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WO2018100981A1 - Method for producing glass plate - Google Patents

Method for producing glass plate Download PDF

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Publication number
WO2018100981A1
WO2018100981A1 PCT/JP2017/040105 JP2017040105W WO2018100981A1 WO 2018100981 A1 WO2018100981 A1 WO 2018100981A1 JP 2017040105 W JP2017040105 W JP 2017040105W WO 2018100981 A1 WO2018100981 A1 WO 2018100981A1
Authority
WO
WIPO (PCT)
Prior art keywords
support
cut
glass plate
glass ribbon
glass
Prior art date
Application number
PCT/JP2017/040105
Other languages
French (fr)
Japanese (ja)
Inventor
世志彦 端
Original Assignee
日本電気硝子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電気硝子株式会社 filed Critical 日本電気硝子株式会社
Priority to CN201780067447.2A priority Critical patent/CN109923079B/en
Priority to KR1020197011476A priority patent/KR102435172B1/en
Publication of WO2018100981A1 publication Critical patent/WO2018100981A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat

Definitions

  • the present invention relates to a glass including a step of forming a scribe line along a width direction with respect to a glass ribbon conveyed downward in a vertical posture, and a step of breaking the glass ribbon along the scribe line and cutting out a glass plate.
  • the present invention relates to a method for manufacturing a plate.
  • Patent Document 1 As is well known, as a method for manufacturing a glass plate, there is a method in which a glass plate is cut out from a long glass ribbon formed by a downdraw method. A specific form of such a method is disclosed in Patent Document 1.
  • the glass ribbon that is the base of the glass plate may be formed into a film-like thickness (for example, a thickness of 300 ⁇ m or less).
  • a film-like thickness for example, a thickness of 300 ⁇ m or less.
  • the first and second problems are both problems that have been sought to be solved, but the situation in which the second problem occurs remarkably when the distance L between them is long in order to solve the first problem. Will be invited. On the contrary, if the mutual distance L is shortened in order to solve the second problem, a situation in which the first problem frequently occurs is caused. Under such circumstances, establishment of a technique capable of avoiding both problems has been expected.
  • the present invention made in view of the above circumstances, even when the glass ribbon is thin in a film shape, can be reliably broken along the scribe line, and also about the bending of the upper end portion of the glass plate cut out by folding.
  • the purpose is to provide technology that can prevent this.
  • the present invention which was created to achieve the above object, includes a scribing process for forming a scribe line along the width direction of the glass ribbon, and a lower side than the scribe line, with respect to the glass ribbon conveyed downward in a vertical posture.
  • the glass ribbon is broken along the scribe line by bending the forming part of the scribe line along with the operation of the support means while supporting the cut-out part existing in the support means, and the cut-out part is made of the glass plate And a folding step of cutting out as a glass plate manufacturing method, wherein the support means has a plurality of support portions along the vertical direction, and in the splitting step, the uppermost support among the plurality of support portions After the glass ribbon is broken in a state in which the support by the part is released, the support by the uppermost support part is performed.
  • the support means for supporting the cut-out portion one provided with a plurality of support portions along the vertical direction is used.
  • the support by the uppermost support part is released at the time of splitting, so the cut-out part at the time of splitting is made by a support part provided below the uppermost support part.
  • the lower part than the upper end is placed in a supported state. Therefore, at the time of folding, the scribe line and the support part that supports the nearest part to the scribe line (here, lower than the uppermost support part) are released as much as the support by the uppermost support part is released. It is possible to increase the distance between the support portion and the support portion.
  • the ineffective part is provided by a plurality of support parts. Is preferably supported.
  • the plurality of support portions come into contact with non-effective portions that are not products, rather than effective portions that are products. Therefore, it is possible to avoid the contamination of the effective portion and the generation of scratches due to the contact with the support portion, and it is possible to improve the quality of the finally obtained product glass plate.
  • the folding step it is preferable to support the upper end portion by bringing an abutting member into contact with the upper end portion of the cut-out portion before performing support by the uppermost support portion.
  • the cut-out part is inclined with respect to the vertical line. For this reason, after the splitting, the upper end portion of the cut-out portion (the glass plate cut out by the splitting) tries to bend so as to hang down by its own weight. Therefore, if the contact member is brought into contact with and supported by the upper end portion after the folding, the upper end portion can be more reliably prevented from being bent. In addition, after the contact member is brought into contact with the upper end portion, support by the uppermost support portion is performed, and thus it becomes easier to stably support the upper end portion.
  • the contact member preferably extends along the width direction.
  • the contact member is preferably a suction nozzle that sucks the glass powder generated when the glass ribbon is folded.
  • the glass plate can be reliably broken along the scribe line, and the upper end of the glass plate cut out by folding is bent. Can also be prevented.
  • a method for producing a glass plate according to an embodiment of the present invention will be described with reference to the accompanying drawings.
  • a case where a glass plate is cut out from a flexible glass ribbon for example, a thickness of 300 ⁇ m or less
  • the present invention is not limited to this, and the method for producing a glass plate according to the present invention can also be applied to a case where a glass plate is cut out from a glass ribbon having no flexibility.
  • the manufacturing apparatus 1 travels along the width direction (in FIG. 1, a direction perpendicular to the paper surface) on the surface 2 a of the glass ribbon 2 that is conveyed downward in a vertical posture.
  • a wheel cutter 4 that forms the scribe line 3 a support bar 5 that is long in the width direction for supporting the portion of the glass ribbon 2 where the wheel cutter 4 travels from the back surface 2b side, and a scribe line forming portion 2s (hereinafter referred to as scribe).
  • the line forming portion 2s) is supported by the back surface 2b side, and is split through a fulcrum bar 6 that is long in the width direction and serves as a fulcrum for splitting, and an opening 7a facing the surface 2a of the glass ribbon 2.
  • Dividing folding Bonn 2 comprises as main components.
