WO2010084367A1 - Semelle amortissante pour article chaussant et son procédé de production - Google Patents
Semelle amortissante pour article chaussant et son procédé de production Download PDFInfo
- Publication number
- WO2010084367A1 WO2010084367A1 PCT/IB2009/000105 IB2009000105W WO2010084367A1 WO 2010084367 A1 WO2010084367 A1 WO 2010084367A1 IB 2009000105 W IB2009000105 W IB 2009000105W WO 2010084367 A1 WO2010084367 A1 WO 2010084367A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sole
- fact
- rubber
- lower mould
- holes
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims description 40
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229920003052 natural elastomer Polymers 0.000 claims description 5
- 229920001194 natural rubber Polymers 0.000 claims description 5
- 244000043261 Hevea brasiliensis Species 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229920003051 synthetic elastomer Polymers 0.000 claims description 4
- 239000005061 synthetic rubber Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 2
- 229920001821 foam rubber Polymers 0.000 claims description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 2
- 239000007769 metal material Substances 0.000 claims 1
- 229920001971 elastomer Polymers 0.000 abstract description 20
- 239000005060 rubber Substances 0.000 abstract description 20
- 238000000748 compression moulding Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- BFMKFCLXZSUVPI-UHFFFAOYSA-N ethyl but-3-enoate Chemical compound CCOC(=O)CC=C BFMKFCLXZSUVPI-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000005245 nitryl group Chemical group [N+](=O)([O-])* 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000008733 trauma Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/20—Pneumatic soles filled with a compressible fluid, e.g. air, gas
- A43B13/206—Pneumatic soles filled with a compressible fluid, e.g. air, gas provided with tubes or pipes or tubular shaped cushioning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/122—Soles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/128—Moulds or apparatus therefor
Definitions
- the invention relates to a shock-absorbing sole for footwear and a process for realising the sole, and, more in detail, a rubber sole having a shock- absorbing effect featuring holes in the thickness thereof of various sizes, shapes and positions, possibly filled with another softer material, and a process for realising the holes in a rubber sole.
- soles Some types of sole have been known for some time having devices incorporated in the thickness of the sole suitable for effectively absorbing shocks sustained by the foot in the impact thereof with the ground, as well as being adapted to colour the sole of the shoe originally or variously conformed such as to satisfy the aesthetic tastes of the consumer.
- soles are present on the market which internally feature shock-absorbing cushions made of various materials, colours and shapes and filled with fluids or gels of various natures. In this way an effective absorption of the traumas to which the foot is subject is obtained, and what is more the sole of the footwear is aesthetically attractive.
- the technical aim of the present invention is to improve on the prior art in the sector of manufacturing soles for footwear.
- one object of the present invention is to realise a sole featuring, in its thickness, holes that enable a reduction in the mechanical stress suffered throughout the foot and in particular in the rear part of the heel.
- a further object of the present invention is to realise a sole that is distinguished by a greater absorbing capacity of the forces of impact on the foot and the shocks to which it is subjected.
- a further object of the present invention is to realise a sole which features holes suitable for offering new levels of comfort.
- a further object of the present invention is to realise a sole which features holes suitable for offering new perspectives in aesthetics and design.
- a further object of the present invention is to increase the flexibility of the sole in the rear part of the heel, or also over the entire sole.
- a further object of- the present invention is to provide an original style choice.
- a further object of the present invention is to realise a sole which is suited to both sports footwear and casual footwear, and more generally which is suitable for all types of footwear.
- a further object of the present invention is to enable an arrangement of holes in both the tread and the heel .
- a further object of the present invention is to be able to make holes in soles of various materials, among which rubber, plastic materials etc.
- a further object of the present invention consists in providing especially light soles of great thickness.
- a still further object of the present invention is to realise a compression-moulding process of soles for footwear which is simple and quick.
- a further object of the present invention is to provide a process for realising a sole for footwear which features special aesthetic aspects and high levels of comfort.
- a further object of the present invention is to realise a compression-moulding process which enables use of innovative materials that are also different from those normally used for footwear soles with holes.
- a further object of the present invention is to contemporaneously obtain moulding and vulcanising processes of the material the sole is made of.
- a further object of the present invention is to reduce the manufacturing costs of the sole.
- figure 1 is a lateral view of the sole of the present invention featuring holes in a thickness thereof
- figure 2 is a lateral view of a further embodiment of the sole of the present invention, featuring holes in the thickness thereof
- figure 3 is a perspective view of the lower mould for the compression-moulding process of the sole in accordance with the present invention
- figure 4 is a further perspective view of the lower mould of figure 3, during the stage of filling the mould with a first portion of material to be moulded
- figure 5 is a perspective view of the same lower mould, during the stage of insertion of the bars for the moulding process of the invention
- figure 6 is a perspective view of the lower mould with the bars completely inserted therein
- figure 7 is a perspective view of the lower mould during the covering stage of the bars with a second portion of material to be moulded
- figure 8 is a perspective view illustrating the stage of extraction
- reference number 1 denotes a shock-absorbing sole of the present invention.
