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WO2018182401A1 - Heating and cooling device and method using peltier effect semiconductor - Google Patents

Heating and cooling device and method using peltier effect semiconductor Download PDF

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Publication number
WO2018182401A1
WO2018182401A1 PCT/MY2018/000016 MY2018000016W WO2018182401A1 WO 2018182401 A1 WO2018182401 A1 WO 2018182401A1 MY 2018000016 W MY2018000016 W MY 2018000016W WO 2018182401 A1 WO2018182401 A1 WO 2018182401A1
Authority
WO
WIPO (PCT)
Prior art keywords
therapy
thermoelectric cooler
heat
user
cold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/MY2018/000016
Other languages
French (fr)
Inventor
Graziano ACCORTI
Prakash Om
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitech Cryotherm (m) Sdn Bhd
Original Assignee
Hitech Cryotherm (m) Sdn Bhd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitech Cryotherm (m) Sdn Bhd filed Critical Hitech Cryotherm (m) Sdn Bhd
Priority to EP18778308.9A priority Critical patent/EP3621568A4/en
Publication of WO2018182401A1 publication Critical patent/WO2018182401A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/007Heating or cooling appliances for medical or therapeutic treatment of the human body characterised by electric heating
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/10Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects
    • H10N10/13Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects characterised by the heat-exchanging means at the junction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/007Heating or cooling appliances for medical or therapeutic treatment of the human body characterised by electric heating
    • A61F2007/0075Heating or cooling appliances for medical or therapeutic treatment of the human body characterised by electric heating using a Peltier element, e.g. near the spot to be heated or cooled
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0093Heating or cooling appliances for medical or therapeutic treatment of the human body programmed
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0095Heating or cooling appliances for medical or therapeutic treatment of the human body with a temperature indicator
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0095Heating or cooling appliances for medical or therapeutic treatment of the human body with a temperature indicator
    • A61F2007/0096Heating or cooling appliances for medical or therapeutic treatment of the human body with a temperature indicator with a thermometer

Definitions

  • Embodiments of the present invention generally relate to a semiconductor- based heating and cooling device and method, and more particularly to an device for thermal treatment of human injury or an animal injury, for providing cyclic heat treatment of hot therapy and cold therapy to the human injured part or the animal injured part.
  • Peltier coolers and the use of them to cool eiectronic elements and devices is also well known .
  • typical arrangements of these include a plurality of thermal couples in contact with two planar elements.
  • This system is invariably used in all Peltier configurations.
  • the Peltier cooler and the device to be cooled are typically electrically isolated. That is, they are thermally coupled but are on different electronic circuits.
  • the semiconductors are known to be mounted on ceramic substrate for thermal conductivity and insulation. While the concept is known, the elements used io implement the concept has limitations which prevent t eir efficient use.
  • a therapy device (100) for providing heating to injured body pari of a user includes an accessory (102).
  • the accessory (102) includes a heat sink (112) having a plurality of fins.
  • the accessory (102) further includes a first electrical insulator (114) located below the heat sink (.112), and configured to insulate the heat sink (112).
  • the accessory (102) further include at least one thermoelectric cooler (118) located below the electrical insolator (114), and configured to generate heat at a first side and to generate cool at a second side of th at least one thermoelectric cooler (116).
  • the accessory (102) further includes a second electrical insulator (118) located below the at least one thermoeiectnc cooler (118), and configured to insulate the at least one thermoelectric cooler (116).
  • the accessory (102) further includes a metallic plate (120) located below the second electrical insulator ( 18), and configured to provide heat or cool to a body part of the user.
  • a method for providing therapy to a user includes receiving electrical power by a therapy device (100). Further, the method includes enabling a user to provide temperature value and duration of the temperature, utilizing a peitier effect to generate heat or cold at at least one thermoelectric cooler, and utilizing fins as a heat sink above the thermoelectric cooler. The method further includes providing hot therapy or cold therapy to a user's injured body part.
  • F!G. 4 illustrates a schematic diagram of internal components of the accessory of the therapy device, according to another embodiment of the present invention.
  • each of the expressions “at ieast one of A, B and C", - at least one of A, 8, or C, “one or more of A 8, and C", "one or more of A, B, or C" and "A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, 8 and C together, or A, B and C together.
  • a or “an” entity refers to one or more of that entity.
  • the terms “a” (or ' “an”), “one or more” and “at least one” can he used interchangeably herein. It is also to be noted thai the terms “comprising “ , “including”, and “having” can be used interchangeably.
  • automated refers to any process or operation done without material human input when the process or operation i performed. However, a process or operation can be automatic, even though performance of the process or operation uses material or immaterial human input, if the input is received before performance of the process or operation. Human input is deemed to be material if such input influences how the process or operation will be performed. Human input that consents to the performance of the process or operation is not deemed to be "material”.
  • FIG, 1 illustrates a perspectiv view of a therapy device (100).
  • the therapy device (100) includes an accessory (102) (shown in FIG. 1) and a control system (104) (shown in FIG. 2), and a cable (106).
  • the accessory (102) is configured to receive electrical power through the cable (108).
  • the control system (104) is configured to be embedded in the accessory (102).
  • the control system (104) includes a display board (108) and an encoder (110) (as shown in FIG. 2).
  • the display board (108) is configured to display temperature value (for example, 30 degrees Celsius) that has been set by a user/operator using the encoder (110).
  • the encoder (110) enables the user to set a desired temperature and duration for the desired therapy.
