WO2018170998A1 - Deformation measurement device - Google Patents
Deformation measurement device Download PDFInfo
- Publication number
- WO2018170998A1 WO2018170998A1 PCT/CN2017/081800 CN2017081800W WO2018170998A1 WO 2018170998 A1 WO2018170998 A1 WO 2018170998A1 CN 2017081800 W CN2017081800 W CN 2017081800W WO 2018170998 A1 WO2018170998 A1 WO 2018170998A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- deformation measuring
- substrate
- deformation
- measuring apparatus
- sensitive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G3/00—Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances
- G01G3/12—Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing
- G01G3/14—Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing measuring variations of electrical resistance
Definitions
- the present invention relates to the field of stress measurement, and in particular to a deformation measuring device.
- the deformation measuring device generally includes a strain gauge unit which is a deformation measuring element, and the deformation measuring element is usually fixed on an elastic body to be tested and deformed, and after the deformation measuring element is placed on the surface of the elastic body, the deformation of the elastic body can be tested.
- the deformation measuring element converts the measured deformation of the elastomer into a signal output of a test signal such as mechanical, electrical, magnetic or optical.
- the deformation determining element includes a sensitive gate that converts the deformation into a signal and an electrically insulating substrate, and the sensitive gate is usually a resistive sheet.
- the elastomer is usually a conductive metal (aluminum, alloy steel, stainless steel), and there must be an electrically insulating substrate between the deformed resistive sheet, and the substrate is usually organic and flexible. .
- the resistance sheet and the substrate are collectively referred to as a strain gauge or a strain gauge, and the strain gauge is composed of one or more strain gauge units, that is, deformation measuring elements.
- the deformation strain gauge is fixed to the surface of the elastic body, the deformation of the elastic body can be tested.
- the deformation strain gauge is bonded to the elastomer using an adhesive, so that the load to be weighed is placed on the elastic body to deform the elastic body, and the deformation is performed by the strain gauge. Measurement, according to the measurement results, the weight of the load can be converted to achieve weighing.
- the scale body needs to adopt a load-bearing structure such as a load-bearing frame and a weighing platform in addition to the load cell, and the elastic body in the load-bearing structure and the load cell is a different component.
- a powerful delivery mechanism is used.
- the deformation measuring device includes a deformation measuring element composed of a sensitive grid and a substrate, and the deformation measuring element can be tested for deformation of the elastic body after being fixed on the elastic body; and the deformation measuring element and the elastic body can be combined to form a scale.
- the weight sensor; the load cell combined with the load-bearing structure can form a scale that can be used directly in daily life.
- the material of the sensitive grid also changes after the elastic body is deformed.
- the sensitive gate is converted into a corresponding test signal such as mechanical, electrical, magnetic or optical signal according to the deformation of the material itself.
- the principle of the sensitive grid test deformation is based on Hooke's law, and has been widely used as the center of weight. In the range of elastic deformation, the ratio of solid deformation to external force is linear. This principle has been widely recognized and applied to many practical fields such as springs.
- Deformation strain gauges for deformation detection and measurement are available in a variety of ways, all based on Hooke's law, which translates the changes produced by deformation into mechanical, electrical, magnetic or optical changes. The detector is applied.
- Hooke's law is only established within a limited stress range, and most of the materials used for elastomers undergo plastic deformation under high stress, which is separated from Hooke's law and exhibits a nonlinear response.
- the material of the conventional strain gauge substrate is plastic, it will follow the plastic deformation of the elastic body, so that the deformation strain gauge loses linearity, and the so-called history effect causes an error. At the same time, exceeding the elastic limit results in loss of resilience, which reduces repeatability. If you continue to withstand stress, it will eventually lead to damage.
- brittle materials show little characteristic of plastic deformation. Therefore, after loading the load according to Hooke's law, the brittle material will undergo deformation proportional to the stress, and the material will be able to withstand the maximum stress and then cause brittle failure. This indicates that when glass or ceramic is used as the elastomer or substrate for detecting deformation, it will always have excellent stress-deformation linearity and repeatability before brittle failure is achieved.
- Glass and ceramics have long been too small (generally less than 10-3) because of their elastic deformation limit. Therefore, the prior art believes that glass and ceramics are not suitable for general deformation measurement such as weighing.
- the resistance strain gauge detection method is a method for converting a deformation signal by using a metal resistor as a sensitive gate. It is a well-known method for converting a deformation into an electrical signal, and detecting deformation by detecting a change in resistance caused by a volume change of a metal resistor.
- a typical example of this method is as follows Bottom: A metal resistance wire or a metal resistor sheet processed into a line shape is fixed on an electrically insulating organic substrate such as an epoxy resin or a polyimide resin to form a strain gauge, and it is bonded with an adhesive. Detecting the deformed elastomer.
- Such strain gauges are relatively inexpensive and are widely used in load cells.
- the technical problem to be solved by the present invention is to provide a deformation measuring device capable of eliminating the influence of plastic deformation, having high precision, high repeatability and high reliability, and also reducing manual, simplification and reduction of the scale body structure.
- the deformation measuring device includes one or more deformation measuring elements, and the deformation measuring element includes:
- the substrate consists of an elastomeric material having the properties of a brittle material.
- the substrate has brittle material properties to eliminate errors caused by plastic deformation. Brittle materials show almost no plastic deformation characteristics, so they are also called materials without substantial plastic deformation.
- a further improvement is that the material of the sensitive grid has a higher elastic limit than the material of the substrate.
- a further improvement is that the substrate has a three-dimensional structure, and the sensitive grid is disposed on one or more sides of the three sides of the substrate.
- the deformation determining device further comprises a metal elastic body, the deformation measuring element is fixed on the metal elastic body, and the elastic limit of the material of the substrate is smaller than the elastic limit of the metal elastic body, the base The material is bonded to a surface of the metal elastomer, the substrate being located between the metal elastomer and the sensitive grid.
- a further improvement is that the deformation determining device further comprises an elastomer, the elastomer and the substrate being the same component.
- the deformation measuring device and the load-bearing structure constitute a scale
- the load-bearing structure, the elastic body and the substrate are the same member.
- a further improvement is that the load-bearing structure, the second elastomer and the substrate are flat plate structures for loading external loads.
- a further improvement is that the deformation determining element is a film deformation measuring element, and the material of the sensitive gate is a film structure and is formed on the surface of the substrate by a thin film process.
- a further improvement is that the material of the substrate is glass.
- a further improvement is that the thickness of the glass of the substrate is 0.1 mm or more.
- a further improvement is that the material of the substrate is ceramic.
- a further improvement is that the ceramic of the substrate has a thickness of 0.01 mm or more.
- a further improvement is that the material of the sensitive gate is a metal resistor film.
- the thickness of the metal resistor film of the sensitive gate is 10 nm or more and 5 ⁇ m or less.
- the deformation measuring device comprises the plurality of overlapping deformation determinations
- the components, each of the deformation measuring elements, constitute a multi-axis test structure.
- the deformation measuring device includes a plurality of the deformation measuring elements arranged in the same plane, and each of the deformation measuring elements constitutes a multi-axis test structure.
- the deformation measuring element further comprises a compensating element composed of a material having a characteristic compensation function provided on the surface of the substrate.
- a further improvement is that the thin film process corresponding to the film structure of the material of the sensitive gate includes a physical film forming process and a chemical film forming process.
- a further improvement is that the physical film forming process includes MBE or sputtering; the chemical film forming process includes electroplating and CVD.