- the sole 1 features, in its thickness 2, one or more through-holes 3 passing through the thickness 2, in a substantially transversal direction T with respect to the sole 1.
- the holes 3 can be present in the rear zone 4 of the sole 1, in a front zone or a central zone, or can be distributed along the whole longitudinal axis L of the sole 1.
- the holes 3 can be aligned along a same plane, as in figure 1, or can follow the profile shape of the sole 1, as in figure 2.
- the sole 1 is made of a substantially elastically yielding material which is particularly similar to natural or synthetic rubber, or mixtures of rubber and its derivatives.
- it can be of a natural rubber, a synthetic rubber, a styrole rubber, a styrene-butadiene rubber, a poly- butadiene rubber, a nitryl rubber, a butylic rubber, a foam rubber and various mixtures of rubber or similar materials.
- the holes 3 can advantageously be made in both the tread 5 of the sole 1 and in the heel, which can be made of polyurethane, ethyl-vinyl-acetate, etc. It is further specified that it is possible to realise the holes 3 in soles made of various materials, among which rubber, plastic materials, polymers and so on.
- the holes 3 can be advantageously filled with a further component, made of rubber or another material, having the same characteristics of the material that the sole 1 is made of, or featuring other characteristics, e.g. the filling material can be more yielding than the surrounding material.
- the holes 3 can have any transversal section, e.g. round, oval, square or another shape.
- the holes 3 can internally have the same colouring as the surrounding sole 1, or can have different colours .
- the holes 3 can be made in the soles of various types of footwear, either sporting or casual and more generally all types of footwear.
- the production process for obtaining the sole 1, which the present invention relates to is in particular a compression-moulding process, developed in relation to the type of material the sole 1 is composed of.
- the process, illustrated in figures 3 to 9 is performed at a temperature comprised between 140-190 0 C, and preferably at a temperature of between 160° and 180°.
- the temperature can vary according to the material used, the composition thereof and the size of the object to be produced.
- the process for realising the sole 1 of the present invention actuates the stages as set down herein below.
- a lower mould is prepared, denoted by 10 in the figures, which follows the geometry of the lower portion of the sole 1 to be made, and thus defines a sort of moulding chamber.
- the lower mould 10 has lateral openings 10a which correspond, both in the dimensions thereof, and in the positioning thereof, to the holes 3 which must be realised in the sole 1.
- one or more bars are also used, denoted by 11, intended to realise the holes 3 in the thickness 2 of the sole 1.
- the bars 11 are preferably made of metal, or in another material suitable for the purpose, and have respective external diameters which are equal to those of the holes 3 to be obtained in the sole 1.
- a first portion, denoted by number 12, of the rubber material to be used for realising the sole 1 is deposited internally of the lower mould 10.
- the first portion 12 is preferably shaped as a substantially rectangular sheet, or another shape, having dimensions and thickness which are chosen according to the sole to be realised.
- the bars 11 are inserted internally of the lower mould 10, via the lateral openings 10a, in a substantially transversal direction T with respect to the sole 1 and across the whole width of the sole 1 (as illustrated in figure 6) .
- a stage of the process then follows in which a second portion 13 of the rubber material for realising the sole 1 is deposited internally of the lower mould (10) , which second portion 13 is also made of a sheet of a substantially rectangular shape or another specially selected shape; the second portion 13 wholly or partially covers the bars 11 positioned internally of the lower mould 10 and passing through the thickness 2 of the sole 1.
- the lower mould 10 is closed with an upper mould (not illustrated in the figures) which corresponds to the lower portion of the sole 1 (i.e. the tread 5), and the compression- moulding process begins, at high temperature, between 140-190 0 C, and preferably between 160° and 180°, for a variable time from 1 to 30 minutes and sufficient, on the basis of the material used, for obtaining the sole 1.
- the rubber expands internally of the mould by compression and heating, and takes on the desired shape of the sole 1, featuring the holes 3 which form thanks to the presence of the bars 11.
- the rubber-heating modes can vary in relation to the type of plant used: in more detail, the moulds can be heated before or after the positioning of the material and by means of jets of hot steam, hot water, electric resistance elements or any other heating devices, generally used for this purpose.
- the lower mould 10 and the upper mould are distanced from one another, such as to open the moulding chamber (figure 8), and the bars 11 that have formed the holes 3 are extracted laterally (figure 9) . At the end of the process the sole 1 is thus completely formed.
- the rubber material is cooled.
- the cooling process can be done following the methods in general use.
- the material used for realising the sole can be rubber or another material suited to the production of a sole with holes obtained by means of the above-described process.
- the sole of the present invention made of a rubber- type material and provided with the above-described holes, enables impact stresses on the foot to be considerably reduced, thanks to the elastic properties of the material and the special conformation of the sole. In this way the user's comfort when using the footwear is considerably improved, as well as the flexibility of the sole and the lightness thereof.
- a further advantage obtained with the present invention consists in the capacity to keep these elastic properties over a longer period of time, reducing the ageing of the sole and thus the shoe itself .