  • the control system (104) further includes various circuitries to enable it to provide electrical power to the accessory (102) for a limited time period, as set by the user.
  • the control system (104) makes the therapy device (100) easy to use by a user, as setting temperature and duration becomes very easy and anyone can use the device.
  • the accessories (102) include various types of anatomic wraps which uses medical graded aluminium plates to deliver cold and heat therapy within minutes.
  • the therapy device (100) may include a manipoie (not shown in figure) for areas that the wraps cannot reach effectively.
  • the therapy device (100) is configured to provide cold as well as hot therapy (i.e., dual shock), as heating range of the therapy device (100) are from 0 degree Celsius to 42 degree Celsius, Further, in an embodiment, the therapy device (100) is configured to get cold within 2 minutes of setting, and Is configured to get hot within 1 minute of setting on the control device (104). The therapy device (100) is configured to fluctuate from cold to hot within few minutes (for example, 2 minutes). Further, the therapy device (100) is configured to provide a displa of the setting of temperature and timer value o the display board (108).
  • FIG. 3 illustrates internal components of the accessor (102) of the therapy device (100), according to an embodiment of the present invention. As shown in FIG.
  • the accessory (102) includes a plurality of components, which are positioned on one another from top to bottom.
  • the accessory (102) includes a heat sink (112).
  • the heat sink (112) includes a plurality of fins.
  • the plurality of fins are provided as straight and rectangular fins (as shown in the figure 3).
  • the plurality of fins are provided as cylindrical fins (122) (as shown in the figure 4).
  • the cylindrical fins (122) include air trapped inside the fins, and the air facilitates heat transfer due to convection process.
  • the plurality of tins facilitates increasing the rate of heat transfer from the thermoelectric cooler (116) below.
  • the heat sink (112) includes a predetermined dimension (height, length, breadth, and diameter) of fins.
  • the heat sink (112 ⁇ includes an embedded copper portion that acts as a heat: reducer, and further facilitates increasing rate of heat transfer by conduction process.
  • the accessory (102) includes a metallic plate (120).
  • the metallic plate (120) is circular, in another embodiment, the metallic plate ( 20) ma be rectangular.
  • the metallic plate (120) is custom built thermal conductor plates, and is safe for the end user to utilise it as a medical piece. Those skilled in the art will appreciate that the metallic plate (120) includes no sharp edges as it is configured to come in direct contact wit human skin.
  • the accessory (102) includes at least one thermoelectric cooler (116).
  • the thermoelectric cooler (116) is configured to act as heat pump which generates heat ) ⁇ at first side and extreme cool at second side.
  • thermoelectric cooler (118) Heat generated/coo! generated by the thermoelectric cooler (118) heats or cool down the temperature of the metallic plate (120), which provides desired therapy to the user's injured part.
  • Peltier effect is used to generate the cold or heat at the thermoelectric cooler (116), in an embodiment the thermoelectric cooler (116) Is made up of a semiconductor material including p-type and n-type.
  • thermoelectric cooler (118) when the cool therapy is desired to be given to the user's injured part, the thermoelectric cooler (118) ;s used for cooling its below surface, which will cool the metallic plate (120) at bottom of the accessory (102).
  • heat is absorbed at the cold side by electrons as they pass from a low energy level in a p-iype semiconductor material to a higher energy level in an n- type semiconductor material.
  • a supplied voltage between the p-type semsconductor materia! and the n-type semiconductor material provides electrical potential to move the electrons through the thermoelectric cooler (118).
  • energy is expelled to a heat sink (i.e., fins (112)) as electrons move from the higher energy level n-type semiconductor material to the low energy level p-type semiconductor material.
  • thermoelectric cooler (118) is used for heating its below surface, which will heat ! 1 the metallic plate (120) at bottom of the accessory (102), At the upper surface of the thermoelectric cooler, which is cool side, energy is expelled to a heat sink (i.e., fins 11 ) as electrons move from the lower energy level p ⁇ type semiconductor material to the higher energy level n-type semiconductor material.
  • the accessory (102) further Includes an electrical insulator (114) that acts as a thin layer of wall between th semiconductor material of the thermoelectric cooler (116) and metal walls of the heat sink (112).
  • the accessory (102) further includes another electrical insulator (1 8) that acts as a thin layer of wall between the semiconductor material of the thermoelectric cooler (116) and metal walls of the metallic plate (120).
  • both the electrical insulator ( 14) and the electrical insulator ( 18) are configured to play a dual-role as an insulator and adhesive, which merge both the Peltier and metal material together.
  • the iherapy device (100) is configured to provide cold therapy, hot therapy, cyclic hot and cold therapy as well as any combination of the hot therapy and cold therapy depending upon requirement.
  • cold therapy can be given for acute injuries and post-surgical conditions to reduce muscle spasm and provide pain relief, to reduce swelling.
  • the hot therapy can be given for chronic injuries and tissue healing, and to increase elasticity of ligaments, and increase blood pressure to the area.
  • the therapy device (100) may be used as a thermo-electric device (100).
  • the thermo-electric device ( 100) may provide cooling and heating to a outside environment or enclosed environment or surface, for example room or any enclosure.
  • the thermo-electric device (100) includes similar components and structure as the therapy device.
  • the thermo-electric device ⁇ 100 ⁇ may include different components and structure depending upon requirement.
  • the thermo-electric device (100) includes the accessory
  • thermo-electric device (100) may include different shaped accessory depending upon requirement.