- a further improvement is that a buffer layer is interposed between the substrate and the sensitive gate for enhancing the bonding strength of the substrate and the sensitive grid.
- a further improvement is that the material of the sensitive gate is a semiconductor film.
- the invention has specially designed the deformation measuring component to directly fix the sensitive grid to the substrate composed of the elastomer material having the brittle material property, thereby eliminating the need in the prior art to fix the sensitive grid on the flexible material.
- the plastic deformation error caused by the flexible material on the substrate is composed, so that the present invention can eliminate the influence of plastic deformation, thereby making the deformation measuring element have the advantages of high precision, high repeatability, and high reliability.
- the material of the substrate of the deformation measuring element of the present invention as an elastic body, integration of the elastic body and the deformation measuring element can be realized, and the deformation measuring element in the load cell of the prior art needs to be manually attached to the elasticity.
- the physical defects can not only save the time and cost of labor, but also realize the miniaturization of the deformation measuring component and the load cell, and also eliminate the reliability caused by the glue in the bonding process. This further improves reliability.
- the invention can also conveniently use the substrate of the deformation measuring element as an elastic body, and design it as a load-bearing structure capable of directly supporting the load, that is, a substrate capable of realizing the load-bearing structure and the elastic body and the deformation measuring element.
- a load-bearing structure capable of directly supporting the load
- the load-bearing body structure does not need to provide a force transmission structure between the load-bearing body structure and the elastic body, and the structure is simple, the cost is low, and the test accuracy and reliability can be further improved.
- the sensitive gate of the present invention can be directly formed on the surface of the substrate through a thin film process, which not only achieves a firm bond between the sensitive gate and the substrate, but also the thickness of the sensitive gate film is very thin relative to the substrate, and the substrate is The elastic deformation has almost no effect; and after the sensitive gate film is firmly bonded to the substrate, the volume change of the sensitive gate film is suppressed by the substrate, and in this state, the sensitive gate film hardly has plastic deformation, thereby having a high Repeatability.
- the present invention abandons the prejudice that the prior art considers that glass and ceramics are not suitable for general-purpose deformation measurement such as weighing, and utilizes recent technological advancements, such as advances in glass manufacturing technology, and the elastic deformation limit of new tempered glass has The characteristics of the large-scale improvement have been achieved by applying brittle materials such as glass and ceramics to the deformation measurement, thereby achieving the technical effects of applying the above-described brittle material to the deformation measurement.
- FIG. 1 is a schematic view of a deformation measuring device according to an embodiment of the present invention having a single deformation measuring element
- FIG. 2 is a schematic view of a multi-axis device having a plurality of deformation measuring elements of a deformation measuring device according to an embodiment of the present invention
- Fig. 3 is a graph showing a characteristic curve of a uniaxial deformation measuring element of a deformation measuring apparatus according to an embodiment of the present invention.
- FIG. 1 it is a schematic diagram of a deformation measuring device according to an embodiment of the present invention having a single deformation measuring component; the deformation measuring device of the embodiment of the present invention includes one or more deformation measuring components, and FIG. 1 shows one of the deformation measuring components.
- the deformation determining component includes:
- the substrate 1 is composed of an elastomer material having brittle material properties.
- a sensitive grid 2 fixedly bonded to the surface of the substrate 1 and forming an integrated structure, the sensitivity The grid 2 outputs the detected value proportionally according to the deformation, and the integrated structure of the substrate 1 and the sensitive grid 2 and the substrate 1 have brittle material properties to eliminate errors caused by plastic deformation.
- the material of the sensitive grid 2 has a higher elastic limit than the material of the substrate 1.
- the substrate 1 has a three-dimensional structure, and the sensitive gate 2 is disposed on one or more sides of the three sides of the substrate 1 . In FIG. 1, only the sensitive gate 2 is disposed on one surface of the substrate 1. In other embodiments, the sensitive gate 2 can be disposed on either side of the three sides of the substrate 1. On the multiple sides, the sensitive gate 2 is all disposed on the three sides of the solid surface of the substrate 1.
- the deformation measuring element is a film deformation measuring element
- the material of the sensitive gate 2 is a film structure and is formed on the surface of the substrate 1 by a thin film process.
- the material of the sensitive gate 2 is a metal resistor film; the thickness of the metal resistor film of the sensitive gate 2 is 10 nm or more and 5 ⁇ m or less. In other embodiments, the material of the sensitive gate 2 is a semiconductor film.
- the thin film process corresponding to the film structure of the material of the sensitive gate 2 includes a physical film forming process such as MBE or sputtering and chemical film forming processes such as electroplating and CVD.
- a buffer layer 3 is interposed between the substrate 1 and the sensitive gate 2 for enhancing the bonding strength between the substrate 1 and the sensitive gate 2.
- a protective layer 4 is formed on the surface of the sensitive gate 2.
- the sensitive grid 2 is also formed with an output connected to the wiring 5, through which the detected deformation signal is output.
- L1 represents the length of the substrate 1
- W1 represents the width of the substrate 1.
- the deformation measuring device further includes an elastic body 6 to which the deformation measuring member is fixed.
- the elastomer 6 and the substrate 1 may be the same component.
- the deformation measuring device and the load-bearing structure constitute a scale.
- the load-bearing structure, the elastic body 6, and the substrate 1 may be the same member.
- the load-bearing structure is a flat structure for loading an external load.
- the elastic body 6 in FIG. 1 may also be a metal elastic body, and the deformation measuring element is disposed on the metal elastic body, and the elastic limit of the material of the base material 1 is smaller than the metal elastic body.
- the elastic limit is that the substrate 1 is bonded to the surface of the metal elastomer, and the substrate 1 is located between the metal elastic body and the sensitive gate 2.
- the material of the substrate 1 is glass; the thickness of the glass of the substrate 1 is 0.1 mm or more.
- the glass of the material of the substrate 1 may be selected from ion exchange chemically strengthened glass, and the ion exchange chemically strengthened glass serves as both the substrate 1 and the elastomer 6.
- the chemically strengthened soda lime glass used for the glass of the material of the substrate 1 can be bent to about 200 MPa by chemical strengthening. If the damage limit is expressed by deformation, it can reach about 0.3%, which is about 3 times that of ordinary soda lime glass.
- ion exchange chemically strengthened glass there are many varieties of ion exchange chemically strengthened glass that can be used in the embodiments of the present invention, and are not necessarily limited to soda lime glass.
- a K-substituted aluminosilicate-based ion exchange chemical glass and a Li-substituted ion exchange chemically strengthened glass can be used.
- the K-substituted aluminosilicate glass has a large bending strength of 800 MPa or more.
- the longitudinal elastic modulus is almost equal to that of soda lime glass, the maximum allowable deformation amount is about 1%. This value is 10 times that of the unreinforced soda lime glass.
- the relationship between the depth of the glass ion exchange layer and the bending strength has been grasped, and the depth of the ion exchange layer can be appropriately selected to suit different uses.
- the material of the substrate 1 may be ceramic; the thickness of the ceramic of the substrate 1 is 0.01 mm or more.
- the ceramic of the material of the substrate 1 may be zirconia which is known as a high-strength ceramic material, and has a large longitudinal modulus and a bending strength of about 1000 MPa.
- the buffer layer 3 is inserted to increase the bonding strength of the substrate 1 of the chemically strengthened glass and the metal resistor film sensor material, that is, the sensitive gate 2, and the buffer layer 3 may also be used for the substrate if necessary.
