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WO2018164082A1 - Tuyau haute pression - Google Patents

Tuyau haute pression Download PDF

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Publication number
WO2018164082A1
WO2018164082A1 PCT/JP2018/008433 JP2018008433W WO2018164082A1 WO 2018164082 A1 WO2018164082 A1 WO 2018164082A1 JP 2018008433 W JP2018008433 W JP 2018008433W WO 2018164082 A1 WO2018164082 A1 WO 2018164082A1
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WO
WIPO (PCT)
Prior art keywords
steel cord
steel
layer
pressure hose
reinforcing layer
Prior art date
Application number
PCT/JP2018/008433
Other languages
English (en)
Japanese (ja)
Inventor
清 池原
哲兵 柴田
Original Assignee
株式会社ブリヂストン
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ブリヂストン filed Critical 株式会社ブリヂストン
Priority to CN201880017257.4A priority Critical patent/CN110402347A/zh
Priority to JP2019504584A priority patent/JPWO2018164082A1/ja
Priority to EP18764598.1A priority patent/EP3594547A4/fr
Publication of WO2018164082A1 publication Critical patent/WO2018164082A1/fr
Priority to US16/564,061 priority patent/US20200003340A1/en

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00—Hoses, i.e. flexible pipes
    • F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/081—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
    • F16L11/083—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire three or more layers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00—Hoses, i.e. flexible pipes
    • F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/081—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B32B1/08—Tubular products
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/02—Layer formed of wires, e.g. mesh
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    • B32B15/00—Layered products comprising a layer of metal
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    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
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Definitions