  • the accessory (102) includes a heat sink (112 ⁇ having a plurality of fins, a first electrical insulato (114 ⁇ that is configured to insulate the heat sink (112), a thermoelectric cooler (118 ⁇ that is configured to generate heat at a first side and to generate coo! at a second side of the thermoelectric cooler ( 16), a second electrical insulator (118) that is configured to insulate the thermoelectric coole (116), and a metallic plate (120) that is configured to provide heat or cool to the outside environment.
  • thermoelectric cooler (116) is made up of a semiconductor material on a non-ceramic substrate, and is configured to utilize a peltier effect to generat heat and cold at the first side and the second side.
  • the non-ceramic substrate is a polypropylene material.
  • the pluralities of fins are cylindrical fins, i another embodiment., the pluralities of fins are rectangular fins.
  • the thermo-electric device (100) further includes a cable (106 ⁇ having wires to supply the electrical power to the accessory (102), as shown in FIG. 1.
  • the thermo-electric device (100) includes a control system (104). as shown in FIG. 2.
  • a control system (104) is embedded in the accessory (102), and includes a display board (108) to display temperature and duration of the temperature.
  • the control system (104) further includes an encoder (110) to enable a user to set a temperature value and duration of the temperature.
  • FIG. 5 illustrates an exemplary flowchart 500 for a method of providing therapy to a user, according to an embodiment of the present disclosure.
  • a temperature value and duration of the temperature is set by the user depending upon requirement, For example, If cold therapy is required, user may set the temperature to around 0 degree Celsius. If hot therapy is required, the user may set the temperature to around 35 degree Celsius.
  • Peltier effect Is used by the thermoelectric cooler (1 16) to generate heat or cold, and fins are utilized as heat sink above the thermoelectric cooler ( 16).
  • the therapy device (100) advantageously provides both hot as well as cold therap to a user's injured body part, and is capable of treating different types of injuries. Further, the therapy device advantageously provides delivering targeted temperature management (JTM) and healing a user's injury, without any ice or water. Further, the therapy device advantageously provides delivering much better cold therapy and hot therapy to the user's injured food part as peltie module does not use any ceramic, thereby delivering better therapy results, Further, the therapy device advantageously provides plug and operate feature, and hence it is easy to use by any user. Further, the therapy device doe not need any external heat sink to cool down the hot temperature generated by operating the device. The therapy device also provides a custom built metal plate which enables the user to apply cool/hot temperature to almost any surface.
  • JTM targeted temperature management
  • the therapy device advantageously provides delivering much better cold therapy and hot therapy to the user's injured food part as peltie module does not use any ceramic, thereby delivering better therapy results.
  • the therapy device advantageously provides plug
  • the present invention provides a Peltier effect semiconductor system 1000 as shown in Fig. 6.
  • the system 1000 includes at least one semiconductor element pair 1100 arranged to produce Peltier effect wherein the semiconductor element pair 1 100 includes one P-type doped semiconductor element 1 00a and one ⁇ type doped semiconductor element 100b, each element 1 100 having a cold end 1 120 and a hot end 1 140, further said element pair 1 100 being arranged to form a portion of a thermal circuit, a pair of non-ceramic substrate 1 180 ⁇ 1180a, 1 160b) wherein the at least one semiconductor element pair 1 00 is sandwiched between the non-ceramic substrate 1180a, 1160b , wherein the non- ceramic substrate 80 provides thermal conductivity and also act as electrical insulators.
  • the non-ceramic substrate 1160 is a polypropylene material for mounting the semiconductor element pair.
  • the polypropylene material provides faster insulation and thermal conductivity.
  • Table 1 alsovv shows Experiment (Hot for End User wrap) initial Temperature: 29.8' 5 c; No. of Peltier Used: 2; Experiment Area: Thigh; Time Used: 20 Minutes.
  • Table 4 below shows Experiment (Cold for Professional wrap) Environment Temperature: 27 3 c: Initial Temperature: 27.5°c; No. of Peltier Used: 2; Experiment Area: Thigh; Time Used: 13 Minutes.
  • the non-ceramic substrate 1160 is fashioned of thermally conductive material whereby heat easily passes from hot ends into the non-ceramic substrate.
  • one substrate of the pair of non-ceramic substrate 180 is thermally coupled to the cold ends 1 20 of the at least one P-type doped semiconductor element 1100a and one N ⁇ type doped semiconductor element 1100b.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Thermotherapy And Cooling Therapy Devices (AREA)

Abstract

The present invention provides a Peltier effect semiconductor system 1000 including at least one semiconductor element pair 1100 arranged to produce Peltier effect. Further, a therapy device (100) for providing healing to injured body part of a user is provided. The therapy device includes an accessory (102). The accessory (102) includes a heat sink (112) having a plurality of fins, a first electrical insulator (114), at least one thermoelectric cooler (116). The device is configured to generate heat at a first side and to generate cool at a second side of the at least one thermoelectric cooler (116).

Description

HEATING AND COOLING DEVICE AND METHOD USING PELTIER EFFECT
SEMICONDUCTOR
FIELD OF THE INVENTION
Embodiments of the present invention, generally relate to a semiconductor- based heating and cooling device and method, and more particularly to an device for thermal treatment of human injury or an animal injury, for providing cyclic heat treatment of hot therapy and cold therapy to the human injured part or the animal injured part.