- the precipitation of an alkali metal or the like in 1 has an inhibitory action.
- Silicon dioxide and silicon nitride The insulator is preferably used, but the buffer layer 3 may be formed as a conductor as needed.
- the substrate 1 of the chemically strengthened glass and the metal resistor film 2 have sufficient bonding strength, and it is not necessary to consider the influence of the alkali metal, so the buffer layer 3 can be omitted.
- the metal resistor film of the sensitive gate 2 can use a single metal having a sufficient volume resistivity, or an alloy such as nickel chrome or constantan, and can be widely used according to the characteristics of the required strain gauge element. select.
- the thickness thereof is extremely thin with respect to the substrate 1, and has little influence on the elastic deformation of the substrate 1.
- the metal resistor film which is one of the sensitive gates 2 is firmly bonded to the glass of the substrate 1, the volume change of the metal resistor film is suppressed by the substrate 1. In this state, the metal resistor film hardly plastically deforms, making high repeatability possible.
- the wiring 5 is a connecting portion of the metal resistor film, and is a terminal portion which is electrically connected to an external measuring device such as a bridge circuit, and the connecting portion should be made of a suitable material depending on the connection condition.
- the metal resistor film of the sensitive gate 2 is formed on the substrate 1 by a physical film forming method such as MBE or sputtering, or a chemical film forming method such as electroplating or CVD, and combining the respective materials.
- a physical film forming method such as MBE or sputtering
- a chemical film forming method such as electroplating or CVD
- the specific method is not limited as long as the metal resistor film of the sensitive gate 2 is uniformly and firmly formed in the range used.
- the thickness thereof may be 0.1 mm or more, and there is no other particular requirement.
- the thickness of the metal resistor film of the sensitive gate 2 may be a thickness that is uniform and does not cause damage due to accumulation of stress in the film during deposition.
- the thickness of the metal resistor film of the sensitive gate 2 varies depending on the material and the film formation method, and a thickness of 10 nm or more and 5 ⁇ m or less is preferably used.
- the shape of the top surface of the sensitive grid 2 composed of a metal resistor body, that is, a metal resistor film may be an angular comb shape or other shape.
- the portion marked with the length L1 and the width W1 in Fig. 1 is a plan view, and the bottom portion of the top view is a cross-sectional view.
- the patterning of the metal resistor can be performed by a general electrode pattern forming technique such as a metal stencil method, a photo-etching method, or an etching method, and can be selected according to the size of the formed element.
- the deformation measuring device may include a plurality of the deformation measuring elements arranged in the same plane.
- the other deformation measuring elements may be set in the deformation measurement shown in FIG. 1 .
- Each of the deformation measuring elements constitutes a multi-axis test structure. The position and direction of each of the deformation measuring elements are different; the structure of each of the deformation measuring elements may be identical; of course, according to the sensitivity of the strain gauge element and the configuration of the connecting electrodes, the deformation measuring elements may be The graphics are changed accordingly.
- FIG. 2 it is a schematic diagram of a multi-axis device having a plurality of deformation measuring elements according to an embodiment of the present invention
- the deformation measuring device includes a plurality of overlapping deformation measuring elements, as shown in FIG.
- each of the deformation measuring elements constitutes a multi-axis test structure
- the structure shown in Fig. 2 has a three-axis, three-layer stacked-layer strain gauge element which is a cross-axis, that is, a deformation measuring element.
- An insulating film which does not undergo plastic deformation such as SiO2 is interposed between the deformation measuring elements of each layer, and after the formation of the deformation measuring element 101a at the bottom layer, plastic deformation is not caused by SiO2 or the like on the deformation measuring element 101a.
- the insulating film can be easily formed into the deformation measuring element at an arbitrary crossing angle, as shown in the deformation measuring element 101b shown in FIG. In this way, a plurality of strain gauge elements can be multi-layered to form a multi-axis strain gauge element, and the strain in the corresponding direction can be detected to manufacture a multi-component force sensor.
- the deformation measuring component further includes a compensating component composed of a material having a characteristic compensation function disposed on a surface of the substrate 1, for example, a temperature can be formed in the vicinity of the deformable strain gauge component.
- a temperature measuring element composed of a compensation film.
- FIG. 3 it is a uniaxial deformation measuring component of the deformation measuring device of the embodiment of the present invention.
- the characteristic curve test chart ; the horizontal axis represents the load, that is, the stress, and the vertical axis represents the output voltage, that is, the voltage formed by the change of the resistance value, the point corresponding to the mark 201 represents each test value obtained by gradually increasing the load, and the point corresponding to the mark 202 indicates that the load is gradually decreased.
- the points corresponding to the marks 201 and 202 are substantially coincident, and the fitted lines of the two are basically the same, and the fitted lines of the two are the same line 203 in FIG. 3; it can be seen that
- the deformation measuring device exhibits an excellent linearity index from the start of no-load to the near-destructive stress.
- the history related to the increase and decrease of the load is basically unchanged.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Measurement Of Force In General (AREA)
Abstract
Description
本发明涉及应力测定领域,特别涉及一种变形测定装置。The present invention relates to the field of stress measurement, and in particular to a deformation measuring device.
变形测定装置通常包括变形测定元件即变形应变计单元,变形测定元件通常固定在需要被测试变形的弹性体之上,将变形测定元件设置到弹性体的表面上后,能够测试弹性体的变形。变形测定元件将测得的弹性体的变形转换为测试信号如机械性、电气性、磁性或光学性的信号输出。The deformation measuring device generally includes a strain gauge unit which is a deformation measuring element, and the deformation measuring element is usually fixed on an elastic body to be tested and deformed, and after the deformation measuring element is placed on the surface of the elastic body, the deformation of the elastic body can be tested. The deformation measuring element converts the measured deformation of the elastomer into a signal output of a test signal such as mechanical, electrical, magnetic or optical.
变形测定元件包括将变形转化为信号的敏感栅以及电气绝缘的基材,敏感栅通常采用电阻薄片。现有技术中,弹性体通常为导电的金属(铝、合金钢、不锈钢),与检测变形的电阻薄片之间必须有电气绝缘的基材,而这种基材通常是有机材料、是柔性的。The deformation determining element includes a sensitive gate that converts the deformation into a signal and an electrically insulating substrate, and the sensitive gate is usually a resistive sheet. In the prior art, the elastomer is usually a conductive metal (aluminum, alloy steel, stainless steel), and there must be an electrically insulating substrate between the deformed resistive sheet, and the substrate is usually organic and flexible. .
将电阻薄片和基材做成一体称为应变计或称变形应变计,变形应变计由一个以上的变形应变计单元即变形测定元件组成。将变形应变计固定到弹性体的表面上后,能够测试弹性体的变形。在制造称重传感器时,将变形应变计与弹性体使用胶黏剂进行贴合,这样,将需要被称重的负载放置在弹性体上,使弹性体产生变形,该变形通过变形应变计进行测量,根据测量结果能够换算得到负载的重量,从而实现称重。The resistance sheet and the substrate are collectively referred to as a strain gauge or a strain gauge, and the strain gauge is composed of one or more strain gauge units, that is, deformation measuring elements. After the deformation strain gauge is fixed to the surface of the elastic body, the deformation of the elastic body can be tested. When manufacturing the load cell, the deformation strain gauge is bonded to the elastomer using an adhesive, so that the load to be weighed is placed on the elastic body to deform the elastic body, and the deformation is performed by the strain gauge. Measurement, according to the measurement results, the weight of the load can be converted to achieve weighing.
