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WO2008146111A1 - Système de distribution de fardage activé par le poids et procédé - Google Patents

Système de distribution de fardage activé par le poids et procédé Download PDF

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Publication number
WO2008146111A1
WO2008146111A1 PCT/IB2008/001167 IB2008001167W WO2008146111A1 WO 2008146111 A1 WO2008146111 A1 WO 2008146111A1 IB 2008001167 W IB2008001167 W IB 2008001167W WO 2008146111 A1 WO2008146111 A1 WO 2008146111A1
Authority
WO
WIPO (PCT)
Prior art keywords
dunnage
chute
set forth
packaging
packaging station
Prior art date
Application number
PCT/IB2008/001167
Other languages
English (en)
Inventor
Pim Van Dorp
Hubertus Y. Cals
Jordy Van Der Kaap
Original Assignee
Ranpak Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ranpak Corp. filed Critical Ranpak Corp.
Publication of WO2008146111A1 publication Critical patent/WO2008146111A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/0039—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
    • B31D5/0043—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including crumpling flat material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/20—Embedding contents in shock-absorbing media, e.g. plastic foam, granular material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00—Multiple-step processes for making three-dimensional articles
    • B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/007—Delivering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00—Multiple-step processes for making three-dimensional articles
    • B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0076—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads involving particular machinery details
    • B31D2205/0082—General layout of the machinery or relative arrangement of its subunits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00—Multiple-step processes for making three-dimensional articles
    • B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0076—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads involving particular machinery details
    • B31D2205/0088—Control means