BACKGROUND
Many injuries to the human body and animal bod (for example, bruised muscles, aching joints, damaged ligaments, and post-surgery recoveries) are treated with th application of hot and or cold therapy. Such therapies require the application of heat or removal of heat to the affected area of the human body, and help to reduce swelling, pain, and promote healing. In some injuries, cyclic heat treatment (i .e. , hot-cold-hot-cold or similar patterns) is also recommended as it offers better recovery and health benefits over that of constant heat or constant cold treatments. in the past, injuries requiring cold compresses have often been treated by a cloth, bandage or gel that has been cooled in a freezer and applied to the injured area. Ice packs have also been used to apply cooling therapy to a body surface. Injuries requiring heat treatment have often treated b a cloth or bandage that has been heated, and then applied to th Injured area.
However, these different past approaches have various shortcomings. For example, these conventional approaches require lot of preparation and he ce are inconvenient. For example, ice packs need to be frozen and stored in a freezer prior to application to an injury. Similarly, a hot water bottle requires it to be placed in boiling water to reach an effective hot temperature. Further, ice packs and heated cloths return to ambient temperature in a relatively short time. \
Further, there are some conventional devices also available, that uses heated or cooled water and circulates the water through tubes around the affected areas of the body to provide cyclic relief. However, these conventional devices are bulky, expensive, and have slow cycling times due to requirement of fluid changeover. Further, the conventional devices provide poor control over the temperatures and durations that these devices operate.
The concept of Peltier effect has been in existence for many years. Peltier coolers and the use of them to cool eiectronic elements and devices is also well known . However, typical arrangements of these include a plurality of thermal couples in contact with two planar elements. Thus, there Is a 'hot' plane and a 'cold' plane spatially removed therefrom. This system is invariably used in all Peltier configurations. In addition, the Peltier cooler and the device to be cooled are typically electrically isolated. That is, they are thermally coupled but are on different electronic circuits. The semiconductors are known to be mounted on ceramic substrate for thermal conductivity and insulation. While the concept is known, the elements used io implement the concept has limitations which prevent t eir efficient use.
Therefore,, there is a need for an improved system that utilizes the concept of Peltier effect more efficiently , and an improved device and a method for providing cold therapy and hot therapy to the user's injured part.
SUW!A Y
According to an aspect of the present disclosure., a therapy device (100) for providing heating to injured body pari of a user is provided. The therapy device includes an accessory (102). The accessory (102) includes a heat sink (112) having a plurality of fins. The accessory (102) further includes a first electrical insulator (114) located below the heat sink (.112), and configured to insulate the heat sink (112). The accessory (102) further include at least one thermoelectric cooler (118) located below the electrical insolator (114), and configured to generate heat at a first side and to generate cool at a second side of th at least one thermoelectric cooler (116). The accessory (102) further includes a second electrical insulator (118) located below the at least one thermoeiectnc cooler (118), and configured to insulate the at least one thermoelectric cooler (116). The accessory (102) further includes a metallic plate (120) located below the second electrical insulator ( 18), and configured to provide heat or cool to a body part of the user. According to another aspect of the present disclosure, a method for providing therapy to a user is provided herein. The method includes receiving electrical power by a therapy device (100). Further, the method includes enabling a user to provide temperature value and duration of the temperature, utilizing a peitier effect to generate heat or cold at at least one thermoelectric cooler, and utilizing fins as a heat sink above the thermoelectric cooler. The method further includes providing hot therapy or cold therapy to a user's injured body part.
According to another aspect, the present invention provides a Peltier effect semiconductor system. The system including at least one semiconductor element pair arranged to produce Peitier effect wherein the semiconductor element pair includes one P-type doped semiconductor element and one N-type doped semiconductor element, each element having a cold end and a hot end, further said element pair being arranged to form a portion of a thermal circuit; a pair of non- ceramic substrate wherein the at least one semiconductor element pair is sandwiched between the non-ceramic substrate, wherein the non-ceramic substrate provides thermal conductivity and also act as electrical insulators
The preceding is a simplified summary io provide an understanding of some aspects of embodiments of the present invention. Thi summary is neither an extensive nor exhaustive overview of the present invention and its various embodiments. The summary presents selected concepts of the embodiments of the present invention in a simplified form as an introduction to the more detailed description presented below. As will be appreciated, other embodiments of the present invention are possible utilizing, alone or in combination, one or more of the features set forth above or described in detail below.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and still further features and advantages of embodiments of the present invention wi!i become apparent upon consideration of the following detailed description of embodiments thereof, especially when taken in conjunction with the accompanying drawings, and wherein;
FIG. 1 illustrates a perspective view of accessories of a therap device, according to an embodiment of the present invention; FIG. 2 illustrates a schematic view of a control system the therapy device, according to an embodiment of the present invention;
FIG. 3 illustrates a schematic diagram of internal components of the accessory of therapy device, according to an embodiment of the present invention;
F!G. 4 illustrates a schematic diagram of internal components of the accessory of the therapy device, according to another embodiment of the present invention; and
FIG. 5 depicts an exemplary flowchart illustrating a method for providing therapy to a user's injured part, according to an embodiment of the present invention.
Fig. 6 illustrates a Peltier effect semiconductor system, according to an embodiment of the present invention. Fig. 7 shows a unit test result for a 70X70 Peltier module applied to all industrial applications and functioning under the Peltier effect semiconductor system, according to an embodiment of the present invention,
DETAILED DESCRIPTION
As used throughout this application, the word "may" is used in a permissive sense (i.e., meaning having the potential to), rather than the mandator sense (i.e. , meaning must). Similarly, the words Include'; "Including", and 'Includes" mean including but not limited to.