采用上述称重传感器做秤时,秤体除了称重传感器之外,还需要采用承重架、称重平台等承重结构体,承重结构体与称重传感器中的弹性体是不同的部件,其间需要有力的传递机构。When the above-mentioned weighing sensor is used as the scale, the scale body needs to adopt a load-bearing structure such as a load-bearing frame and a weighing platform in addition to the load cell, and the elastic body in the load-bearing structure and the load cell is a different component. A powerful delivery mechanism.
由上可知,变形测定装置包括了由敏感栅以及基材组成的变形测定元件,变形测定元件固定在弹性体上之后能够测试弹性体的变形;将变形测定元件和弹性体进行组合后能够形成称重传感器;而称重传感器结合承重结构体则能形成日常生活中可直接使用的秤。As can be seen from the above, the deformation measuring device includes a deformation measuring element composed of a sensitive grid and a substrate, and the deformation measuring element can be tested for deformation of the elastic body after being fixed on the elastic body; and the deformation measuring element and the elastic body can be combined to form a scale. The weight sensor; the load cell combined with the load-bearing structure can form a scale that can be used directly in daily life.
上述变形测定装置中,敏感栅的材料在弹性体发生变形后也会发生变 形,敏感栅根据其材料本身的变形转换为相应的能够输出的测试信号如机械性、电气性、磁性或光学性的信号。In the above deformation measuring device, the material of the sensitive grid also changes after the elastic body is deformed. The sensitive gate is converted into a corresponding test signal such as mechanical, electrical, magnetic or optical signal according to the deformation of the material itself.
敏感栅测试变形的原理是基于胡克定律,目前以秤重为中心得到了广泛的应用。在弹性变形范围内,固体的变形与外力的比例呈线性,这一原理已得到普遍公认,被应用于弹簧等许多实际领域。The principle of the sensitive grid test deformation is based on Hooke's law, and has been widely used as the center of weight. In the range of elastic deformation, the ratio of solid deformation to external force is linear. This principle has been widely recognized and applied to many practical fields such as springs.
应用于变形检测和测定的变形应变计有多种实现方式,所有这些都是以胡克定律为基础,将变形产生的变化转换为机械性、电气性、磁性或光学性变化,并以此作为检测器来加以应用。Deformation strain gauges for deformation detection and measurement are available in a variety of ways, all based on Hooke's law, which translates the changes produced by deformation into mechanical, electrical, magnetic or optical changes. The detector is applied.
但是,胡克定律只在有限的应力范围内成立,绝大多数用于弹性体的材料在高应力下会发生塑性变形,脱离胡克定律,显示出非线性响应。However, Hooke's law is only established within a limited stress range, and most of the materials used for elastomers undergo plastic deformation under high stress, which is separated from Hooke's law and exhibits a nonlinear response.
由于传统变形应变计基材的材料是塑性的,也会追随弹性体发生塑性变形,使得变形应变计失去线性,会发生所谓的履历效果引起误差。同时超出弹性极限导致复原力丧失,从而降低了重复性。若继续承受应力则最终导致破坏。Since the material of the conventional strain gauge substrate is plastic, it will follow the plastic deformation of the elastic body, so that the deformation strain gauge loses linearity, and the so-called history effect causes an error. At the same time, exceeding the elastic limit results in loss of resilience, which reduces repeatability. If you continue to withstand stress, it will eventually lead to damage.
另一方面,作为几乎没有塑性变形或事实上完全没有塑性变形的材料,为人熟知的有玻璃和陶瓷等。这些材料,即所谓的脆性材料几乎不显示塑性变形之特性。所以,根据胡克定律加载负载后,脆性材料会发生与应力成比例的变形,材料达到可承受最大应力以上后会引起脆性破坏。这表明以玻璃或陶瓷作为检测变形的弹性体或基材时,在达到脆性破坏之前,将始终具有优良的应力—变形的线性和重复性。On the other hand, as a material which has almost no plastic deformation or virtually no plastic deformation, glass, ceramics and the like are well known. These materials, so-called brittle materials, show little characteristic of plastic deformation. Therefore, after loading the load according to Hooke's law, the brittle material will undergo deformation proportional to the stress, and the material will be able to withstand the maximum stress and then cause brittle failure. This indicates that when glass or ceramic is used as the elastomer or substrate for detecting deformation, it will always have excellent stress-deformation linearity and repeatability before brittle failure is achieved.
玻璃和陶瓷长期以来由于其弹性变形极限过小(一般小于10-3),因此现有技术认为玻璃和陶瓷不适合应用于秤量等通用的变形测定。Glass and ceramics have long been too small (generally less than 10-3) because of their elastic deformation limit. Therefore, the prior art believes that glass and ceramics are not suitable for general deformation measurement such as weighing.
电阻应变计检测法即采用金属电阻作为敏感栅实现变形信号转换的方法是大家所熟知的将变形转换成电气信号的测定方法,通过检测由金属电阻体的体积变化导致的电阻变化来检测变形。该方法的典型实例如 下:将金属电阻线或被加工为线路状的金属电阻薄片固定于环氧树脂或聚酰亚胺树脂等电气绝缘的有机基材上构成变形应变计,将其用胶黏剂贴合在需要检测变形的弹性体上。这类变形应变计成本相对比较低廉,在称重传感器上得到了广泛的应用。The resistance strain gauge detection method is a method for converting a deformation signal by using a metal resistor as a sensitive gate. It is a well-known method for converting a deformation into an electrical signal, and detecting deformation by detecting a change in resistance caused by a volume change of a metal resistor. A typical example of this method is as follows Bottom: A metal resistance wire or a metal resistor sheet processed into a line shape is fixed on an electrically insulating organic substrate such as an epoxy resin or a polyimide resin to form a strain gauge, and it is bonded with an adhesive. Detecting the deformed elastomer. Such strain gauges are relatively inexpensive and are widely used in load cells.
但这种技术依然存在下述局限:However, this technology still has the following limitations:
1)、在采用金属电阻作为敏感栅的变形应变计中,由于敏感栅需要固定于环氧树脂或聚酰亚胺树脂等电气绝缘的有机基材上,而这些电气绝缘的基材是柔性的、没有弹性。当弹性体的负载过大,超过其屈服点,从而发生柔性变形时,基材会随之发生塑性变形。这时电阻薄片会依然工作,输出非线性的信号,造成误差。由于现有变形应变计中的柔性基材不可避免具有塑性变形特性,无法消除塑性变形带来的误差。1) In a strain gage using a metal resistor as a sensitive gate, since the sensitive gate needs to be fixed on an electrically insulating organic substrate such as an epoxy resin or a polyimide resin, these electrically insulating substrates are flexible. No flexibility. When the load of the elastomer is too large and exceeds its yield point, and the flexible deformation occurs, the substrate will be plastically deformed. At this time, the resistive sheet will still work, outputting a non-linear signal, causing an error. Since the flexible substrate in the existing strain gauge has inevitably has plastic deformation characteristics, the error caused by plastic deformation cannot be eliminated.