  • the wheel cutter 4 and the suction nozzle 7 are mounted on a first housing (not shown) disposed on the surface 2 a side of the glass ribbon 2, and the support bar 5 and the fulcrum bar 6. Is mounted on a second housing (not shown) arranged on the back surface 2b side of the glass ribbon 2.
  • Each of the first casing and the second casing can be moved along the vertical direction.
  • the wheel cutter 4 and the suction nozzle 7 are configured to move up and down integrally with the first housing in a state in which the relative positional relationship in the vertical direction is maintained.
  • the support bar 5 and the fulcrum bar 6 are configured to move up and down integrally with the second housing while maintaining a relative positional relationship along the vertical direction.
  • each of the first housing and the second housing can descend following the glass ribbon 2 at the same speed as the conveying speed of the glass ribbon 2 when moving downward.
  • each of the wheel cutter 4, the support bar 5, the fulcrum bar 6, and the suction nozzle 7 has the glass ribbon 2 as the first casing and the second casing follow and drop on the glass ribbon 2. It is configured to exhibit its own functions while moving downward at the same speed as the transport speed.
  • the folding arm 8 can exhibit its own function while moving downward at the same speed as the conveying speed of the glass ribbon 2. That is, each component of the manufacturing apparatus 1 is in a state in which the relative speed along the vertical direction with respect to the glass ribbon 2 is zero when performing its function.
  • the wheel cutter 4, the support bar 5, the fulcrum bar 6, and the suction nozzle 7 are as shown by arrows in FIG. It is possible to move along the thickness direction of the glass ribbon 2 between a retreat position for retreating away from 2. The movement of these components along the thickness direction is performed while moving downward at the same speed as the glass ribbon 2.
  • the position indicated by a two-dot chain line in FIG. 1 is an operating position, and the position indicated by a solid line in FIG.
  • the position indicated by the solid line in FIG. 1 is the operating position, and the position indicated by the two-dot chain line in FIG.
  • the wheel cutter 4 is formed in a disk shape having a blade (edge) on a peripheral portion that rotates during traveling.
  • the support bar 5 has an abutting surface that abuts on a portion where the wheel cutter 4 travels.
  • the abutting surface may be formed on a flat surface, or if the glass ribbon 2 tends to be bent along the width direction due to the molding conditions of the glass ribbon 2, etc. It may be formed on a curved surface that follows the curvature of the ribbon 2.
  • a cylindrical support roller may be used instead of the support bar 5. In this case, in a state where the glass ribbon 2 is sandwiched from both the front and back sides by both the support roller and the wheel cutter 4, the wheel cutter 4 runs on the outer peripheral surface of the support roller so that both run synchronously in the width direction. Touch to the site.
  • the fulcrum bar 6 has a semicircular abutting section that abuts against the scribe line forming portion 2s.
  • the contact portion may be formed to extend in a straight line along the width direction, or may be formed to be curved following the curve of the glass ribbon 2 in the same manner as the contact surface of the support bar 5. In some cases.
  • the suction nozzle 7 is formed to extend in the width direction.
  • the dimension along the width direction of the suction nozzle 7 is approximately the same as the width of the glass ribbon 2 or wider than the width of the glass ribbon 2.
  • the suction nozzle 7 includes a plurality of openings 7a along the width direction.
  • Each of the plurality of openings 7a is connected to a negative pressure generator (not shown) (for example, a vacuum pump), and sucks glass powder using the negative pressure generated when the negative pressure generator is operated. I do.
  • an elastic member 7 b (for example, rubber or the like) rich in elasticity is attached to a tip portion facing the surface 2 a of the glass ribbon 2.
  • the elastic member 7b is attached so as to extend in the width direction at each of the upper end and the lower end of the tip portion.
  • the suction nozzle 7 has a function as an abutting member that abuts from the surface 2a side against the upper end portion 2xa of the cut-out portion 2x (glass plate) cut out by folding.
  • an elastic member 7b provided at the lower end of the distal end portion is brought into contact with the upper end portion 2xa of the cut-out cut-out portion 2x.
  • the suction nozzle 7 is positioned so that a gap is formed between the suction nozzle 7 and the upper end 2xa of the cutout portion 2x immediately before the cutout portion 2x is cut out.
  • the folding arm 8 functions as a support means for supporting the cut-out portion 2x in the glass ribbon 2.
  • the folding arm 8 includes a group of chucks including an arm main body 9 extending along the longitudinal direction of the glass ribbon 2 and a plurality (five in the present embodiment) of chucks 10 attached to the arm main body 9 with a space therebetween. 11. It should be noted that each of the plurality of chucks 10 can be adjusted in the mounting position in the longitudinal direction of the arm body 9.
  • the interval between the chucks 10 is appropriately set according to the outer dimensions and flexibility of the glass plate.
  • the intervals between the chucks 10 may be equal intervals, or may not be equal intervals in order to avoid interference or the like.
  • the arm body 9 and the chuck group 11 are disposed on one side and the other side in the width direction of the glass ribbon 2.
  • the plurality of chucks 10 belonging to the one chuck group 11 and the plurality of chucks 10 belonging to the other chuck group 11 are arranged symmetrically with respect to the center line 2c in the width direction of the glass ribbon 2. Yes.
  • Each of the plurality of chucks 10 holds a pair of claws 10a as support portions that directly support the cut-out portion 2x by gripping the cut-out portion 2x existing below the scribe line 3 in the thickness direction.
  • the pair of claws 10a can be freely opened and closed, and the pair of claws 10a are closed to support the cut-out portion 2x, and the open portion is released from support of the cut-out portion 2x. Note that the pair of claws 10a in the open state is in a state of being retracted to a position not in contact with the cut-out portion 2x even when the cut-out portion 2x is displaced along the thickness direction.
  • the pair of claws 10a is configured to support the ineffective portions 2d existing at both ends in the width direction of the cut-out portion 2x.