The phrases "at least one", "one or more", and "and/or" are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions "at ieast one of A, B and C", - at least one of A, 8, or C, "one or more of A 8, and C", "one or more of A, B, or C" and "A, B, and/or C" means A alone, B alone, C alone, A and B together, A and C together, 8 and C together, or A, B and C together.
The term "a" or "an" entity refers to one or more of that entity. As such, the terms "a" (or '"an"), "one or more" and "at least one" can he used interchangeably herein. It is also to be noted thai the terms "comprising", "including", and "having" can be used interchangeably.
The term "automatic" and variations thereof, as used herein, refers to any process or operation done without material human input when the process or operation i performed. However, a process or operation can be automatic, even though performance of the process or operation uses material or immaterial human input, if the input is received before performance of the process or operation. Human input is deemed to be material if such input influences how the process or operation will be performed. Human input that consents to the performance of the process or operation is not deemed to be "material".
FIG, 1 illustrates a perspectiv view of a therapy device (100). The therapy device (100) includes an accessory (102) (shown in FIG. 1) and a control system (104) (shown in FIG. 2), and a cable (106). The accessory (102) is configured to receive electrical power through the cable (108). The control system (104) is configured to be embedded in the accessory (102). In an embodiment, the control system (104) includes a display board (108) and an encoder (110) (as shown in FIG. 2). In an embodiment, the display board (108) is configured to display temperature value (for example, 30 degrees Celsius) that has been set by a user/operator using the encoder (110). According to an embodimen of th present invention; the encoder (110) enables the user to set a desired temperature and duration for the desired therapy. The control system (104) further includes various circuitries to enable it to provide electrical power to the accessory (102) for a limited time period, as set by the user. Those skilled in the art will appreciate that the control system (104) makes the therapy device (100) easy to use by a user, as setting temperature and duration becomes very easy and anyone can use the device.
The cable (108) Includes a proximal end that is configured to mate with a receptor of the accessory (1 2). The cable (106) further includes a distal end that is configured to mate with socket of an electrical power connection (not shown in figure). The accessory (102) is configured to provide the desired therapy (for example, hot therapy, cold therap or hot-coid-hot therapy or any other combination of hot and cold) to the user's injured part.
Those skilled in the art will appreciate that since each part of the user's body has different shape, different accessories (102A, 1028, 102C) are required to cover the user's injured part depending upon the site of the injury in the user's body. According to an embodiment of the present disclosure, the accessories (102) includ various types of anatomic wraps which uses medical graded aluminium plates to deliver cold and heat therapy within minutes. In another embodiment, the therapy device (100) may include a manipoie (not shown in figure) for areas that the wraps cannot reach effectively.
In an embodiment, the therapy device (100) is configured to provide cold as well as hot therapy (i.e., dual shock), as heating range of the therapy device (100) are from 0 degree Celsius to 42 degree Celsius, Further, in an embodiment, the therapy device (100) is configured to get cold within 2 minutes of setting, and Is configured to get hot within 1 minute of setting on the control device (104). The therapy device (100) is configured to fluctuate from cold to hot within few minutes (for example, 2 minutes). Further, the therapy device (100) is configured to provide a displa of the setting of temperature and timer value o the display board (108). FIG. 3 illustrates internal components of the accessor (102) of the therapy device (100), according to an embodiment of the present invention. As shown in FIG. 3, the accessory (102) includes a plurality of components, which are positioned on one another from top to bottom. At the top, the accessory (102) includes a heat sink (112). According to an embodiment of the present invention, the heat sink (112) includes a plurality of fins. In an embodiment, the plurality of fins are provided as straight and rectangular fins (as shown in the figure 3). According to another embodiment of the present invention, the plurality of fins are provided as cylindrical fins (122) (as shown in the figure 4). The cylindrical fins (122) include air trapped inside the fins, and the air facilitates heat transfer due to convection process. Those skilled in the art will appreciate that due to iarge surface area, the plurality of tins facilitates increasing the rate of heat transfer from the thermoelectric cooler (116) below. Further, in an embodiment, the heat sink (112) includes a predetermined dimension (height, length, breadth, and diameter) of fins. Further, the heat sink (112} includes an embedded copper portion that acts as a heat: reducer, and further facilitates increasing rate of heat transfer by conduction process.
Further, at the bottom, the accessory (102) includes a metallic plate (120). in an embodiment, the metallic plate (120) is circular, in another embodiment, the metallic plate ( 20) ma be rectangular. Further, in an embodiment, the metallic plate (120) is custom built thermal conductor plates, and is safe for the end user to utilise it as a medical piece. Those skilled in the art will appreciate that the metallic plate (120) includes no sharp edges as it is configured to come in direct contact wit human skin.
At middle section, the accessory (102) includes at least one thermoelectric cooler (116). According to an embodiment of the present invention, the thermoelectric cooler (116) is configured to act as heat pump which generates heat )ø at first side and extreme cool at second side. According to another embodiment, there are a plurality of thermoelectric coolers acting as heat pumps, the use of which will be apparent to a person skilled in the art.
Heat generated/coo! generated by the thermoelectric cooler (118) heats or cool down the temperature of the metallic plate (120), which provides desired therapy to the user's injured part. According to a embodiment of the present invention, Peltier effect is used to generate the cold or heat at the thermoelectric cooler (116), in an embodiment the thermoelectric cooler (116) Is made up of a semiconductor material including p-type and n-type.