  • the present invention relates to a high pressure hose, and more particularly to a high pressure hose excellent in impact durability.
  • a flexible high pressure hose used for a power steering hose of a construction machine, a machine tool, an automobile, or a measuring instrument is provided with an inner rubber layer and a plurality of reinforcing layers on its outer periphery.
  • fibers such as steel filament, nylon, and polyester are usually used.
  • Winding is also performed so that left-handed winding (hereinafter also referred to as “S-winding”) is alternated.
  • the winding direction of the steel filament as the reinforcing material is arranged so that the winding direction of the inner and outer reinforcing materials is symmetrical with the intermediate layer as a boundary. It is proposed to set up.
  • the interlaminar shear strain inside the high-pressure hose when the high-pressure hose is subjected to bending deformation is offset, the strain of the entire layer is reduced, and durability against repeated bending deformation can be improved.
  • the steel cord made by twisting thin steel filaments is more flexible when compared with the same cross-sectional area.
  • the strength per cross-sectional area becomes harder to obtain with a steel filament of 0.4 mm or more, the strength is easier to obtain by twisting steel filaments with a diameter of 0.4 mm or less, and the weight can be reduced. Therefore, when a product such as a tire that requires flexible and high strength performance is reinforced with steel, a steel cord in which thin steel filaments are twisted is used.
  • an object of the present invention is to provide a high-pressure hose excellent in impact durability while using a steel cord in which steel filaments are twisted together as a reinforcing material.
  • the present inventors obtained the following knowledge as a result of intensive studies to solve the above problems. That is, as a result of detailed observation of the fracture form of the high-pressure hose, the surface of the steel filament constituting the steel cord as the reinforcing material is dotted with dents that appear to be in contact with the steel filament of the other reinforcing layer. It was found that the steel filament was broken starting from the vicinity of the dent. Based on this knowledge, the present inventors have further intensively studied. As a result, the present inventors have found that the above problem can be solved by satisfying a predetermined relationship between the crossing angles of the steel filaments in the reinforcing layer, and the present invention is completed. It came to.
  • the high-pressure hose of the present invention is a high-pressure hose having a structure in which a steel cord formed by twisting a plurality of steel filaments is laminated in a plurality of layers of steel cord reinforcement layers wound in a spiral shape.
  • the winding direction of the steel cord of the steel cord reinforcing layer of the N (N ⁇ 1) layer is different from the winding direction of the steel cord of the steel cord reinforcing layer of the (N + 1) layer,
  • An outermost steel filament on the outer side in the hose radial direction of the steel cord in the N-th steel cord reinforcing layer, and an outermost layer steel filament on the inner side in the hose radial direction of the steel cord in the (N + 1) th steel cord reinforcing layer, Is the intersection angle ⁇ N ⁇ (N + 1)
  • the intersecting angle ⁇ 1-2 between the first steel cord reinforcing layer and the second steel cord reinforcing layer is expressed by the following formula (1): ⁇ 1-2 ⁇ 76 ° (1) It is characterized by satisfying the relationship represented by
  • the gap between the steel cord in the steel cord reinforcement layer of the L layer and the steel cord in the steel cord reinforcement layer of the (L + 1) layer that is ° is G1
  • the gap between the steel cord in the steel cord reinforcing layer of the P layer and the steel cord in the steel cord reinforcing layer of the (P + 1) layer is G2, the following formula (3), G1> G2 ⁇ 1.5 (3) It is preferable to satisfy the relationship represented by these.
  • the crossing angle ⁇ 1-2 is expressed by the following formula (4), ⁇ 1-2 ⁇ 64 ° (4) It is preferable to satisfy the relationship represented by these.
  • the twist angle of the steel filament with respect to the central axis of the steel cord is preferably 2.6 ° to 15 °.
  • the steel cord reinforcing layer 11 and the intermediate rubber layer 12 are counted from the inner side in the hose radial direction.
  • the outermost layer steel filament is, for example, when the steel cord is a single-stranded steel cord having a (1 ⁇ n) structure, and each steel filament constituting the steel cord is the outermost layer.
  • the steel filament of the outermost layer sheath is the outermost layer.
  • N, L, M, P representing the number of reinforcing layers, and n representing a steel cord twist structure are arbitrary integers.
  • a high-pressure hose excellent in impact durability can be provided while using a steel cord in which steel filaments are twisted together as a reinforcing material.
  • FIG. 1 is a cross-sectional perspective view of a high-pressure hose according to a preferred embodiment of the present invention.
  • the high-pressure hose 10 of the present invention is formed by laminating a plurality of steel cord reinforcing layers (hereinafter also simply referred to as “reinforcing layers”) 11 in which a steel cord formed by twisting a plurality of steel filaments is wound in a spiral shape.
  • This is a high pressure hose having the following structure.
  • the steel cord reinforcing layer 11 may be laminated via the intermediate rubber layer 12, but only the steel cord reinforcing layer 11 may be laminated continuously. .
  • a reinforcing layer using a cord other than a steel cord such as an organic fiber cord may be provided.