  • Both ineffective portions 2d are portions that are discarded without being a product, unlike the effective portion 2e that is a product existing between them.
  • the thickness of the ineffective portion 2d varies along the width direction. Specifically, the thickness in the vicinity of the end surface of the ineffective portion 2d increases more than the effective portion 2e, and the thickness between the vicinity of the end surface and the effective portion 2e gradually decreases as the distance from the end surface increases. It is more preferable that the pair of claws 10a support a portion of the ineffective portion 2d where the thickness gradually decreases.
  • the cut-out portion 2 x is supported and the support is released independently of the pair of claws 10 a provided in the other chucks 10. It is possible. 1 and 2, a pair of claws 10a (hereinafter referred to as the uppermost claw 10ax) provided in the uppermost chuck 10 (hereinafter referred to as the uppermost chuck 10x) among the plurality of chucks 10 are in an open state. And the support is released.
  • the folding arm 8 can change its posture from the basic posture shown by a two-dot chain line in FIG. 1 to the inclined posture shown by a solid line in the state where the cut portion 2x is supported.
  • the change in the posture of the split arm 8 is made by the rotation of the split arm 8 around the fulcrum bar 6. Further, the posture of the folding arm 8 is changed while moving downward at the same speed as the glass ribbon 2.
  • the folding arm 8 is configured to bend the glass ribbon 2 along the scribe line 3 by bending the scribe line forming portion 2 s so that the surface 2 a side is convex as the posture changes. Yes.
  • the folding arm 8 is configured to move downward at a higher speed than the conveying speed of the glass ribbon 2.
  • the glass ribbon 2 to be folded is glass formed by, for example, a downdraw method (such as an overflow downdraw method).
  • the glass ribbon 2 is formed to have a thickness of, for example, 300 ⁇ m or less, and has such flexibility that it can be easily bent by the action of an external force.
  • a scribing process for forming the scribe line 3 on the glass ribbon 2 a splitting process for splitting the glass ribbon 2 along the scribe line 3 formed in the scribing process, and cutting out the glass plate. And execute the process.
  • a plurality of chucks 10 (excluding the uppermost chuck 10x) provided in the folding arm 8 support the cut-out portion 2x by a pair of claws 10a, respectively.
  • the wheel cutter 4 and the support bar 5 are moved from the retracted position to the operating position.
  • the wheel cutter 4 that has moved to the operating position is caused to travel along the width direction on the surface 2 a of the glass ribbon 2 to form the scribe line 3.
  • the scribe process is completed.
  • the scribing process is executed in a state in which the uppermost chuck 10x out of the plurality of chucks 10 releases the support of the cut-out portion 2x by the uppermost claw 10ax. Absent. As a modification of the present embodiment, the scribing process may be executed in a state where the cut-out portion 2x is supported by the uppermost claw 10ax.
  • the wheel cutter 4 and the support bar 5 are moved from the operating position to the retracted position.
  • the support of the cut-out portion 2x by the plurality of chucks 10 is continued even after the scribing process is completed.
  • the wheel cutter 4 and the support bar 5 are in the same height position as the scribe line 3.
  • both the first casing and the second casing both not shown move upward relative to the glass ribbon 2.
  • the fulcrum bar 6 and the suction nozzle 7 are shifted to the same height position as the scribe line 3 instead of the wheel cutter 4 and the support bar 5.
  • the fulcrum bar 6 and the suction nozzle 7 are moved from the retracted position to the operating position.
  • the posture of the split arm 8 is changed from the basic posture to the inclined posture in a state where the support of the cut-out portion 2 x by the uppermost claw 10 ax is released.
  • the glass ribbon 2 is broken along the scribe line 3, and the cut-out portion 2x is cut out from the glass ribbon 2 as a glass plate.
  • the glass powder generated with the splitting is sucked by the suction nozzle 7.
  • the preferable value as the distance L2 is different depending on the thickness of the glass ribbon 2, but when the thickness of the glass ribbon 2 is 300 ⁇ m or less, the value of the distance L2 is set to 400 mm. It is preferably within the range of -900 mm, more preferably within the range of 500 mm-800 mm, and most preferably within the range of 600 mm-700 mm.
  • the cut-out cut-out portion 2x (glass plate) has its upper end portion 2xa inclined toward the suction nozzle 7 by its own weight.
  • the upper end 2xa is supported by being brought into contact with the elastic member 7b provided in the suction nozzle 7, thereby stopping the inclination of the upper end 2xa.
  • the uppermost claw 10ax of the uppermost chuck 10x is closed, and the cut-out portion 2x is supported.
  • the fulcrum bar 6 and the suction nozzle 7 are moved from the operating position to the retracted position after the support of the cut-out portion 2x by the uppermost claw 10ax is completed.
  • the folding arm 8 is moved downward at a higher speed than the conveying speed of the glass ribbon 2. Thereafter, the cut-out cut portion 2x is transported in a vertically placed posture by the folding arm 8 and transferred to the downstream process.
  • the upper end 2xa of the cut-out cut-out portion 2x is brought into contact with the elastic member 7b provided in the suction nozzle 7, but this is not restrictive.
  • a member that comes into contact with the upper end 2xa from the surface 2a side may be arranged separately from the suction nozzle 7. Further, the upper end portion 2xa may be supported by the uppermost claw 10ax before the upper end portion 2xa of the cut out cut portion 2x comes into contact with the elastic member 7b.
  • the scribe line 3 and the portion closest to the scribe line 3 are removed by the amount that the support of the cut-out portion 2x by the uppermost claw 10ax is released at the time of folding. It is possible to increase the distance between the pair of claws 10a to be supported (the above L2). As a result, it is possible to avoid a situation in which the scribe line forming portion 2s is excessively bent and an excessive bending stress is generated. As a result, even when the glass ribbon 2 is thin like a film, it can be reliably broken along the scribe line 3. Further, after the split, the cut-out portion 2x is supported by the uppermost claw 10ax. Thereby, even when the glass ribbon 2 is thin like a film, it is possible to prevent the upper end portion 2xa of the cut-out portion 2x (glass plate) cut out by folding.