Definitions

  • the present invention relates to a packaging system and method, and more particularly, to a packaging system and method that includes a supply of dunnage and means for delivering the dunnage to a container.
  • Dunnage products are used to package one or more objects in a box or other container for shipment.
  • the dunnage cushions, supports and/or protects the object in the box during shipment.
  • a conveyor delivers a box to a packing station.
  • a packer retrieves dunnage products from a supply of dunnage.
  • the supply of dunnage may include a dunnage conversion machine that converts a stock material into dunnage products as needed.
  • the packer orients the dunnage products relative to the box or the objects in the box as necessary and places the dunnage products in the box.
  • dunnage might automatically drop dunnage products directly into the box, or a robot and its associated control system may be used to pick up a dunnage product and place it in a box in a desired orientation.
  • a powered plunger or a powered gate to pass dunnage to a box.
  • Dropping a dunnage product into a box or other container often leads to random orientation of the dunnage products in the box, on end or on one side or one end sticking out of the box, for example.
  • Employing a packer can be expensive and inefficient due to the repetitive nature of the process, particularly when the same length of pad is placed in a box in the same orientation every time. While a robot can do the job without concern for the repetitive nature of the task, a robot can be expensive to set up, program, and maintain, particularly in a low volume situation where relatively small amounts of dunnage are dispensed.
  • the present invention provides a packaging system that includes a dispensing chute that guides dunnage products from a supply into a box in a desired orientation, without either a packer or a complex robot and its associated control systems.
  • the dispensing chute includes a trap door that orients the dunnage product so that at least one axis is substantially horizontal.
  • the chute also functions as a valve for controllably releasing the dunnage to fall into a box at a packaging station below the chute.
  • the present invention provides a packaging system including a dunnage dispensing chute having an outlet aligned with a packaging station.
  • the dispensing chute includes a trap door that opens under the weight of the dunnage to drop the dunnage into a container at the packaging station in a desired orientation.
  • the present invention also provides a packaging method that includes the steps of (i) providing dunnage to a dispensing chute positioned above a packaging station, and (ii) using the weight of the dunnage to rotate one or more plates from a closed position closing the chute to an open position opening the chute to drop the dunnage into a container at the packaging station.
  • the present invention further provides a packaging system that includes a dispensing chute having an open top end to receive dunnage from a supply, a bottom end openable to deliver dunnage to a packaging station below the bottom end of the chute, and means for orienting at least one axis of the dunnage in a substantially horizontal orientation before the dunnage drops out of the bottom end of the chute.
  • FIG. 1 is a perspective view of an exemplary packaging system provided by the present invention.
  • FIG. 2 is a side view of the system shown in FIG. 1.
  • FIG. 3 is a top view of the system shown in FIG. 1.
  • FIG. 4 is a perspective view of a delivery chute portion of the system shown in FIG. 1 with portions shown in phantom to reveal internal features.
  • the present invention provides a packaging system that includes a dispensing chute that guides dunnage from a supply into a box in a desired orientation, without either a packer or a complex robot and its associated control systems.
  • the dispensing chute includes a trap door that both orients the dunnage so that at least one axis is substantially horizontal and functions as a valve for controllably releasing the dunnage to fall into the box at a packaging station below the chute.
  • FIGS. 1-3 show an exemplary packaging system 10 provided in accordance with the present invention.
  • the illustrated packaging system 10 includes a supply of dunnage 12, a dispensing chute 14 supported by a stand 16 below an outlet 20 of the supply of dunnage 12, and a packaging station 22 below the dispensing chute 14 for receiving dunnage products dispensed from the chute 14.
  • a box 24 or other container can be positioned at the packaging station 22 to receive dunnage products from the chute 14.
  • the illustrated packaging station 22 is defined by a conveyor 26, which includes guide rails 30 that guide a box 24 to the packaging station 22.
  • the supply of dunnage 12 includes a supply of sheet stock material 31 and a dunnage conversion machine or converter 32 for converting the stock material into a strip of dunnage.
  • the dunnage converter cuts discrete lengths from the strip to form dunnage products or pads of the desired length.
  • the pads thus have a longitudinal axis along the length dimension.
  • the pads exit an outlet of the converter in a lengthwise direction and are fed into an open top of the dispensing chute 14.
  • the outlet 20 of the converter 32 is positioned relative to the dispensing chute 14 so that pads exiting the converter 32 fall into the open top 36 (FIG. 4) of the chute 14.
  • the perimeter wall or walls 40 of the dispensing chute 14 capture the dunnage pad within the boundary defined by the walls.
  • the pad is confined within the chute so that no part of the pad extends outside its circumferential confines.
  • the walls 40 of the dispensing chute 14 also define a generally vertical guideway aligned with the packaging station 22. The walls 40 restrict movement of the pad to a path within the chute 14 from the open top 36 and out the bottom 42 (FIG. 4) toward the packaging station 22.
  • the dispensing chute 14 also acts as an alignment device. As shown in
  • the dispensing chute 14 further includes one or more rotatable valve plates 44 or trap doors that regulate the passage of dunnage pads falling through the dunnage chute 14.
  • the valve plates 44 are rotatable about generally horizontal axes defined in the illustrated embodiment by pivot shafts 46 that support the valve plates 44 in the chute 14.
  • the valve plates 44 are biased to a closed position, shown in FIG. 4, where the valve plates 44 are inclined relative to the walls 40 of the chute and distal portions of the plates come together to substantially close the passage through the chute 14.
  • valve plates 44 are rotatable from the closed position to an open position where the valve plates 44 are more closely aligned with or approaching parallel to the walls 40 of the dispensing chute, with the distal portions moving away from each other to provide an opening for passage of the dunnage pad out of the chute 14.
  • the pad will rotate about the initial contact point until its longitudinal axis is substantially horizontal.
  • the plate or plates will rotate from the closed position to the open position.
  • the pad will drop from the dispensing chute 14 into a box 24 in the packaging station 22 therebelow in a controlled manner, and in a desired orientation.
  • the valve plate or plates rotate to the open position and allow the pad to pass in an orderly and controlled manner.
  • the dispensing chute 14 is passive and requires no power for its operation. Moreover, when a dunnage pad is dropped directly from a dunnage converter 32 into a box, the orientation of the pad is random. The dispensing chute 14 minimizes or eliminates random pad orientation in a box by dropping the pads from a substantially horizontal orientation, and thereby generally keeping the pads from coming to rest in the box on end.
  • the valve plate or plates 44 may progressively open as the pad comes into contact with the plate or plate. Friction between the pad and the plate or plates retards the progress of the leading end of the pad until the plate or plates open sufficiently to pass the pad through the open bottom end of the chute. Meanwhile, as the trailing end comes into contact with the dispensing chute or the valve plates, and the pad slides down the sloped surface of the valve plates, the longitudinal axis or a transverse axis of the dunnage pad becomes oriented substantially horizontal. At least one axis of the pad is substantially horizontal before dropping into the box.
  • the peripheral walls of the guiding chute generally align the pad with an open top of a box in the packaging station so that the pad drops into the box with the longitudinal axis of the pad substantially horizontal.
  • the illustrated dunnage conversion machine 32 like most dunnage conversion machines, generally operates in a straight line.
  • the stock material is fed from a supply along an infeed axis into the converter and is output along an outfeed axis that is parallel to or a continuation of the infeed axis.
  • the stock material in the supply 31 in this embodiment is in the form of a stack of fan-folded sheet stock material, which may be made of paper or plastic.
  • the stock material is payed out from the supply in a pay-out direction generally perpendicular to the direction of the conveyor 26.
  • the illustrated conversion machine 32 is mounted astride the conveyor 26 so that the outfeed direction from the conversion machine is aligned with the direction of motion on the conveyor.
  • the converter employs a turner bar assembly 50 to turn the stock material from the pay-out direction to an infeed direction that is parallel to the conveyor.
  • the illustrated dunnage conversion machine includes a conversion assembly configured to receive a sheet stock material on the infeed axis and output a strip of dunnage on the outfeed axis.
  • the conversion assembly includes a member that inwardly crumples the sheet stock material.
  • the conversion assembly includes at least two rotating members that draw the sheet stock material into the conversion assembly.
  • the conversion assembly also includes a cutting assembly for cutting a discrete strip of dunnage, or a dunnage product, of a desired length from a continuous strip of dunnage formed from a continuous supply of sheet stock material.
  • An exemplary dunnage conversion machine is disclosed in further detail in International Publication No. WO 2006/023900, published in English, which is hereby incorporated herein in its entirety. Other dunnage products having a length dimension could be used in place of the dunnage products produced by such a conversion machine.
  • the present invention provides a packaging system that includes a dispensing chute that guides dunnage from a supply into a box in a desired orientation, without either a packer or a complex robot and its associated control systems.
  • the dispensing chute includes a trap door that both orients the dunnage so that at least one axis is substantially horizontal, and functions as a valve for controllably releasing the dunnage to fall into a box at a packaging station below the chute.
  • the present invention provides a packaging system including a dunnage dispensing chute having an outlet aligned with a packaging station.
  • the dispensing chute includes a trap door that opens to drop the dunnage into a container at the packaging station from a desired orientation so that the dunnage comes to rest in the container in a more consistent orientation.
  • the present invention also provides a packaging method that includes the steps of (i) providing dunnage to a dispensing chute positioned above a packaging station, and (ii) rotating one or more plates from a closed position closing the chute to an open position opening the chute to drop the dunnage into a container at the packaging station.
  • the present invention further provides a packaging system that includes a dispensing chute having an open top end to receive dunnage from a supply, a bottom end openable to deliver dunnage to a packaging station below the bottom end of the chute, and means for orienting at least one axis of the dunnage in a substantially horizontal orientation before the dunnage drops out of the bottom end of the chute.
  • the present invention provides a packaging system that includes a dispensing chute that guides dunnage from a supply into a box in a desired orientation automatically, without a power connection or operator intervention.
  • the dunnage dispensing chute includes a trap door that opens to drop the dunnage into a container at a packaging station in a desired orientation.
  • the dispensing chute has an open top end to receive dunnage from a supply, a bottom end openable to deliver dunnage to a packaging station below the bottom end of the chute, and means for orienting at least one axis of the dunnage in a substantially horizontal orientation before the dunnage drops out of the bottom end of the chute.
  • the means for orienting includes one or more valve plates that define the trap door. The valve plates provide surfaces that are inclined from respective pivots to distal portions that come together, and the plates rotate toward an open position under the weight of the dunnage.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