- the sole of the invention is distinguished by particularly pleasing and innovative aesthetic characteristics, obtained with decidedly lower production costs with respect to traditional technologies .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
L'invention concerne une semelle (1), et en particulier, une semelle en caoutchouc dotée de trous (3), lesdits trous traversant l'épaisseur (2) de la semelle (1) dans une direction sensiblement transversale (T) à la semelle (1), ainsi qu'un procédé d'obtention de la semelle (1) et des trous (3) au moyen d'un procédé de moulage par compression.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2009/000105 WO2010084367A1 (fr) | 2009-01-22 | 2009-01-22 | Semelle amortissante pour article chaussant et son procédé de production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/IB2009/000105 WO2010084367A1 (fr) | 2009-01-22 | 2009-01-22 | Semelle amortissante pour article chaussant et son procédé de production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2010084367A1 true WO2010084367A1 (fr) | 2010-07-29 |
Family
ID=41314550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2009/000105 WO2010084367A1 (fr) | 2009-01-22 | 2009-01-22 | Semelle amortissante pour article chaussant et son procédé de production |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2010084367A1 (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITTV20110043A1 (it) * | 2011-03-25 | 2012-09-26 | Thermoshoe Di Baldin E C S N C | "metodo per la realizzazione di calzature, particolarmente per uso ospedaliero" |
| WO2018095502A1 (fr) * | 2016-11-22 | 2018-05-31 | Puma SE | Chaussure, notamment chaussure de sport, et son procédé de fabrication |
| WO2019214815A1 (fr) * | 2018-05-08 | 2019-11-14 | Puma SE | Procédé de fabrication d'une semelle de chaussure, en particulier de chaussure de sport |
| IT202100013616A1 (it) * | 2021-05-25 | 2022-11-25 | Diadora Spa | Suola per calzature e metodo di realizzazione di tale suola |
| US11744322B2 (en) | 2018-05-08 | 2023-09-05 | Puma SE | Sole of a shoe, particularly an athletic shoe |
| US12109775B2 (en) | 2021-12-22 | 2024-10-08 | Puma SE | Method for producing a sole of a shoe |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2100492A (en) * | 1933-10-23 | 1937-11-30 | Converse Rubber Company | Pneumatic sheet material and method of making |
| US2983056A (en) * | 1959-05-12 | 1961-05-09 | Steven A Murawski | Pneumatic foot wear |
| FR2088626A5 (fr) * | 1970-04-20 | 1972-01-07 | Paritzky Ets | |
| US20040211088A1 (en) * | 2003-04-25 | 2004-10-28 | Volkart Lauro Alvicio | Sport shoe with impact absorber system |
| US20080034615A1 (en) * | 2004-09-30 | 2008-02-14 | Asics Corporation | Shock Absorbing Device For Shoe Sole |
-
2009
- 2009-01-22 WO PCT/IB2009/000105 patent/WO2010084367A1/fr active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2100492A (en) * | 1933-10-23 | 1937-11-30 | Converse Rubber Company | Pneumatic sheet material and method of making |
| US2983056A (en) * | 1959-05-12 | 1961-05-09 | Steven A Murawski | Pneumatic foot wear |
| FR2088626A5 (fr) * | 1970-04-20 | 1972-01-07 | Paritzky Ets | |
| US20040211088A1 (en) * | 2003-04-25 | 2004-10-28 | Volkart Lauro Alvicio | Sport shoe with impact absorber system |
| US20080034615A1 (en) * | 2004-09-30 | 2008-02-14 | Asics Corporation | Shock Absorbing Device For Shoe Sole |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITTV20110043A1 (it) * | 2011-03-25 | 2012-09-26 | Thermoshoe Di Baldin E C S N C | "metodo per la realizzazione di calzature, particolarmente per uso ospedaliero" |
| WO2018095502A1 (fr) * | 2016-11-22 | 2018-05-31 | Puma SE | Chaussure, notamment chaussure de sport, et son procédé de fabrication |
| WO2019214815A1 (fr) * | 2018-05-08 | 2019-11-14 | Puma SE | Procédé de fabrication d'une semelle de chaussure, en particulier de chaussure de sport |
| CN112135727A (zh) * | 2018-05-08 | 2020-12-25 | 彪马欧洲股份公司 | 用于生产鞋尤其运动鞋的鞋底的方法 |
| CN112135727B (zh) * | 2018-05-08 | 2023-02-03 | 彪马欧洲股份公司 | 用于生产鞋尤其运动鞋的鞋底的方法 |
| US11744322B2 (en) | 2018-05-08 | 2023-09-05 | Puma SE | Sole of a shoe, particularly an athletic shoe |
| US11926115B2 (en) | 2018-05-08 | 2024-03-12 | Puma SE | Method for producing a sole of a shoe, in particular of a sports shoe |
| IT202100013616A1 (it) * | 2021-05-25 | 2022-11-25 | Diadora Spa | Suola per calzature e metodo di realizzazione di tale suola |
| EP4094618A1 (fr) * | 2021-05-25 | 2022-11-30 | Diadora S.p.A. | Semelle d'usure pour chaussure et procédé de fabrication d'une telle semelle d'usure |
| US12109775B2 (en) | 2021-12-22 | 2024-10-08 | Puma SE | Method for producing a sole of a shoe |
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