  • each of the plurality of chucks has a pair of claws, and the pair of claws supports the cut-out portion of the glass ribbon. It is good also as an aspect which replaces with a pair of nail
  • folding is performed in a state in which only the support of the cut-out portion by the uppermost claw of the uppermost chuck is released. Is not to be done. For example, as a mode in which folding is performed in a state where the support of the cut portion by the pair of claws of the chuck arranged adjacent to the lower side of the uppermost chuck is also released in addition to the uppermost claw of the uppermost chuck Also good.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

This method includes a scribing step for forming scribe lines 3 on a glass ribbon 2 that is conveyed downward in a vertical orientation, and a splitting step in which the glass ribbon 2 is split and a part to be cut out 2x is cut out as a glass plate by bending a scribe-line-forming part 2s while supporting the part to be cut out 2x by a splitting arm 8. A plurality of pairs of claws 10a are provided along the vertical direction on the splitting arm 8. In the splitting step, the glass ribbon 2 is supported by the uppermost claw 10ax after being split in a state in which the support by the uppermost claw 10ax has been released.

Description

ガラス板の製造方法Manufacturing method of glass plate
 本発明は、縦姿勢で下方に搬送されるガラスリボンに対し、幅方向に沿ってスクライブ線を形成する工程と、スクライブ線に沿ってガラスリボンを折割り、ガラス板を切り出す工程とを含むガラス板の製造方法に関する。 The present invention relates to a glass including a step of forming a scribe line along a width direction with respect to a glass ribbon conveyed downward in a vertical posture, and a step of breaking the glass ribbon along the scribe line and cutting out a glass plate. The present invention relates to a method for manufacturing a plate.
 周知のように、ガラス板を製造するための方法の一つとして、ダウンドロー法により成形した長尺なガラスリボンからガラス板を切り出して得る方法がある。このような方法の具体的な形態が特許文献1に開示されている。 As is well known, as a method for manufacturing a glass plate, there is a method in which a glass plate is cut out from a long glass ribbon formed by a downdraw method. A specific form of such a method is disclosed in Patent Document 1.
 図9に示すように、同文献に開示された形態では、成形後に縦姿勢で下方に搬送されるガラスリボン100に対し、まず、幅方向(図9では、紙面に鉛直な方向)に沿ってスクライブ線101を形成する。次に、スクライブ線101よりも下方に存する被切出部100xを支持手段102に備わった複数の支持部102aで支持しつつ、支持手段102の動作に伴ってスクライブ線101の形成部を湾曲させる。これにより、スクライブ線101に沿ってガラスリボン100を折割る。その結果、ガラスリボン100から被切出部100xがガラス板として切り出される。 As shown in FIG. 9, in the form disclosed in the same document, first, along the glass ribbon 100 conveyed downward in a vertical posture after forming, first, along the width direction (in FIG. 9, a direction perpendicular to the paper surface). A scribe line 101 is formed. Next, the portion to be cut 100x existing below the scribe line 101 is supported by a plurality of support portions 102a provided in the support means 102, and the forming portion of the scribe line 101 is bent in accordance with the operation of the support means 102. . Thereby, the glass ribbon 100 is broken along the scribe line 101. As a result, the cut-out portion 100x is cut out from the glass ribbon 100 as a glass plate.
特開2002‐137930号公報JP 2002-137930 A
 ところで、近年、ガラス板に対する薄板化の要請が高まっており、これに伴って、ガラス板の元となるガラスリボンをフィルム状の厚み(例えば、300μm以下の厚み)に成形する場合がある。しかしながら、上記の形態の下、フィルム状のガラスリボンからガラス板を切り出す場合には、図9に示すように、スクライブ線101と、このスクライブ線101に直近の箇所を支持する支持部102aとの相互間距離Lの長短に基づいて、下記のような二つの問題が生じていた。 By the way, in recent years, there is an increasing demand for thinning the glass plate, and accordingly, the glass ribbon that is the base of the glass plate may be formed into a film-like thickness (for example, a thickness of 300 μm or less). However, when the glass plate is cut out from the film-like glass ribbon under the above-described form, as shown in FIG. 9, the scribe line 101 and the support portion 102 a that supports the portion nearest to the scribe line 101 are provided. Based on the length of the mutual distance L, the following two problems have occurred.
 第一の問題として、相互間距離Lが短い場合には、ガラスリボン100を折割るに際し、支持手段102の動作に伴ってスクライブ線101の形成部が過度に湾曲してしまう。これにより、スクライブ線101の形成部に過大な曲げ応力が発生し、折割りにより形成される切断部がスクライブ線101から逸れて形成される等、ガラスリボン100をスクライブ線101に沿って折割ることが難しくなる。また、第二の問題として、相互間距離Lが長い場合には、折割りで切り出したフィルム状のガラス板(被切出部100x)の上端部100xaが自重で下方に撓み、この撓みに起因してガラス板(被切出部100x)が破損に至ってしまうことがあった。 As a first problem, when the mutual distance L is short, when the glass ribbon 100 is broken, the portion where the scribe line 101 is formed is excessively curved along with the operation of the support means 102. Thereby, an excessive bending stress is generated in the formation part of the scribe line 101, and the cut part formed by the splitting is formed away from the scribe line 101, and the glass ribbon 100 is bent along the scribe line 101. It becomes difficult. As a second problem, when the mutual distance L is long, the upper end portion 100xa of the film-like glass plate cut out by folding (the cut-out portion 100x) bends downward due to its own weight, resulting from this bend. As a result, the glass plate (the cut-out portion 100x) may be damaged.