In an embodiment, when the cool therapy is desired to be given to the user's injured part, the thermoelectric cooler (118) ;s used for cooling its below surface, which will cool the metallic plate (120) at bottom of the accessory (102). In an embodiment as heat is absorbed at the cold side by electrons as they pass from a low energy level in a p-iype semiconductor material to a higher energy level in an n- type semiconductor material. A supplied voltage between the p-type semsconductor materia! and the n-type semiconductor material provides electrical potential to move the electrons through the thermoelectric cooler (118). At the upper surface of the thermoelectric cooler, which is hot side, energy is expelled to a heat sink (i.e., fins (112)) as electrons move from the higher energy level n-type semiconductor material to the low energy level p-type semiconductor material.
Further, when the hot therapy is desired to be given to the user's injured part, the thermoelectric cooler (118) is used for heating its below surface, which will heat ! 1 the metallic plate (120) at bottom of the accessory (102), At the upper surface of the thermoelectric cooler, which is cool side, energy is expelled to a heat sink (i.e., fins 11 ) as electrons move from the lower energy level p~type semiconductor material to the higher energy level n-type semiconductor material. The accessory (102) further Includes an electrical insulator (114) that acts as a thin layer of wall between th semiconductor material of the thermoelectric cooler (116) and metal walls of the heat sink (112). The accessory (102) further includes another electrical insulator (1 8) that acts as a thin layer of wall between the semiconductor material of the thermoelectric cooler (116) and metal walls of the metallic plate (120). In aft embodiment, both the electrical insulator ( 14) and the electrical insulator ( 18) are configured to play a dual-role as an insulator and adhesive, which merge both the Peltier and metal material together.
In an embodiment, the iherapy device (100) is configured to provide cold therapy, hot therapy, cyclic hot and cold therapy as well as any combination of the hot therapy and cold therapy depending upon requirement. For example, cold therapy can be given for acute injuries and post-surgical conditions to reduce muscle spasm and provide pain relief, to reduce swelling. Further, the hot therapy can be given for chronic injuries and tissue healing, and to increase elasticity of ligaments, and increase blood pressure to the area. Further, according to an embodiment of the present invention, the therapy device (100) may be used as a thermo-electric device (100). The thermo-electric device ( 100) may provide cooling and heating to a outside environment or enclosed environment or surface, for example room or any enclosure. In an embodiment, the thermo-electric device (100) includes similar components and structure as the therapy device. In another embodiment, the thermo-electric device {100} may include different components and structure depending upon requirement. In an embodiment the thermo-electric device (100) includes the accessory
(102), as shown in FIG. 1. In another embodiment, the thermo-electric device (100) may include different shaped accessory depending upon requirement. As shown in Fig. 3 and 4, the accessory (102) includes a heat sink (112} having a plurality of fins, a first electrical insulato (114} that is configured to insulate the heat sink (112), a thermoelectric cooler (118} that is configured to generate heat at a first side and to generate coo! at a second side of the thermoelectric cooler ( 16), a second electrical insulator (118) that is configured to insulate the thermoelectric coole (116), and a metallic plate (120) that is configured to provide heat or cool to the outside environment. As explained above in Fig. 3, the thermoelectric cooler (116) is made up of a semiconductor material on a non-ceramic substrate, and is configured to utilize a peltier effect to generat heat and cold at the first side and the second side. The non-ceramic substrate is a polypropylene material.
Further, in an. embodiment the pluralities of fins are cylindrical fins, i another embodiment., the pluralities of fins are rectangular fins. The thermo-electric device (100) further includes a cable (106} having wires to supply the electrical power to the accessory (102), as shown in FIG. 1. Furthermore, the thermo-electric device (100) includes a control system (104). as shown in FIG. 2. In an embodiment, a control system (104) is embedded in the accessory (102), and includes a display board (108) to display temperature and duration of the temperature. The control system (104) further includes an encoder (110) to enable a user to set a temperature value and duration of the temperature.
FIG, 5 illustrates an exemplary flowchart 500 for a method of providing therapy to a user, according to an embodiment of the present disclosure.
At step 504, a temperature value and duration of the temperature is set by the user depending upon requirement, For example, If cold therapy is required, user may set the temperature to around 0 degree Celsius. If hot therapy is required, the user may set the temperature to around 35 degree Celsius. At step 508, Peltier effect Is used by the thermoelectric cooler (1 16) to generate heat or cold, and fins are utilized as heat sink above the thermoelectric cooler ( 16).
At step 508, the heat therapy or cold therapy, depending upon healing requirement is provided to the user's injured part. At step 510, it is determined by the control system ( 04) it the user wants to change the temperature value or duration value. If yes, the method 500 returns to step 504. Otherwise, the method 500 proceeds to step 512, where the therapy is continued till the set time of therapy is over.