  • the illustrated high-pressure hose has a tubular inner rubber layer 13 as the innermost layer and a tubular outer rubber layer 14 as the outermost layer, and four layers are formed between the inner rubber layer 13 and the outer rubber layer 14.
  • the steel cord reinforcing layers 11 and the three intermediate rubber layers 12 may be alternately arranged.
  • the winding direction of the steel cord of the Nth reinforcing layer 11 and the winding direction of the steel cord of the (N + 1) th reinforcing layer 11 are different from each other.
  • the first layer from the inside is composed of four layers, S winding, second layer Z winding, third layer S winding, and fourth layer Z winding, but the first layer is Z winding. It may be composed of four layers: winding, S winding for the second layer, Z winding for the third layer, and S winding for the fourth layer.
  • the number of reinforcing layers 11 is not particularly limited, and may be five or more, and can be appropriately changed depending on the purpose of use. Preferably it is 10 layers or less, More preferably, it is 8 layers or less.
  • FIG. 2 is an explanatory diagram showing an example of the relationship between the winding direction and the twist direction of the N-layer steel cord and the (N + 1) -th steel cord
  • FIG. Explanatory drawing which shows the other example of the relationship of the winding direction and the twist direction with the steel cord of the (N + 1) layer is shown.
  • the steel cord 20a is Z-wound and S-twisted
  • the steel cord 20b is S-wound and S-twisted
  • the steel cord 120a is Z-wound and Z-twisted
  • the steel cord 120b is S winding and Z twisting.
  • arrows A, A ', B, and B' in the drawing indicate the twisting direction of the steel filament that constitutes each steel cord.
  • the steel filaments 20a and 120a are in contact with each other in the hose radial direction outside and the (N + 1) th layer steel cords 20b and 120b are inside the hose radial direction. Therefore, in FIGS. 2 and 3, for the steel cords 20b and 120b in the (N + 1) th layer, the twist direction of the steel filament on the inner side in the hose radial direction is indicated by a broken line.
  • the steel cords are brought into contact with each other when the crossing angle ⁇ N ⁇ (N + 1) of the steel filaments constituting the steel cord approaches 90 °, that is, when the steel cords approach each other as shown in FIG. Since stress concentrates in a narrow area (point contact), fatigue durability deteriorates. Conversely, when the crossing angle ⁇ N ⁇ (N + 1) approaches 0 °, that is, as shown in FIG. 3, when the steel filaments approach each other in parallel, stress is dispersed (line contact) and fatigue durability is improved. .
  • the steel filament outside the hose radial direction of the first steel cord and the hose radial direction of the second steel cord can be improved by reducing the intersection angle ⁇ 1-2 with the inner steel filament.
  • the winding direction of the steel cord of the reinforcing layer 11 of the high-pressure hose 10 is Z winding on the first layer, S winding on the second layer, Z winding on the third layer, and S winding on the fourth layer.
  • the wrapping angle of the steel cord is 54.7 ° with respect to the hose shaft in all layers, all steel cords are S-twisted, and the twist angle of all steel filaments with respect to the cord shaft is 6.9 °.
  • the crossing angle ⁇ 2-3 of the second and third steel filaments is 56.8 °
  • the crossing angle ⁇ 3-4 of the third and fourth steel filaments is 84. 4 °.
  • Such a high-pressure hose in which the intersecting angle ⁇ 1-2 between the reinforcing layer 11a and the reinforcing layer 11b is nearly vertical is not preferable in terms of impact durability.
  • the angle formed by the outermost steel filament is the crossing angle ⁇ N ⁇ (N + 1)
  • the crossing angle ⁇ 1-2 between the first reinforcing layer 11a and the second reinforcing layer 11b is expressed by the following equation: (1), ⁇ 1-2 ⁇ 76 ° (1) It shall be as follows.
  • the lower limit of ⁇ 1-2 is preferably 30 ° or more.
  • the high-pressure hose 10 of the present invention not only the relationship between the first reinforcing layer 11a and the second reinforcing layer 11b but also the second and subsequent M-th reinforcing layers 11 and (M + 1) -th layers.
  • the relationship with the reinforcing layer 11 is also preferably the same relationship. That is, it is preferable to reduce the crossing angle ⁇ between the steel filaments of the entire high-pressure hose. By adopting such a structure, the fatigue durability of the high-pressure hose 10 can be further improved.
  • the outermost steel filament in the hose radial direction of the steel cord in the M (M ⁇ 2) -th steel cord reinforcement layer 11 and the (M + 1) -th steel cord reinforcement layer The crossing angle ⁇ M ⁇ (M + 1) formed by the outermost steel filament in the hose radial direction of the steel cord in FIG. ⁇ M ⁇ (M + 1) ⁇ 76 ° (2) It is preferable to satisfy the relationship represented by these. More preferably, ⁇ M- (M + 1) ⁇ 72 ° (5) Satisfies the relationship expressed by The lower limit of ⁇ M ⁇ (M + 1) is preferably 30 ° or more.
  • the high-pressure hose 10 of the present invention fatigue durability can be further improved by widening the distance between the steel cords between the reinforcing layers 11.
  • simply increasing the distance between the steel cords between the reinforcing layers 11 is not preferable because the diameter of the high-pressure hose 10 increases. Therefore, in the high-pressure hose 10 of the present invention, the outermost steel filament on the outer side in the hose radial direction of the steel cord between the second and subsequent L-th reinforcing layers, and the inner side in the hose radial direction of the (L + 1) -th steel cord.
  • the steel cord in the L (L ⁇ 2) layer steel cord reinforcement layer and the (L + 1) layer steel cord reinforcement satisfying ⁇ L ⁇ (L + 1) ⁇ 76 °.