 第一および第二の問題は、いずれも解決が求められていた問題ではあるが、第一の問題を解決するために相互間距離Lを長くとると、第二の問題が顕著に発生する事態を招いてしまう。反対に、第二の問題を解決するために相互間距離Lを短くとると、今度は第一の問題が頻発する事態を招来してしまう。このような事情から、両問題の双方の発生を回避できる技術の確立が期待されていた。 The first and second problems are both problems that have been sought to be solved, but the situation in which the second problem occurs remarkably when the distance L between them is long in order to solve the first problem. Will be invited. On the contrary, if the mutual distance L is shortened in order to solve the second problem, a situation in which the first problem frequently occurs is caused. Under such circumstances, establishment of a technique capable of avoiding both problems has been expected.
 上記の事情に鑑みなされた本発明は、ガラスリボンがフィルム状に薄い場合でも、スクライブ線に沿って確実に折割ることができ、且つ、折割りで切り出したガラス板の上端部の撓みについても防止できる技術の提供を目的とする。 The present invention made in view of the above circumstances, even when the glass ribbon is thin in a film shape, can be reliably broken along the scribe line, and also about the bending of the upper end portion of the glass plate cut out by folding. The purpose is to provide technology that can prevent this.
 上記の目的を達成するために創案された本発明は、縦姿勢で下方に搬送されるガラスリボンに対し、ガラスリボンの幅方向に沿ってスクライブ線を形成するスクライブ工程と、スクライブ線よりも下方に存する被切出部を支持手段で支持しつつ、支持手段の動作に伴ってスクライブ線の形成部を湾曲させることにより、スクライブ線に沿ってガラスリボンを折割り、被切出部をガラス板として切り出す折割工程とを含むガラス板の製造方法であって、支持手段は、上下方向に沿って複数の支持部を有し、折割工程では、複数の支持部のうちで最上方の支持部による支持を解除した状態でガラスリボンを折割った後、最上方の支持部による支持を行うことに特徴付けられる。 The present invention, which was created to achieve the above object, includes a scribing process for forming a scribe line along the width direction of the glass ribbon, and a lower side than the scribe line, with respect to the glass ribbon conveyed downward in a vertical posture. The glass ribbon is broken along the scribe line by bending the forming part of the scribe line along with the operation of the support means while supporting the cut-out part existing in the support means, and the cut-out part is made of the glass plate And a folding step of cutting out as a glass plate manufacturing method, wherein the support means has a plurality of support portions along the vertical direction, and in the splitting step, the uppermost support among the plurality of support portions After the glass ribbon is broken in a state in which the support by the part is released, the support by the uppermost support part is performed.
 本方法では、被切出部を支持する支持手段として、上下方向に沿って複数の支持部を設けたものを用いている。そして、折割工程では、最上方の支持部による支持を折割りの際に解除することから、折割りの際の被切出部は、最上方の支持部よりも下方に設けた支持部により、上端部よりも下方の箇所を支持された状態に置かれる。そのため、折割りの際、最上方の支持部による支持を解除している分だけ、スクライブ線と、このスクライブ線に直近の箇所を支持する支持部(ここでは、最上方の支持部よりも下方に設けた支持部)との相互間距離を長くとることが可能となる。これにより、支持手段の動作に伴ってスクライブ線の形成部が過度に湾曲し、当該形成部に過大な曲げ応力が発生するような事態の発生を回避できる。その結果、ガラスリボンがフィルム状に薄い場合でも、スクライブ線に沿って確実に折割ることが可能となる。これに加え、本方法においては、折割り後に、最上方の支持部による被切出部(折割りで切り出したガラス板)の支持を行う。これにより、ガラスリボンがフィルム状に薄い場合でも、折割りで切り出したガラス板の上端部の撓みを防止することができる。 In this method, as the support means for supporting the cut-out portion, one provided with a plurality of support portions along the vertical direction is used. And in the splitting step, the support by the uppermost support part is released at the time of splitting, so the cut-out part at the time of splitting is made by a support part provided below the uppermost support part. The lower part than the upper end is placed in a supported state. Therefore, at the time of folding, the scribe line and the support part that supports the nearest part to the scribe line (here, lower than the uppermost support part) are released as much as the support by the uppermost support part is released. It is possible to increase the distance between the support portion and the support portion. Accordingly, it is possible to avoid the occurrence of a situation in which the scribe line forming portion is excessively bent in accordance with the operation of the support means, and an excessive bending stress is generated in the forming portion. As a result, even when the glass ribbon is thin like a film, it can be reliably broken along the scribe line. In addition, in this method, after the splitting, the cut-out portion (the glass plate cut out by the splitting) is supported by the uppermost support portion. Thereby, even when the glass ribbon is thin like a film, it is possible to prevent the upper end portion of the glass plate cut out by folding.
 上記の方法において、被切出部が、幅方向の両端にそれぞれ存する非有効部と、両非有効部の相互間に存する有効部とを有する場合には、複数の支持部により、非有効部を支持することが好ましい。 In the above method, when the cut-out part has an ineffective part that exists at both ends in the width direction and an effective part that exists between the two ineffective parts, the ineffective part is provided by a plurality of support parts. Is preferably supported.
 このようにすれば、複数の支持部が、製品となる有効部ではなく、製品とならない非有効部と接触することになる。そのため、支持部との接触に起因した有効部の汚染や傷の発生を回避でき、最終的に得られる製品ガラス板の品質を向上させることが可能となる。 In this way, the plurality of support portions come into contact with non-effective portions that are not products, rather than effective portions that are products. Therefore, it is possible to avoid the contamination of the effective portion and the generation of scratches due to the contact with the support portion, and it is possible to improve the quality of the finally obtained product glass plate.
 上記の方法において、折割工程では、最上方の支持部による支持を行う前に、被切出部の上端部に当接部材を当接させることによって上端部を支持することが好ましい。 In the above method, in the folding step, it is preferable to support the upper end portion by bringing an abutting member into contact with the upper end portion of the cut-out portion before performing support by the uppermost support portion.