The therapy device (100) advantageously provides both hot as well as cold therap to a user's injured body part, and is capable of treating different types of injuries. Further, the therapy device advantageously provides delivering targeted temperature management (JTM) and healing a user's injury, without any ice or water. Further, the therapy device advantageously provides delivering much better cold therapy and hot therapy to the user's injured food part as peltie module does not use any ceramic, thereby delivering better therapy results, Further, the therapy device advantageously provides plug and operate feature, and hence it is easy to use by any user. Further, the therapy device doe not need any external heat sink to cool down the hot temperature generated by operating the device. The therapy device also provides a custom built metal plate which enables the user to apply cool/hot temperature to almost any surface. Further, th therapy device can be used in the indoors and outdoors environment, further, the therapy device provides fast, accurate, consistent and efficient delivery of cold and hot therapy. The therapy devic advantageously provides multiple applications (including medical as well as non-medical), for example, cryotherapy, CPU cooler, electrical device cooler, beverage cooler, and portable cooling device. Further, the therapy device may be used as a thermo-electric device (190) afso; and can provide cooling and heating to an outside environment, for example room or any enclosure. For example, if temperature of small enclosure needs to be regulated (for example, required to be cooled or heated), the thermo-electric device may provide appropriate cooling or heating to the enclosure, as desired by the user. Since, the thermo-electric device {100} provides quick switching of temperature from cold to hot, the thermo-electric device (100) can be used for many applications. I S
In an embodiment the present invention provides a Peltier effect semiconductor system 1000 as shown in Fig. 6. The system 1000 includes at least one semiconductor element pair 1100 arranged to produce Peltier effect wherein the semiconductor element pair 1 100 includes one P-type doped semiconductor element 1 00a and one ~type doped semiconductor element 100b, each element 1 100 having a cold end 1 120 and a hot end 1 140, further said element pair 1 100 being arranged to form a portion of a thermal circuit, a pair of non-ceramic substrate 1 180 {1180a, 1 160b) wherein the at least one semiconductor element pair 1 00 is sandwiched between the non-ceramic substrate 1180a, 1160b , wherein the non- ceramic substrate 80 provides thermal conductivity and also act as electrical insulators.
In an embodiment, a pair of metal conductors 1 180 (1180a, 1180b) are placed above and below the semiconductor element pair 1 100.
In an embodiment, the non-ceramic substrate 1160 is a polypropylene material for mounting the semiconductor element pair. in an embodiment, the polypropylene material provides faster insulation and thermal conductivity.
In an exemplary embodiment, the system of the present invention has plurality of Peltier for being utilized in multiple applications.
In a related example embodimen the system 1000 was tested for application to a human body by placing devices functioning on the present system 1000 over parts of the human body to achieve faster and more effective results.
Table 1 beiovv shows Experiment (Hot for End User wrap) initial Temperature: 29.8'5c; No. of Peltier Used: 2; Experiment Area: Thigh; Time Used: 20 Minutes.
Figure imgf000017_0001
Table 1
Table 2 below shows Experiment (Cold for End User wrap) initial Temperature: 27°c; No. of Peltier Used: 2; Experiment Area: Thigh; Time Used: 8 Minutes.
Figure imgf000017_0002
Table 3 below shows Experiment (Cold for End User wrap) Initial Temperature: 31 °c; No. of Peltier Used: 2; Experiment Area: Tummy; Time Used; 8 Minutes.
Figure imgf000018_0001
Table 3
Table 4 below shows Experiment (Cold for Professional wrap) Environment Temperature: 273c: Initial Temperature: 27.5°c; No. of Peltier Used: 2; Experiment Area: Thigh; Time Used: 13 Minutes.
Figure imgf000019_0001
Table 4
Table 5 below shows Experiment (Cold for Professional wrap) Environment Temperature; 27°c: initial Temperature: 3.5°c; No. of Peltier Used: 2; Experiment Area: Thigh; Time Used: 11 Minutes.
Figure imgf000020_0001
Table 5
Table 8 beiow shows Experimeni (Cold for Professional wrap) Environment Temperature: 27uc; Initial Temperature: 30°c; No. of Peiiier Used: 2; Experiment Area; Thigh; Time Used: 9 Minutes.
Figure imgf000021_0001
Table 8
In an embodiment, the non-ceramic substrate 1160 is fashioned of thermally conductive material whereby heat easily passes from hot ends into the non-ceramic substrate.
In an embodiment, one substrate of the pair of non-ceramic substrate 180 is thermally coupled to the cold ends 1 20 of the at least one P-type doped semiconductor element 1100a and one N~type doped semiconductor element 1100b.
In an embodiment, one substrate of the pair of non-ceramic substrate 160 is thermally coupled to the hot ends 1140 of said at least one P-type doped semiconductor element 1100a and one ~type doped semiconductor element 1100b.
In another embodiment, referring to Fig, 7 a unit test result 2000 for a 70X70 Peltier module applied to all industrial applications and functioning under the .Peltier effect semiconductor system is shown. Fig. 7 shows a list of the Voltage and current values along with a Graph plotting the same when a Peltier module is working on the Peltier effect system 1000 of the present invention.
The foregoing discussion of the present invention has been presented for purposes of illustration and description. It is not intended to limit the present invention to the form or forms disclosed herein. In the foregoing Detailed Description, for example, various features of the present invention are grouped together in one or mor embodiments, configurations, or aspects for the purpose of streamlining the disclosure. The features of the embodiments, configurations, or aspects may be combined in alternate embodiments, configurations, o aspects other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention the present invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of single foregoing disclosed embodiment, configuration, or aspect. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of the present invention.
Moreover, though the description of the present invention has included description of one or more embodiments, configurations, or aspects and certain 2^ variations and modifications, other variations, combinations, and modifications are within the scope of the present invention, e.g., as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended, to obtain rights which include alternative embodiments, configurations, or aspects to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.