2)、将变形应变计做进一步的应用形成称重传感器时,由上面描述可知,需要变形应变计贴合到弹性体上,不仅耗费人工,而且由于人工作业的局限,应变计不能做得太小,从而也限制了称重传感器的小型化。2) When the deformation strain gauge is further applied to form the load cell, it can be seen from the above description that the deformation strain gauge needs to be attached to the elastic body, which is not only labor-intensive, but also due to limitations of manual work, the strain gauge cannot be made. Too small, thus limiting the miniaturization of the load cell.
3)、将称重传感器做进一步的应用形成秤时,还需要采用承重结构体,称重传感器和承重结构体之间无法一体化而且二者之间需要有力的传递机构,这对缩小体积、降低成本、提高可靠性和测量精度都是不利的。3) When the load cell is further applied to form the scale, the load-bearing structure is also required, and the load cell and the load-bearing structure cannot be integrated, and a strong transmission mechanism is required between the two, which reduces the volume, Reducing costs, improving reliability and measuring accuracy are all disadvantageous.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种变形测定装置,能消除塑性变形的影响,具有高精度、高重复性和高可靠性,还能减少人工、简化和缩小秤体结构。The technical problem to be solved by the present invention is to provide a deformation measuring device capable of eliminating the influence of plastic deformation, having high precision, high repeatability and high reliability, and also reducing manual, simplification and reduction of the scale body structure.
为解决上述技术问题,本发明提供的变形测定装置包括一个以上的变形测定元件,所述变形测定元件包括:In order to solve the above technical problems, the deformation measuring device provided by the present invention includes one or more deformation measuring elements, and the deformation measuring element includes:
基材,由具有脆性材料特性的弹性体材料组成。The substrate consists of an elastomeric material having the properties of a brittle material.
敏感栅,固定结合于所述基材表面并形成一体化结构,所述敏感栅根据变形按比例输出检测值,利用所述基材和所述敏感栅的一体化结构 以及所述基材具有脆性材料特性来消除塑性变形带来的误差。脆性材料几乎不显示塑性变形之特性,故也称没有实质性塑性变形的材料。a sensitive grid fixedly coupled to the surface of the substrate and forming an integrated structure, wherein the sensitive gate outputs a detected value proportionally according to the deformation, and the integrated structure of the substrate and the sensitive grid is utilized And the substrate has brittle material properties to eliminate errors caused by plastic deformation. Brittle materials show almost no plastic deformation characteristics, so they are also called materials without substantial plastic deformation.
进一步的改进是,所述敏感栅的材料比所述基材的材料具有更高的弹性极限。A further improvement is that the material of the sensitive grid has a higher elastic limit than the material of the substrate.
进一步的改进是,所述基材呈立体结构,所述敏感栅设置在所述基材的立体六面中的一面或多面。A further improvement is that the substrate has a three-dimensional structure, and the sensitive grid is disposed on one or more sides of the three sides of the substrate.
进一步的改进是,变形测定装置还包括金属弹性体,所述变形测定元件固定在所述金属弹性体上,所述基材的材料的弹性极限小于所述金属弹性体的弹性极限,所述基材和所述金属弹性体的表面结合,所述基材位于所述金属弹性体和所述敏感栅之间。A further improvement is that the deformation determining device further comprises a metal elastic body, the deformation measuring element is fixed on the metal elastic body, and the elastic limit of the material of the substrate is smaller than the elastic limit of the metal elastic body, the base The material is bonded to a surface of the metal elastomer, the substrate being located between the metal elastomer and the sensitive grid.
进一步的改进是,变形测定装置还包括弹性体,所述弹性体和所述基材是同一部件。A further improvement is that the deformation determining device further comprises an elastomer, the elastomer and the substrate being the same component.
进一步的改进是,所述变形测定装置和承重结构体构成秤,所述承重结构体、所述弹性体和所述基材是同一部件。In a further improvement, the deformation measuring device and the load-bearing structure constitute a scale, and the load-bearing structure, the elastic body and the substrate are the same member.
进一步的改进是,所述承重结构体、所述第二弹性体和所述基材为平板结构,用于加载外部载荷。A further improvement is that the load-bearing structure, the second elastomer and the substrate are flat plate structures for loading external loads.
进一步的改进是,所述变形测定元件为薄膜变形测定元件,所述敏感栅的材料为薄膜结构并通过薄膜工艺形成于所述基材的表面。A further improvement is that the deformation determining element is a film deformation measuring element, and the material of the sensitive gate is a film structure and is formed on the surface of the substrate by a thin film process.
进一步的改进是,所述基材的材料为玻璃。A further improvement is that the material of the substrate is glass.
进一步的改进是,所述基材的玻璃的厚度为0.1mm以上。A further improvement is that the thickness of the glass of the substrate is 0.1 mm or more.
进一步的改进是,所述基材的材料为陶瓷。A further improvement is that the material of the substrate is ceramic.
进一步的改进是,所述基材的陶瓷的厚度为0.01mm以上。A further improvement is that the ceramic of the substrate has a thickness of 0.01 mm or more.
进一步的改进是,所述敏感栅的材料为金属电阻体薄膜。A further improvement is that the material of the sensitive gate is a metal resistor film.
进一步的改进是,所述敏感栅的金属电阻体薄膜的厚度为10nm以上5μm以下。Further, the thickness of the metal resistor film of the sensitive gate is 10 nm or more and 5 μm or less.
进一步的改进是,所述变形测定装置包括多层重叠的所述变形测定 元件,各所述变形测定元件组成多轴测试结构。A further improvement is that the deformation measuring device comprises the plurality of overlapping deformation determinations The components, each of the deformation measuring elements, constitute a multi-axis test structure.
进一步的改进是,所述变形测定装置包括多个排列于同一平面内的所述变形测定元件,各所述变形测定元件组成多轴测试结构。A further improvement is that the deformation measuring device includes a plurality of the deformation measuring elements arranged in the same plane, and each of the deformation measuring elements constitutes a multi-axis test structure.
进一步的改进是,所述变形测定元件还包括由设置在所述基材表面的具备特性补偿功能的材料组成的补偿元件。A further improvement is that the deformation measuring element further comprises a compensating element composed of a material having a characteristic compensation function provided on the surface of the substrate.
进一步的改进是,所述敏感栅的材料的薄膜结构对应的薄膜工艺包括物理成膜工艺和化学成膜工艺。A further improvement is that the thin film process corresponding to the film structure of the material of the sensitive gate includes a physical film forming process and a chemical film forming process.
进一步的改进是,所述物理成膜工艺包括MBE或溅射;所述化学成膜工艺包括电镀和CVD。A further improvement is that the physical film forming process includes MBE or sputtering; the chemical film forming process includes electroplating and CVD.
进一步的改进是,在所述基材和所述敏感栅之间插入有缓冲层,用于增强所述基材和所述敏感栅的结合强度。A further improvement is that a buffer layer is interposed between the substrate and the sensitive gate for enhancing the bonding strength of the substrate and the sensitive grid.
进一步的改进是,所述敏感栅的材料为半导体薄膜。A further improvement is that the material of the sensitive gate is a semiconductor film.
本发明对变形测定元件做了特别设计,将敏感栅直接固定结合于由具有脆性材料特性的弹性体材料组成的基材上,这样就消除了现有技术中需要将敏感栅固定在由柔性材料组成的基材上时由柔性材料所带来的塑性变形误差,所以本发明能够消除塑性变形的影响,从而使变形测定元件具有高精度、高重复性和高可靠性的优点。The invention has specially designed the deformation measuring component to directly fix the sensitive grid to the substrate composed of the elastomer material having the brittle material property, thereby eliminating the need in the prior art to fix the sensitive grid on the flexible material. The plastic deformation error caused by the flexible material on the substrate is composed, so that the present invention can eliminate the influence of plastic deformation, thereby making the deformation measuring element have the advantages of high precision, high repeatability, and high reliability.