 ガラスリボンの折割りでは、被切出部を鉛直線に対して傾斜させる。このため、折割り後には、被切出部(折割りで切り出したガラス板)の上端部が、自重により垂れ下がるように撓もうとする。従って、折割り後に、上端部に当接部材を当接させて支持するようにすれば、上端部の撓みをより確実に防止することができる。また、上端部に当接部材を当接させた後で、最上方の支持部による支持を行うことで、上端部の支持を安定して行いやすくなる。 ¡When cutting the glass ribbon, the cut-out part is inclined with respect to the vertical line. For this reason, after the splitting, the upper end portion of the cut-out portion (the glass plate cut out by the splitting) tries to bend so as to hang down by its own weight. Therefore, if the contact member is brought into contact with and supported by the upper end portion after the folding, the upper end portion can be more reliably prevented from being bent. In addition, after the contact member is brought into contact with the upper end portion, support by the uppermost support portion is performed, and thus it becomes easier to stably support the upper end portion.
 上記の方法では、当接部材が、幅方向に沿って延びていることが好ましい。 In the above method, the contact member preferably extends along the width direction.
 このようにすれば、被切出部(折割りで切り出したガラス板)の上端部に当接部材を当接させるにあたり、これを安定して行うことができる。 In this way, when the contact member is brought into contact with the upper end of the portion to be cut out (the glass plate cut out by folding), this can be performed stably.
 上記の方法では、当接部材が、ガラスリボンの折割りに伴って発生したガラス粉を吸引する吸引ノズルであることが好ましい。 In the above method, the contact member is preferably a suction nozzle that sucks the glass powder generated when the glass ribbon is folded.
 このようにすれば、当接部材が吸引ノズルであることで、被切出部(折割りで切り出したガラス板)の上端部を支持するのみでなく、折割工程の実行に伴って発生したガラス粉を吸引することも可能となる。そのため、ガラス粉の付着等に起因したガラス板の品質の低下を好適に回避することができる。 If it does in this way, it will generate | occur | produce with execution of a folding process not only to support the upper end part of a to-be-cut part (the glass plate cut out by splitting) because a contact member is a suction nozzle. It is also possible to suck glass powder. Therefore, it is possible to suitably avoid the deterioration of the quality of the glass plate due to the adhesion of glass powder or the like.
 本発明に係るガラス板の製造方法によれば、ガラスリボンがフィルム状に薄い場合でも、スクライブ線に沿って確実に折割ることができると共に、折割りで切り出したガラス板の上端部の撓みについても防止することが可能となる。 According to the method for producing a glass plate according to the present invention, even when the glass ribbon is thin like a film, the glass plate can be reliably broken along the scribe line, and the upper end of the glass plate cut out by folding is bent. Can also be prevented.
本発明の実施形態に係るガラス板の製造方法に用いる製造装置を示す側面図である。It is a side view which shows the manufacturing apparatus used for the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法に用いる製造装置を示す正面図である。It is a front view which shows the manufacturing apparatus used for the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the glass plate which concerns on embodiment of this invention. 本発明の実施形態に係るガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the glass plate which concerns on embodiment of this invention. 従来におけるガラス板の製造方法を示す側面図である。It is a side view which shows the manufacturing method of the conventional glass plate.
 以下、本発明の実施形態に係るガラス板の製造方法について、添付の図面を参照して説明する。なお、以下に説明する実施形態では、可撓性を有するガラスリボン(例えば、厚みが300μm以下)からガラス板を切り出して得る場合を例に挙げて説明する。しかしながら、この限りではなく、本発明に係るガラス板の製造方法は、可撓性を有しないガラスリボンからガラス板を切り出して得る場合にも適用が可能である。 Hereinafter, a method for producing a glass plate according to an embodiment of the present invention will be described with reference to the accompanying drawings. In the embodiment described below, a case where a glass plate is cut out from a flexible glass ribbon (for example, a thickness of 300 μm or less) will be described as an example. However, the present invention is not limited to this, and the method for producing a glass plate according to the present invention can also be applied to a case where a glass plate is cut out from a glass ribbon having no flexibility.
 はじめに、ガラス板の製造方法に用いる製造装置の構成について、図1および図2を参照して説明する。 First, the structure of the manufacturing apparatus used for the manufacturing method of a glass plate is demonstrated with reference to FIG. 1 and FIG.
 図1および図2に示すように、製造装置1は、縦姿勢で下方に搬送されるガラスリボン2の表面2a上を幅方向(図1では、紙面に鉛直な方向)に沿って走行しながらスクライブ線3を形成するホイールカッター4と、ガラスリボン2におけるホイールカッター4が走行する部位を裏面2b側から支持する幅方向に長尺な支持バー5と、スクライブ線の形成部2s(以下、スクライブ線形成部2sと表記)を裏面2b側から支持して折割りの支点となる幅方向に長尺な支点バー6と、ガラスリボン2の表面2aに面した開口部7aを介して折割りで発生したガラス粉を吸引する吸引ノズル7と、被切出部2x(ガラス板として切り出される部位)を支持した状態で、自身の動作に伴ってスクライブ線形成部2sを湾曲させることで、ガラスリボン2を折割る折割アーム8とを、主たる構成要素として備えている。 As shown in FIGS. 1 and 2, the manufacturing apparatus 1 travels along the width direction (in FIG. 1, a direction perpendicular to the paper surface) on the surface 2 a of the glass ribbon 2 that is conveyed downward in a vertical posture. A wheel cutter 4 that forms the scribe line 3, a support bar 5 that is long in the width direction for supporting the portion of the glass ribbon 2 where the wheel cutter 4 travels from the back surface 2b side, and a scribe line forming portion 2s (hereinafter referred to as scribe). The line forming portion 2s) is supported by the back surface 2b side, and is split through a fulcrum bar 6 that is long in the width direction and serves as a fulcrum for splitting, and an opening 7a facing the surface 2a of the glass ribbon 2. By supporting the suction nozzle 7 for sucking the generated glass powder and the portion to be cut 2x (the portion to be cut out as a glass plate), the scribe line forming portion 2s is curved in accordance with its own operation, thereby making glass A bend-breaking arm 8 Dividing folding Bonn 2 comprises as main components.