La présente invention concerne un système de conditionnement qui comprend une glissière de distribution qui guide du fardage à partir d'une alimentation dans une boîte dans une orientation souhaitée de façon automatique, sans connexion électrique ni intervention d'opérateur. La glissière de distribution de fardage comprend une trappe qui s'ouvre pour faire chuter le fardage dans un contenant au niveau d'un poste de conditionnement dans une orientation souhaitée. La glissière de distribution possède une extrémité supérieure ouverte pour recevoir du fardage à partir d'une alimentation, une extrémité inférieure qui peut être ouverte pour distribuer du fardage à un poste de conditionnement en dessous de l'extrémité inférieure de la glissière, et des moyens pour orienter au moins un axe du fardage dans une orientation sensiblement horizontale avant que le fardage ne sorte de l'extrémité inférieure de la glissière. Les moyens pour orienter comprennent une ou plusieurs plaques porte-soupapes qui définissent la trappe. Les plaques porte-soupapes tournent vers une position ouverte sous le poids du fardage.
PCT/IB2008/001167 2007-05-30 2008-05-12 Système de distribution de fardage activé par le poids et procédé WO2008146111A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US94091907P 2007-05-30 2007-05-30
US60/940,919 2007-05-30

Publications (1)

Publication Number Publication Date
WO2008146111A1 true WO2008146111A1 (fr) 2008-12-04

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ID=39672636

Family Applications (1)

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PCT/IB2008/001167 WO2008146111A1 (fr) 2007-05-30 2008-05-12 Système de distribution de fardage activé par le poids et procédé

Country Status (1)