通过将本发明的变形测定元件的基材的材料直接作为弹性体,能实现弹性体和变形测定元件的一体化,消除了现有技术中称重传感器中的变形测定元件需要手工贴合到弹性体上的缺陷,不仅能节省人工所带来的时间和费用消耗,还能实现变形测定元件和称重传感器的小型化,还能消除贴合工艺中的胶水所带来的可靠性的问题,从而能进一步提高可靠性。By directly using the material of the substrate of the deformation measuring element of the present invention as an elastic body, integration of the elastic body and the deformation measuring element can be realized, and the deformation measuring element in the load cell of the prior art needs to be manually attached to the elasticity. The physical defects can not only save the time and cost of labor, but also realize the miniaturization of the deformation measuring component and the load cell, and also eliminate the reliability caused by the glue in the bonding process. This further improves reliability.
本发明还能很方便的将变形测定元件的基材作为弹性体,并将其设计成能够直接支撑负载的承重结构体,也即能实现承重结构体和弹性体以及变形测定元件的基材采用同一部件组成的一体化结构。不需要另外 再设置承重体结构也不需要在承重体结构和弹性体之间设置力的传递结构,不仅结构简单,成本低,而且能够进一步提高测试精度和可靠性。The invention can also conveniently use the substrate of the deformation measuring element as an elastic body, and design it as a load-bearing structure capable of directly supporting the load, that is, a substrate capable of realizing the load-bearing structure and the elastic body and the deformation measuring element. An integrated structure consisting of the same component. No need to add another Further, the load-bearing body structure does not need to provide a force transmission structure between the load-bearing body structure and the elastic body, and the structure is simple, the cost is low, and the test accuracy and reliability can be further improved.
结合基材结构,本发明的敏感栅能够通过薄膜工艺直接形成于基材表面,不仅能实现敏感栅和基材的牢固结合,而且敏感栅薄膜的厚度相对于基材非常之薄,对基板的弹性变形几乎没有影响;而且敏感栅薄膜牢固结合在基材上之后,敏感栅薄膜的体积变化受到基材的抑制,这种状态下,敏感栅薄膜几乎不会有塑性变形,从而具有较高的重复性。In combination with the substrate structure, the sensitive gate of the present invention can be directly formed on the surface of the substrate through a thin film process, which not only achieves a firm bond between the sensitive gate and the substrate, but also the thickness of the sensitive gate film is very thin relative to the substrate, and the substrate is The elastic deformation has almost no effect; and after the sensitive gate film is firmly bonded to the substrate, the volume change of the sensitive gate film is suppressed by the substrate, and in this state, the sensitive gate film hardly has plastic deformation, thereby having a high Repeatability.
另外,本发明摈弃了现有技术认为玻璃和陶瓷不适合应用于秤量等通用的变形测定的偏见,利用了近年来的工艺进步,如玻璃制造技术的进步,新型强化玻璃的弹性变形极限有了大幅度的提高的特点,实现了将玻璃和陶瓷等脆性材料应用于变形测定中,从而取得了上述将脆性材料应用于变形测定后所带来的技术效果。In addition, the present invention abandons the prejudice that the prior art considers that glass and ceramics are not suitable for general-purpose deformation measurement such as weighing, and utilizes recent technological advancements, such as advances in glass manufacturing technology, and the elastic deformation limit of new tempered glass has The characteristics of the large-scale improvement have been achieved by applying brittle materials such as glass and ceramics to the deformation measurement, thereby achieving the technical effects of applying the above-described brittle material to the deformation measurement.
下面结合附图和具体实施方式对本发明作进一步详细的说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
图1是本发明实施例变形测定装置的具有单个变形测定元件的示意图;1 is a schematic view of a deformation measuring device according to an embodiment of the present invention having a single deformation measuring element;
图2是本发明实施例变形测定装置的具有多个变形测定元件的多轴器件示意图;2 is a schematic view of a multi-axis device having a plurality of deformation measuring elements of a deformation measuring device according to an embodiment of the present invention;
图3是本发明实施例变形测定装置的单轴式变形测定元件特性曲线测试图。Fig. 3 is a graph showing a characteristic curve of a uniaxial deformation measuring element of a deformation measuring apparatus according to an embodiment of the present invention.
如图1所示,是本发明实施例变形测定装置的具有单个变形测定元件的示意图;本发明实施例变形测定装置包括一个以上的变形测定元件,图1中显示了一个所述变形测定元件,所述变形测定元件包括:As shown in FIG. 1 , it is a schematic diagram of a deformation measuring device according to an embodiment of the present invention having a single deformation measuring component; the deformation measuring device of the embodiment of the present invention includes one or more deformation measuring components, and FIG. 1 shows one of the deformation measuring components. The deformation determining component includes:
基材1,由具有脆性材料特性的弹性体材料组成。The
敏感栅2,固定结合于所述基材1表面并形成一体化结构,所述敏感
栅2根据变形按比例输出检测值,利用所述基材1和所述敏感栅2的一体化结构以及所述基材1具有脆性材料特性来消除塑性变形带来的误差。a
较佳为,所述敏感栅2的材料比所述基材1的材料具有更高的弹性极限。Preferably, the material of the
所述基材1呈立体结构,所述敏感栅2设置在所述基材1的立体六面中的一面或多面。图1中,仅显示所述敏感栅2设置在所述基材1的一个面上,在其它实施例中,所述敏感栅2能够设置在所述基材1的立体六面中的任意一面或多面上,包括在所述基材1的立体的六面上全部设置所述敏感栅2。The
本发明实施例中,所述变形测定元件为薄膜变形测定元件,所述敏感栅2的材料为薄膜结构并通过薄膜工艺形成于所述基材1的表面。较佳为,所述敏感栅2的材料为金属电阻体薄膜;所述敏感栅2的金属电阻体薄膜的厚度为10nm以上5μm以下。在其它实施例中,也能为:所述敏感栅2的材料为半导体薄膜。In the embodiment of the present invention, the deformation measuring element is a film deformation measuring element, and the material of the
所述敏感栅2的材料的薄膜结构对应的薄膜工艺包括物理成膜工艺如MBE或溅射和化学成膜工艺如电镀和CVD。The thin film process corresponding to the film structure of the material of the
较佳为,在所述基材1和所述敏感栅2之间插入有缓冲层3,用于增强所述基材1和所述敏感栅2的结合强度。在所述敏感栅2的表面形成有保护层4。所述敏感栅2还形成有和接线5连接的输出端,通过接线5将检测的变形信号输出。图1中,L1表示所述基材1的长度,W1表示所述基材1的宽度。Preferably, a
变形测定装置还包括弹性体6,所述变形测定元件固定在所述弹性体6上。所述弹性体6和所述基材1可以是同一部件。The deformation measuring device further includes an
变形测定装置和承重结构体构成秤。所述承重结构体、所述弹性体6和所述基材1可以是同一部件。较佳为,所述承重结构体为平板结构,用于加载外部载荷。
The deformation measuring device and the load-bearing structure constitute a scale. The load-bearing structure, the
在其它实施例中,图1中的弹性体6也可以是金属弹性体,所述变形测定元件设置在所述金属弹性体上,所述基材1的材料的弹性极限小于所述金属弹性体的弹性极限,所述基材1和所述金属弹性体的表面结合,所述基材1位于所述金属弹性体和所述敏感栅2之间。In other embodiments, the
本发明实施例中,所述基材1的材料为玻璃;所述基材1的玻璃的厚度为0.1mm以上。所述基材1的材料的玻璃可选择离子交换化学强化玻璃,离子交换化学强化玻璃同时作为所述基材1和所述弹性体6。下面根据玻璃的具体参数做进一步的详细说明如下:所述基材1的材料的玻璃采用的化学强化钠钙玻璃,通过化学强化,其弯曲强度可达到约200MPa左右。如果其破坏极限以变形来表示,可达0.3%左右,是普通钠钙玻璃的3倍左右。In the embodiment of the present invention, the material of the
本发明实施例中可以使用的离子交换化学强化玻璃的品种繁多,并不一定仅局限于钠钙玻璃。比如K置换型的铝硅酸盐类的离子交换化学玻璃以及Li置换型的离子交换化学强化玻璃等均可采用。There are many varieties of ion exchange chemically strengthened glass that can be used in the embodiments of the present invention, and are not necessarily limited to soda lime glass. For example, a K-substituted aluminosilicate-based ion exchange chemical glass and a Li-substituted ion exchange chemically strengthened glass can be used.