 製造装置1の各構成要素のうち、ホイールカッター4および吸引ノズル7は、ガラスリボン2の表面2a側に配置された図示省略の第一筐体に搭載されると共に、支持バー5および支点バー6は、ガラスリボン2の裏面2b側に配置された図示省略の第二筐体に搭載されている。第一筐体および第二筐体は、それぞれ上下方向に沿って移動することが可能となっている。これにより、ホイールカッター4および吸引ノズル7は、これらの上下方向における相対的な位置関係を維持した状態の下、第一筐体と一体に上下動する構成となっている。一方、支持バー5および支点バー6は、これらの上下方向に沿った相対的な位置関係を維持した状態の下、第二筐体と一体に上下動する構成となっている。 Among the constituent elements of the manufacturing apparatus 1, the wheel cutter 4 and the suction nozzle 7 are mounted on a first housing (not shown) disposed on the surface 2 a side of the glass ribbon 2, and the support bar 5 and the fulcrum bar 6. Is mounted on a second housing (not shown) arranged on the back surface 2b side of the glass ribbon 2. Each of the first casing and the second casing can be moved along the vertical direction. Thereby, the wheel cutter 4 and the suction nozzle 7 are configured to move up and down integrally with the first housing in a state in which the relative positional relationship in the vertical direction is maintained. On the other hand, the support bar 5 and the fulcrum bar 6 are configured to move up and down integrally with the second housing while maintaining a relative positional relationship along the vertical direction.
 第一筐体および第二筐体の各々は、下方への移動時において、ガラスリボン2の搬送速度と同一速度で、ガラスリボン2に追従して降下することが可能となっている。これにより、ホイールカッター4、支持バー5、支点バー6、及び、吸引ノズル7の各々は、上記の第一筐体および第二筐体がガラスリボン2に追従降下するのに伴い、ガラスリボン2の搬送速度と同一速度で下方に移動しつつ、自身の機能を発揮する構成となっている。同様にして、折割アーム8についても、ガラスリボン2の搬送速度と同一速度で下方に移動しつつ、自身の機能を発揮することが可能である。すなわち、これら製造装置1の各構成要素は、自身の機能を発揮する際において、ガラスリボン2に対する上下方向に沿った相対速度がゼロの状態となる。 Each of the first housing and the second housing can descend following the glass ribbon 2 at the same speed as the conveying speed of the glass ribbon 2 when moving downward. As a result, each of the wheel cutter 4, the support bar 5, the fulcrum bar 6, and the suction nozzle 7 has the glass ribbon 2 as the first casing and the second casing follow and drop on the glass ribbon 2. It is configured to exhibit its own functions while moving downward at the same speed as the transport speed. Similarly, the folding arm 8 can exhibit its own function while moving downward at the same speed as the conveying speed of the glass ribbon 2. That is, each component of the manufacturing apparatus 1 is in a state in which the relative speed along the vertical direction with respect to the glass ribbon 2 is zero when performing its function.
 上記の各構成要素のうち、ホイールカッター4、支持バー5、支点バー6、及び、吸引ノズル7は、図1に矢印で示すように、自身の機能を発揮するための作動位置と、ガラスリボン2から離れて退避するための退避位置との間を、ガラスリボン2の厚み方向に沿って移動することが可能である。これら各構成要素の厚み方向に沿った移動は、ガラスリボン2と同一速度で下方に移動しつつ行われる。なお、ホイールカッター4および支持バー5においては、図1に二点鎖線で示す位置が作動位置であり、同図に実線で示す位置が退避位置である。一方、支点バー6および吸引ノズル7においては、図1に実線で示す位置が作動位置であり、同図に二点鎖線で示す位置が退避位置である。 Among the above components, the wheel cutter 4, the support bar 5, the fulcrum bar 6, and the suction nozzle 7 are as shown by arrows in FIG. It is possible to move along the thickness direction of the glass ribbon 2 between a retreat position for retreating away from 2. The movement of these components along the thickness direction is performed while moving downward at the same speed as the glass ribbon 2. In the wheel cutter 4 and the support bar 5, the position indicated by a two-dot chain line in FIG. 1 is an operating position, and the position indicated by a solid line in FIG. On the other hand, in the fulcrum bar 6 and the suction nozzle 7, the position indicated by the solid line in FIG. 1 is the operating position, and the position indicated by the two-dot chain line in FIG.
 ホイールカッター4は、走行時に回転する周部に刃(エッジ)を備えた円盤状に形成されている。 The wheel cutter 4 is formed in a disk shape having a blade (edge) on a peripheral portion that rotates during traveling.
 支持バー5は、ホイールカッター4が走行する部位に当接する当接面を有する。当接面は、平坦面に形成される場合もあるし、ガラスリボン2の成形条件等に由来して当該ガラスリボン2が幅方向に沿って湾曲しやすい傾向があるような場合には、ガラスリボン2の湾曲に倣う湾曲面に形成される場合もある。なお、支持バー5に代えて円柱状の支持ローラーを用いてもよい。この場合、支持ローラーとホイールカッター4との両者でガラスリボン2を表裏両側から挟んだ状態で、両者が同期して幅方向に走行するように、支持ローラーの外周面をホイールカッター4が走行する部位に当接させる。 The support bar 5 has an abutting surface that abuts on a portion where the wheel cutter 4 travels. The abutting surface may be formed on a flat surface, or if the glass ribbon 2 tends to be bent along the width direction due to the molding conditions of the glass ribbon 2, etc. It may be formed on a curved surface that follows the curvature of the ribbon 2. Note that a cylindrical support roller may be used instead of the support bar 5. In this case, in a state where the glass ribbon 2 is sandwiched from both the front and back sides by both the support roller and the wheel cutter 4, the wheel cutter 4 runs on the outer peripheral surface of the support roller so that both run synchronously in the width direction. Touch to the site.