Claims

What is claimed is:
1, A therapy device (100) for providing heaiing to Injured body part of a user, the therapy device (100) comprising :
a heat sink (112) having a plurality of fins;
a first' lectrical insulator (114) located below the heat sink (112), and configured to insulate the heat sink (112);
at least one thermoelectric cooler (116) located below the first electrical insulator (114), and configured to generate heat at a first side and to generate cool at a second side of the at least one thermoelectric cooler {116);
a second electrical insulator (113) located below the at least one thermoelectric cooler (116), and configured to insulate the at least one thermoelectric cooler {116); and
a metallic plate (120) located below the second electrical insulator {118), and configured to provide heat or cool to a body part of the user,
2, The therapy device ( 00) of claim 1, wherein the at least one thermoelectric cooler (118) is made up of a semiconductor material on a non-ceramic substrate, and is configured to utilize a pettier effect to generate heat and cold at the first side and the second side. 3, The therapy device (100) of claim 1 , wherein the metallic plate (120) is configured to transfer heat or cold generated at. the at least one thermoelectric cooler (116} to the user's injured body part.
4. The therapy device (100} of claim 1 , wherein the plurality of fins are cylindrical fins.
6. The therapy device (100) of claim 1 wherein the plurality of tins are rectangular fins.
8. The therapy device (100) of claim 1, further comprising a control system (104) embedded in the accessory (102), and having a display board (108) to display temperature and duration of the temperature.
7. The therapy device (100) of claim 8, wherein the control system (104) further comprising an encoder (110) to enabl a user to set a temperature value for the therapy and duration of the therapy.
& The therap device (100) of claim 1, wherein th first electrical insulator (114) and the second electrical Insulator (118) are configured to play a dual-role as an insulator and adhesive,
9. The therapy device (100) of claim 1, wherein the heat sink (112) further comprises an embedded copper portion that is contigured to act as a heat reducer.
10. A thermo-electric device (100) for cooling and heating an outside or an enclosed environment or surface, the thermo-electric device (100) comprising an accessory (102), the accessory ( 02) comprising;
a heat sink (112) having a plurality of fins;
a first electrical insulator (114) located elow the hea sink (112), and configured to insulate the hea sink (112);
at least one thermoelectric cooler (118) located below the first electrical insulator (114), and configured to generate heat at a first side and to generate cool at a second side of th at least one thermoelectric cooler (118);
a second electrical insulator (116) located below the at least one thermoelectric cooler (116), and configured to insulate the at least one thermoelectric cooler (116); and
a metallic plate (120) located below the second electrical insulator (118), and configured to provide heat or coo! to the outside environment.
11. The thermo-electric device (100) of claim TO, wherein the at least one thermoelectric cooler (116) is made up of a semiconductor material, and is configured to utilize a peltier effect to generate heat and cold at the first side and th second side.
12., The thermo-electric device (100) of claim 10, wherein the plurality of fins are selected from cylindrical fins or rectangular fins.
13. The thermo-electric device (100) of claim 10, further comprising a control system (104) embedded in the accessory (102). and having a display board ( 08) to display temperature and duration of the temperature.
14. The thermo-electric device (100) of claim 13, wherein the control system (104) further comprising an encoder (110) to enable a user to set a temperature value and the duration of the temperature value.
15. A method for providing therapy to a user, the method comprising:
receiving electrical power by a therapy device (100);
enabling a user to provide temperature value and duration of the temperature;
utilizing a peltier effect to generate heat or cold at at least one thermoelectric cooler wherein the at least one thermoelectric cooler is made up of semiconductor material on a non-ceramic susbtrate;
utilizing fins as a heat sink above the at least one thermoelectric cooler; and
providing hot therapy or cold therapy to a user's injured body part. 16, A Peltier effect semiconductor system 1000 comprising;
at least one semiconductor element pair 1100 arranged to produce Peltier effect wherein the semiconductor element pair 1100 includes one P- type doped semiconductor element 1 100a and one N-type doped semiconductor element 1100b, each element having a cold end 120 and a hot end 1140, further said element pair 1 100 being arranged to form a portion of a thermal circuit;
a pair of non-ceramic substrate 1180 (1160a, 1 160b) wherein the at feast one semiconductor element pair 1 100 is sandwiched between the pair of non-ceramic substrate 1 160 (1160a, 1180b);
wherein the pair of non-ceramic substrate 160 provides thermal conductivity and also act as electrical insulators,
17. The system as claimed in c!aim 18 wherein the non-ceramic substrate 1160 is a polypropylene material for mounting the semiconductor element pair 1 100.
IS. The system as claimed in claim 17 wherein the polypropylene materia! provides faster insulation and thermal conductivity.
19. The system as claimed in claim 17, the non-ceramic substrate 1160 being fashioned of thermally conductive material whereby heat easily passes from hot ends into the non-ceramic substrate 1160, 20, The system as claimed In claim 17 wherein one substrate of the pair of non- ceramic substrate 1 160 is thermally coupled to the cold ends 1120 of the at least one P-type doped semiconductor element 1100a and one N-type doped semiconductor element 1100b.
21. The system as claimed in claim 17 wherein one substrate of the pair of non- ceramic substrate is thermally coupled to the hot ends 1 140 of said at least one P-type doped semiconductor element 1100a and one N-type doped semiconductor element 1 100b.
PCT/MY2018/000016 2017-03-28 2018-03-28 Heating and cooling device and method using peltier effect semiconductor Ceased WO2018182401A1 (en)

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