在这些离子交换化学强化玻璃中,尤其是K置换型铝硅酸盐类玻璃,弯曲强度较大,可达800MPa以上。但由于纵向弹性系数与钠钙玻璃几乎相等,所以最大允许变形量达1%左右。该数值是未经过强化的钠钙玻璃的10倍。这种玻璃离子交换层的深度和弯曲强度的关系已被掌握,通过恰当选择离子交换层的深度就可以适应不同的用途。Among these ion exchange chemically strengthened glass, in particular, the K-substituted aluminosilicate glass has a large bending strength of 800 MPa or more. However, since the longitudinal elastic modulus is almost equal to that of soda lime glass, the maximum allowable deformation amount is about 1%. This value is 10 times that of the unreinforced soda lime glass. The relationship between the depth of the glass ion exchange layer and the bending strength has been grasped, and the depth of the ion exchange layer can be appropriately selected to suit different uses.
在其它实施例中,也可变为:所述基材1的材料为陶瓷;所述基材1的陶瓷的厚度为0.01mm以上。所述基材1的材料的陶瓷可采用以高强度陶瓷材料而闻名的氧化锆,其纵向弹性率很大,弯曲强度可达1000MPa左右。In other embodiments, the material of the
本发明实施例中,为提高化学强化玻璃的基材1和金属电阻体薄膜传感器材料即所述敏感栅2的结合强度而插入缓冲层3,如有必要,该缓冲层3还可对基材1中碱性金属等的析出具有抑制作用。二氧化硅和氮化硅
等绝缘体较好,但也可根据需要使该缓冲层3构成导电体。在本发明实例中,化学强化玻璃的基材1和金属电阻体薄膜2具有足够的结合强度,并且不需要考虑碱性金属的影响,所以可以省略该缓冲层3。In the embodiment of the present invention, the
本发明实施例中,所述敏感栅2的金属电阻体薄膜可使用具有足够体积电阻率的单金属,也可使用镍铬或康铜等合金,可根据所要求的变形应变元件的特性进行广泛选择。其厚度相对于基材1非常之薄,对基材1的弹性变形几乎没有影响。In the embodiment of the present invention, the metal resistor film of the
而且在作为所述敏感栅2之一的金属电阻体薄膜被牢固地结合于基材1的玻璃上,因此该金属电阻体薄膜的体积变化受到基材1的抑制。这种状态下,金属电阻体薄膜几乎不会有塑性变形,使得较高的重复性变得可能。Further, since the metal resistor film which is one of the
接线5是金属电阻体薄膜的连接部分,是与外部测定装置如与桥式电路进行电气连接所设的端子部,该连接部位应根据连接条件使用合适的材料。The wiring 5 is a connecting portion of the metal resistor film, and is a terminal portion which is electrically connected to an external measuring device such as a bridge circuit, and the connecting portion should be made of a suitable material depending on the connection condition.
本发明实施例中,所述敏感栅2的金属电阻体薄膜在基材1上进行成膜的方法有MBE、溅射等物理成膜法,也有电镀或CVD等化学成膜法,结合各自材料选择最合适的成膜法即可。为避免膜从基材1剥离,应采用高强度的结合方法,一般来说采用溅射法和离子加压法较为适宜。总之,只要把所述敏感栅2的金属电阻体薄膜在所用范围内均匀且坚固地成膜,具体方法并无限制。In the embodiment of the present invention, the metal resistor film of the
采用离子交换化学强度玻璃作为基板即基材1使用时,其厚度只要达到0.1mm以上即可,并无其他特别要求。When the ion exchange chemical strength glass is used as the
所述敏感栅2的金属电阻体薄膜的厚度只要能达到均质且不要因为堆积时的膜内应力累积等理由发生破损的厚度即可。所述敏感栅2的金属电阻体薄膜的厚度因采用材料和成膜方法而有所不同,选用10nm以上5μm以下的厚度较好。
The thickness of the metal resistor film of the
金属电阻体也即金属电阻体薄膜组成的所述敏感栅2的俯视图形状可为角形的梳子状或其它种形状。图1中标记了长度L1和宽度W1的部分为俯视图,俯视图的底部为剖面图。金属电阻体的图形成形可使用金属模板法、光腐蚀法、腐蚀法等一般电极图形成形技术,可根据成形的元件大小来选择。The shape of the top surface of the
在图1中仅显示了包括一个所述变形测定元件的单轴测试结构。在其它实施例中,也可为:所述变形测定装置包括多个排列于同一平面内的所述变形测定元件,如,其它各所述变形测定元件可设定在图1所示的变形测定元件的前后左右,各所述变形测定元件组成多轴测试结构。各所述变形测定元件的位置和方向设置不同;各所述变形测定元件的结构可完全相同;当然,也可根据变形应变计元件的灵敏度和连接电极的配置,对各所述变形测定元件的图形进行相应的更改。Only a single-axis test structure including one of the deformation measuring elements is shown in FIG. In other embodiments, the deformation measuring device may include a plurality of the deformation measuring elements arranged in the same plane. For example, the other deformation measuring elements may be set in the deformation measurement shown in FIG. 1 . Each of the deformation measuring elements constitutes a multi-axis test structure. The position and direction of each of the deformation measuring elements are different; the structure of each of the deformation measuring elements may be identical; of course, according to the sensitivity of the strain gauge element and the configuration of the connecting electrodes, the deformation measuring elements may be The graphics are changed accordingly.
