 2021-09-22 | 2021-12-07 | 莆田市涵江怡丰鞋业有限公司 | Preparation method of washable women's shoes |
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