Country Link
WO (1) WO2008146111A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012035146A3 (fr) * 2010-09-17 2012-08-23 B&W Solutions Gmbh Procédé et dispositif de remplissage de paquets avec un rembourrage en vrac
WO2018202628A1 (fr) * 2017-05-02 2018-11-08 Storopack Hans Reichenecker Gmbh Procédé pour le rembourrage d'objets dans un conteneur, ainsi que dispositif pour le rembourrage d'objets dans un conteneur
US10293962B2 (en) 2011-02-08 2019-05-21 B & W Solutions GmbH Method and device for filling packages with a padding material in bulk material form
WO2019174800A1 (fr) * 2018-03-14 2019-09-19 Storopack Hans Reichenecker Gmbh Dispositif de déplacement d'un moyen de rembourrage dans un récipient de transport et procédé de fonctionnement d'un tel dispositif
WO2025003266A1 (fr) * 2023-06-26 2025-01-02 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Poste de traitement de matériau d'emballage et procédé pour faire fonctionner un poste de traitement de matériau d'emballage
WO2025003268A1 (fr) * 2023-06-26 2025-01-02 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Système et procédé pour remplir des espaces vides dans des contenants de transport avec des unités de rembourrage en papier

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5542232A (en) * 1993-11-19 1996-08-06 Ranpak Corp. Transitional slide for use with a cushion-creating machine
WO1999057016A1 (fr) * 1998-04-30 1999-11-11 Scanvægt International A/S Procede et systeme permettant de repartir en portions et d'orienter des poissons entiers ou d'autres articles allonges de formes non symetriques
WO2002064358A2 (fr) * 2000-10-20 2002-08-22 Ranpak Corp. Systeme de conversion de materiaux de calage dote d'un mecanisme de transfert de coussinets de matelassure
EP1498258A2 (fr) * 1997-09-18 2005-01-19 Ranpak Corp. Système pour la fabrication de rembourrage et emballage
WO2006089306A1 (fr) * 2005-02-18 2006-08-24 Ranpak Corp. Systeme d'emballage avec ensemble de distribution de matelassure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5542232A (en) * 1993-11-19 1996-08-06 Ranpak Corp. Transitional slide for use with a cushion-creating machine
EP1498258A2 (fr) * 1997-09-18 2005-01-19 Ranpak Corp. Système pour la fabrication de rembourrage et emballage
WO1999057016A1 (fr) * 1998-04-30 1999-11-11 Scanvægt International A/S Procede et systeme permettant de repartir en portions et d'orienter des poissons entiers ou d'autres articles allonges de formes non symetriques
WO2002064358A2 (fr) * 2000-10-20 2002-08-22 Ranpak Corp. Systeme de conversion de materiaux de calage dote d'un mecanisme de transfert de coussinets de matelassure
WO2006089306A1 (fr) * 2005-02-18 2006-08-24 Ranpak Corp. Systeme d'emballage avec ensemble de distribution de matelassure

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012035146A3 (fr) * 2010-09-17 2012-08-23 B&W Solutions Gmbh Procédé et dispositif de remplissage de paquets avec un rembourrage en vrac
US20130291998A1 (en) * 2010-09-17 2013-11-07 Koteam Maschinenbau Gmbh Method and device for filling packets with padding in the form of bulk material
US9533776B2 (en) 2010-09-17 2017-01-03 B & W Solutions GmbH Method and device for filling packets with padding in the form of bulk material
US10293962B2 (en) 2011-02-08 2019-05-21 B & W Solutions GmbH Method and device for filling packages with a padding material in bulk material form
WO2018202628A1 (fr) * 2017-05-02 2018-11-08 Storopack Hans Reichenecker Gmbh Procédé pour le rembourrage d'objets dans un conteneur, ainsi que dispositif pour le rembourrage d'objets dans un conteneur
EP3619119B1 (fr) 2017-05-02 2021-02-17 Storopack Hans Reichenecker GmbH Procédé pour le rembourrage d'objets dans un conteneur, ainsi que dispositif pour le rembourrage d'objets dans un conteneur
US11479376B2 (en) 2017-05-02 2022-10-25 Storopack Hans Reichenecker Gmbh Method for cushioning objects in a container, and device for cushioning objects in a container
WO2019174800A1 (fr) * 2018-03-14 2019-09-19 Storopack Hans Reichenecker Gmbh Dispositif de déplacement d'un moyen de rembourrage dans un récipient de transport et procédé de fonctionnement d'un tel dispositif
US11242168B2 (en) 2018-03-14 2022-02-08 Storopack Hans Reichenecker Gmbh Device for moving a cushioning material into a transport container, and method for operating such a device
DE102018105899B4 (de) 2018-03-14 2025-01-16 Storopack Hans Reichenecker Gmbh Vorrichtung zum Bewegen eines Polstermittels in einen Transportbehälter, sowie Verfahren zum Betreiben einer solchen Vorrichtung
WO2025003266A1 (fr) * 2023-06-26 2025-01-02 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Poste de traitement de matériau d'emballage et procédé pour faire fonctionner un poste de traitement de matériau d'emballage
WO2025003268A1 (fr) * 2023-06-26 2025-01-02 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Système et procédé pour remplir des espaces vides dans des contenants de transport avec des unités de rembourrage en papier

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