另外,如图2所示,是本发明实施例变形测定装置的具有多个变形测定元件的多轴器件示意图;所述变形测定装置包括多层重叠的所述变形测定元件,如图2中的标记101a、101b和101c所示,各所述变形测定元件组成多轴测试结构,图2所示结构拥有交叉轴的3轴3层堆积层型变形应变计元件即变形测定元件。各层所述变形测定元件之间隔离有SiO2等不产生塑性变形的绝缘膜,如在最底层的所述变形测定元件101a形成后,在所述变形测定元件101a上经由SiO2等不产生塑性变形的绝缘膜,可以容易的以任意交叉角形成所述变形测定元件,如图2中显示的所述变形测定元件101b。这样能把多个变形应变计元件进行多层次制作形成多轴的变形应变计元件,检测相应方向的应变,从而制造多分力传感器。In addition, as shown in FIG. 2, it is a schematic diagram of a multi-axis device having a plurality of deformation measuring elements according to an embodiment of the present invention; the deformation measuring device includes a plurality of overlapping deformation measuring elements, as shown in FIG. As shown by the
本发明实施例中,所述变形测定元件还包括由设置在所述基材1表面的具备特性补偿功能的材料组成的补偿元件,如:在上述的变形应变计元件的近旁也能形成由温度补偿薄膜构成的测温元件。In the embodiment of the present invention, the deformation measuring component further includes a compensating component composed of a material having a characteristic compensation function disposed on a surface of the
如图3所示,是本发明实施例变形测定装置的单轴式变形测定元件
特性曲线测试图;横轴为负荷即应力,纵轴为输出电压即电阻值变化形成的电压,标记201对应的点表示负荷逐渐增加得到的各测试值,标记202对应的点表示负荷逐渐减少得到的各测试值,可以看出标记201和202对应的点基本都重合,二者的拟合线也基本一致,二者的拟合线在图3中为同一根线203;可以看出,从空载开始至接近破坏应力为止,该变形测定装置表现出优良的线性指标。从图3显示可知,与负荷的增减有关的履历基本没有变化。As shown in FIG. 3, it is a uniaxial deformation measuring component of the deformation measuring device of the embodiment of the present invention.
The characteristic curve test chart; the horizontal axis represents the load, that is, the stress, and the vertical axis represents the output voltage, that is, the voltage formed by the change of the resistance value, the point corresponding to the
以上通过具体实施例对本发明进行了详细的说明,但这些并非构成对本发明的限制。在不脱离本发明原理的情况下,本领域的技术人员还可做出许多变形和改进,这些也应视为本发明的保护范围。 The present invention has been described in detail by way of specific examples, but these are not intended to limit the invention. Many modifications and improvements can be made by those skilled in the art without departing from the principles of the invention.
Claims (21)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710180157.0A CN106768215A (en) | 2017-03-24 | 2017-03-24 | Deformation measurement device |
| CN201710180157.0 | 2017-03-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018170998A1 true WO2018170998A1 (en) | 2018-09-27 |
Family
ID=58967594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2017/081800 Ceased WO2018170998A1 (en) | 2017-03-24 | 2017-04-25 | Deformation measurement device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN106768215A (en) |
| WO (1) | WO2018170998A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4747456A (en) * | 1986-03-28 | 1988-05-31 | Tokyo Electric Co., Ltd. | Load cell and temperature correction of the same |
| CN2231415Y (en) * | 1995-02-24 | 1996-07-17 | 黄国伟 | Ceramic thick film strain pressure sensor |
| CN2247331Y (en) * | 1995-09-13 | 1997-02-12 | 中国科学院合肥智能机械研究所 | Strain Gauge Thick Film Force Sensor |
| CN200944058Y (en) * | 2006-06-08 | 2007-09-05 | 霍丁格·包尔文(苏州)电子测量技术有限公司 | Elastomer of weighting sensor |
| CN202974180U (en) * | 2012-12-18 | 2013-06-05 | 无锡莱顿电子有限公司 | Piezoresistive strain gauge of ceramic base |
| CN105865321A (en) * | 2015-12-04 | 2016-08-17 | 浙江工业大学 | Axial-deviation three-sensitive-grid interdigital metal strain gauge capable of measuring outside axial partial derivative of bias sensitive grid |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62291533A (en) * | 1986-06-11 | 1987-12-18 | Nippon Soken Inc | Pressure detector |
| US9027410B2 (en) * | 2012-09-14 | 2015-05-12 | Sensata Technologies, Inc. | Hermetically glass sealed pressure sensor |
| CN103047927B (en) * | 2012-12-18 | 2016-03-02 | 无锡莱顿电子有限公司 | Ceramic bases pressure resistance type foil gauge |
| CN105849521B (en) * | 2013-12-25 | 2019-09-27 | 日立汽车系统株式会社 | pressure measuring device |
-
2017
- 2017-03-24 CN CN201710180157.0A patent/CN106768215A/en active Pending
- 2017-04-25 WO PCT/CN2017/081800 patent/WO2018170998A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4747456A (en) * | 1986-03-28 | 1988-05-31 | Tokyo Electric Co., Ltd. | Load cell and temperature correction of the same |
| CN2231415Y (en) * | 1995-02-24 | 1996-07-17 | 黄国伟 | Ceramic thick film strain pressure sensor |
| CN2247331Y (en) * | 1995-09-13 | 1997-02-12 | 中国科学院合肥智能机械研究所 | Strain Gauge Thick Film Force Sensor |
| CN200944058Y (en) * | 2006-06-08 | 2007-09-05 | 霍丁格·包尔文(苏州)电子测量技术有限公司 | Elastomer of weighting sensor |
| CN202974180U (en) * | 2012-12-18 | 2013-06-05 | 无锡莱顿电子有限公司 | Piezoresistive strain gauge of ceramic base |
| CN105865321A (en) * | 2015-12-04 | 2016-08-17 | 浙江工业大学 | Axial-deviation three-sensitive-grid interdigital metal strain gauge capable of measuring outside axial partial derivative of bias sensitive grid |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106768215A (en) | 2017-05-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100588924C (en) | Moisture protection for electromechanical sensors | |
| US7441467B2 (en) | Compression strain sensor | |
| US4311980A (en) | Device for pressure measurement using a resistor strain gauge | |
| US20230127473A1 (en) | Strain sensing film, pressure sensor and hybrid strain sensing system | |
| US7441466B2 (en) | Weight sensor | |
| US11898918B2 (en) | Temperature coefficient of offset compensation for force sensor and strain gauge | |
| CN106643463A (en) | Flexible full-bridge resistance strain sheet | |
| CN110736421A (en) | Thin film strain gauge for elastomer strain measurement and preparation method thereof | |
| CN116121721B (en) | Nano strain film, spoke force sensor and preparation method of spoke force sensor | |
| EP3025129B1 (en) | Flex circuit interface for strain gauges | |
| US20050211003A1 (en) | Foil strain gage | |
| CN102519351A (en) | Method for measuring warpage of electronic packaging product | |
| KR102179016B1 (en) | Loadcell With Semiconductor Strain Gauge | |
| WO2018170998A1 (en) | Deformation measurement device | |
| CA1178083A (en) | Measuring device using a strain gauge | |
| KR20150129913A (en) | Piezoresistive typed ceramic pressure sensor | |
| CN105547132B (en) | The sensitive grid metal strain plate of cross direction profiles three of measurable biasing sensitive grid central cross local derviation | |
| CN115164948A (en) | A Novel Resistance Strain Load Cell and Measuring Device | |
| CN102052985A (en) | MEMS cylinder-type high-temperature and superhigh-pressure resistant sensor | |
| RU2329480C2 (en) | Strain transducer of pressure | |
| JPS6212458B2 (en) | ||
| CN112747775A (en) | Multi-strain-sensing strip-shaped resistance strain gauge component | |
| CN217585654U (en) | Strain sensor | |
| KR20210008969A (en) | Strain gages, diaphragm structures and sensors including the same | |
| CN118687731B (en) | Metal film pressure core and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 17902096 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 17902096 Country of ref document: EP Kind code of ref document: A1 |