  • the steel cord in the steel cord reinforcing layer of the P (P ⁇ 1, and L and P are different) steel cord is G1, ⁇ P ⁇ (P + 1) ⁇ 72 °,
  • G1 is preferably 0.1 to 1.0 mm, more preferably 0.2 to 0.6 mm.
  • G2 is preferably 0.04 to 0.6 mm, and more preferably 0.1 to 0.4 mm.
  • positioned between the Nth reinforcement layer 11 and the (N + 1) th reinforcement layer 11 is mentioned. .
  • the twist angle of the steel filament with respect to the central axis of the steel cord is preferably 2.6 ° to 15.0 °.
  • the twist angle of the steel filament is less than 2.6 °, the twist pitch becomes long, and the steel cord is likely to be scattered during the production of the high-pressure hose, so that the workability of molding is deteriorated.
  • the twist angle exceeds 15.0 °, the strength of the resulting high pressure hose may not be sufficiently obtained.
  • it is 3.2 ° to 9 °, more preferably 3 ° to 8 °, and particularly preferably 3.5 ° to 7 °.
  • the intersecting angle ⁇ 1-2 between the first reinforcing layer 11a and the second reinforcing layer 11b satisfies a predetermined relationship
  • the structure and material are not particularly limited.
  • the structure of the steel cord used for the reinforcing layer 11 may be single twist or layer twist.
  • the steel filament constituting the steel cord can be a known one, but the wire diameter is preferably 0.12 to 0.40 mm.
  • the winding angle of the steel cord in the reinforcing layer 11 is preferably 50 to 60 °.
  • the wire diameter is less than 0.12 mm, the wire drawing productivity of the steel filament is deteriorated, and when it exceeds 0.40 mm, the cost per cross-sectional area is difficult to obtain, and the bending rigidity proportional to the fourth power of the diameter is increased.
  • a spiral, polygonal, corrugated or the like may be brazed on all or some of the steel filaments constituting the cord.
  • the polygonal brazing include a brazing described in International Publication No. 1995/016816.
  • the rubber used for the high-pressure hose 10 is not particularly limited, and the material of the inner rubber layer 13 can be appropriately selected based on the physical and chemical properties of the substance transported in the high-pressure hose 10.
  • EPM ethylene-propylene copolymer rubber
  • EPDM ethylene-propylene-diene terpolymer rubber
  • ACM acrylic rubber
  • AEM ethylene acrylate rubber
  • C chloroprene rubber
  • SBR styrene-butadiene copolymer rubber
  • NBR acrylonitrile-butadiene copolymer rubber
  • isobutylene-isoprene copolymer rubber butyl rubber, IIR), natural rubber (NR), isoprene
  • examples include rubber (IR), butadiene rubber (BR), urethane rubber, silicone rubber, fluorine rubber, ethylene-vinyl acetate copolymer (EVA), hydrogenated
  • acrylic rubber (ACM), ethylene acrylate rubber (AEM), chloroprene rubber (CR), chlorosulfonated polyethylene rubber, hydrin rubber, acrylonitrile-butadiene copolymer rubber (NBR), hydrogen NBR, silicone rubber, and fluorine rubber are preferable.
  • the rubber composition for the inner rubber layer 13 uses known rubber compounding chemicals and rubber fillers generally used in the rubber industry in consideration of material strength, durability, extrudability and the like. can do.
  • chemicals and fillers include inorganic fillers such as carbon black, silica, calcium carbonate, talc and clay; plasticizers, softeners; vulcanizing agents such as sulfur and peroxides; zinc oxide, stearin Vulcanization aids such as acids; vulcanization accelerators such as dibenzothiazyl disulfide, N-cyclohexyl-2-benzothiazyl-sulfenamide, N-oxydiethylene-benzothiazyl-sulfenamide; antioxidants, ozone degradation inhibitors And the like.
  • These compounding chemicals and fillers may be used alone or in combination of two or more.
  • the thickness of the inner rubber layer 13 varies depending on the material constituting the inner rubber layer 13, but is in the range of 1 to 10 mm, preferably in the range of 1 to 6 mm.
  • the inner diameter of the high-pressure hose is selected according to the purpose, but generally it is preferably in the range of 3 mm to 200 mm.
  • the outer rubber layer 14 can be made of, for example, a thermoplastic resin like the conventional high-pressure hose, and may be made of various rubbers similar to the inner rubber layer 13.
  • the steel cord constituting the reinforcing layer 11 can be protected to prevent the reinforcing layer 11 from being damaged, and the appearance is also preferable.
  • the general thickness of the outer rubber layer 14 is in the range of 1 mm to 20 mm.
  • the intermediate rubber layer 12 can be formed of various rubbers similar to the inner rubber layer 13.
  • the high-pressure hose of the present invention can be manufactured in accordance with a conventional method, and in particular, a high-pressure hose used for transporting various high-pressure fluids, and a high-pressure hose used for pumping hydraulic oil of a hydraulic pump to an operating part. Useful as.
  • Examples 1 to 8 and Comparative Examples 1 and 2 A steel filament having a wire diameter of 0.3 mm was twisted at a twist angle shown in Tables 1 and 2 below to produce a steel cord having a (1 ⁇ 3) structure.
  • a high-pressure hose having the structure shown in FIG. 1 was produced.
  • the winding direction of the steel cord was Z winding for the first layer, S winding for the second layer, Z winding for the third layer, S winding for the fourth layer, and the winding angle was 54.7 °.
  • an intermediate rubber layer was arranged so that the steel cord interval was as shown in the same table.
  • Tables 1 and 2 show that the high-pressure hose of the present invention has excellent impact durability.
  • High-pressure hose 11 Steel cord reinforcement layer (reinforcement layer) 12 Intermediate rubber layer 13 Inner rubber layer 14 Outer rubber layer 20, 120 Steel cord

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

L'invention concerne un tuyau haute pression pouvant utiliser un câble en acier en tant que matériau de renforcement et présentant également une excellente durabilité aux chocs. Le tuyau haute pression (10) présente une structure comportant une pluralité de couches stratifiées renforcées de câble en acier (11) comprenant un câble en acier enroulé en spirale, le câble en acier comprenant une pluralité de filaments en acier torsadés ensemble. La direction d'enroulement du câble en acier dans la Nème (N ≥ 1) couche renforcée de câble en acier diffère de la direction d'enroulement du câble en acier dans la (N + 1)ème couche renforcée de câble en acier. Un angle d'intersection θ1–2 satisfait la relation indiquée par la formule (1) (θ1–2 < 76° (1)), lorsque l'angle formé entre le filament en acier le plus à l'extérieur, sur l'extérieur dans la direction radiale du tuyau, du câble en acier dans la Nème couche renforcée de câble en acier (11), et le filament en acier le plus à l'extérieur, sur l'intérieur dans la direction radiale du tuyau, du câble en acier dans la (N + 1)ème couche renforcée de câble en acier (11), est l'angle d'intersection θN – (N + 1).
PCT/JP2018/008433 2017-03-10 2018-03-05 Tuyau haute pression WO2018164082A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201880017257.4A CN110402347A (zh) 2017-03-10 2018-03-05 高压软管
JP2019504584A JPWO2018164082A1 (ja) 2017-03-10 2018-03-05 高圧ホース
EP18764598.1A EP3594547A4 (fr) 2017-03-10 2018-03-05 Tuyau haute pression
US16/564,061 US20200003340A1 (en) 2017-03-10 2019-09-09 High pressure hose

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017-046760 2017-03-10
JP2017046760 2017-03-10

Related Child Applications (1)

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US16/564,061 Continuation US20200003340A1 (en) 2017-03-10 2019-09-09 High pressure hose

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WO2018164082A1 true WO2018164082A1 (fr) 2018-09-13

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EP (1) EP3594547A4 (fr)
JP (1) JPWO2018164082A1 (fr)
CN (1) CN110402347A (fr)
WO (1) WO2018164082A1 (fr)

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CN109595407A (zh) * 2018-12-29 2019-04-09 河南亿博科技股份有限公司 一种基于等应变原则的钢丝缠绕液压胶管及其制造方法
JP7542328B2 (ja) 2020-04-06 2024-08-30 株式会社ブリヂストン ホース
WO2025187180A1 (fr) * 2024-03-08 2025-09-12 株式会社ブリヂストン Tuyau
WO2025187178A1 (fr) * 2024-03-08 2025-09-12 株式会社ブリヂストン Tuyau

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JPH11315969A (ja) 1998-05-06 1999-11-16 Yokohama Rubber Co Ltd:The ホース
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CN109595407A (zh) * 2018-12-29 2019-04-09 河南亿博科技股份有限公司 一种基于等应变原则的钢丝缠绕液压胶管及其制造方法
CN109595407B (zh) * 2018-12-29 2024-05-28 河南亿博科技股份有限公司 一种基于等应变原则的钢丝缠绕液压胶管及其制造方法
JP7542328B2 (ja) 2020-04-06 2024-08-30 株式会社ブリヂストン ホース
WO2025187180A1 (fr) * 2024-03-08 2025-09-12 株式会社ブリヂストン Tuyau
WO2025187178A1 (fr) * 2024-03-08 2025-09-12 株式会社ブリヂストン Tuyau

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EP3594547A1 (fr) 2020-01-15
EP3594547A4 (fr) 2020-12-23
US20200003340A1 (en) 2020-01-02
JPWO2018164082A1 (ja) 2020-01-09
CN110402347A (zh) 2019-11-01

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