 支点バー6は、スクライブ線形成部2sに当接する断面が半円状の当接部を有する。当接部は、幅方向に沿って一直線に延びるように形成される場合もあるし、支持バー5の当接面と同様にして、ガラスリボン2の湾曲に倣って湾曲するように形成される場合もある。 The fulcrum bar 6 has a semicircular abutting section that abuts against the scribe line forming portion 2s. The contact portion may be formed to extend in a straight line along the width direction, or may be formed to be curved following the curve of the glass ribbon 2 in the same manner as the contact surface of the support bar 5. In some cases.
 吸引ノズル7は、幅方向に延びるように形成されている。吸引ノズル7の幅方向に沿った寸法は、ガラスリボン2の幅と同程度であるか、若しくは、ガラスリボン2の幅よりも幅広となっている。また、吸引ノズル7は、幅方向に沿って複数の開口部7aを備えている。複数の開口部7aは、それぞれ図示省略の負圧発生装置(例えば、真空ポンプ等)と接続されており、当該負圧発生装置の稼働に伴って発生した負圧を利用してガラス粉の吸引を行う。 The suction nozzle 7 is formed to extend in the width direction. The dimension along the width direction of the suction nozzle 7 is approximately the same as the width of the glass ribbon 2 or wider than the width of the glass ribbon 2. Further, the suction nozzle 7 includes a plurality of openings 7a along the width direction. Each of the plurality of openings 7a is connected to a negative pressure generator (not shown) (for example, a vacuum pump), and sucks glass powder using the negative pressure generated when the negative pressure generator is operated. I do.
 吸引ノズル7において、ガラスリボン2の表面2aに対向する先端部には、弾性に富んだ弾性部材7b(例えば、ゴム等)が取り付けられている。この弾性部材7bは、先端部の上端および下端の各々で幅方向に延びるように取り付けられている。また、吸引ノズル7は、折割りで切り出される被切出部2x(ガラス板)の上端部2xaに対して表面2a側から当接する当接部材としての機能を有する。本実施形態では、後述するように、切り出された被切出部2xの上端部2xaに対し、先端部の下端に備わった弾性部材7bを当接させる。なお、吸引ノズル7は、被切出部2xが切り出される直前の時点では、被切出部2xの上端部2xaとの相互間に隙間が形成されるように位置している。 In the suction nozzle 7, an elastic member 7 b (for example, rubber or the like) rich in elasticity is attached to a tip portion facing the surface 2 a of the glass ribbon 2. The elastic member 7b is attached so as to extend in the width direction at each of the upper end and the lower end of the tip portion. The suction nozzle 7 has a function as an abutting member that abuts from the surface 2a side against the upper end portion 2xa of the cut-out portion 2x (glass plate) cut out by folding. In the present embodiment, as will be described later, an elastic member 7b provided at the lower end of the distal end portion is brought into contact with the upper end portion 2xa of the cut-out cut-out portion 2x. The suction nozzle 7 is positioned so that a gap is formed between the suction nozzle 7 and the upper end 2xa of the cutout portion 2x immediately before the cutout portion 2x is cut out.
 折割アーム8は、ガラスリボン2における被切出部2xを支持する支持手段として機能する。折割アーム8は、ガラスリボン2の長手方向に沿って延びるアーム本体9と、相互に間隔を空けてアーム本体9に取り付けられた複数(本実施形態では五つ)のチャック10でなるチャック群11とを備えている。なお、複数のチャック10の各々は、アーム本体9の長手方向において取り付ける位置を調節することが可能である。チャック10同士の間隔は、ガラス板の外形寸法や可撓性に応じて適宜設定される。チャック10同士の間隔は等間隔であってもよいし、干渉等を回避するために等間隔でなくともよい。 The folding arm 8 functions as a support means for supporting the cut-out portion 2x in the glass ribbon 2. The folding arm 8 includes a group of chucks including an arm main body 9 extending along the longitudinal direction of the glass ribbon 2 and a plurality (five in the present embodiment) of chucks 10 attached to the arm main body 9 with a space therebetween. 11. It should be noted that each of the plurality of chucks 10 can be adjusted in the mounting position in the longitudinal direction of the arm body 9. The interval between the chucks 10 is appropriately set according to the outer dimensions and flexibility of the glass plate. The intervals between the chucks 10 may be equal intervals, or may not be equal intervals in order to avoid interference or the like.
 アーム本体9およびチャック群11は、ガラスリボン2の幅方向における一方側および他方側のそれぞれに配置されている。なお、一方側のチャック群11に属する複数のチャック10と、他方側のチャック群11に属する複数のチャック10とは、ガラスリボン2の幅方向における中心線2cを基準として線対称に配置されている。 The arm body 9 and the chuck group 11 are disposed on one side and the other side in the width direction of the glass ribbon 2. The plurality of chucks 10 belonging to the one chuck group 11 and the plurality of chucks 10 belonging to the other chuck group 11 are arranged symmetrically with respect to the center line 2c in the width direction of the glass ribbon 2. Yes.
 複数のチャック10の各々は、スクライブ線3よりも下方に存する被切出部2xを厚み方向に把持することで、当該被切出部2xを直接に支持する支持部としての一対の爪10aを有する。一対の爪10aは自在に開閉させることが可能であり、一対の爪10aを閉状態として被切出部2xを支持すると共に、開状態として被切出部2xの支持を解除する。なお、開状態にある一対の爪10aは、被切出部2xが厚み方向に沿って変位したような場合でも、当該被切出部2xと接触しない位置に退避した状態となる。 Each of the plurality of chucks 10 holds a pair of claws 10a as support portions that directly support the cut-out portion 2x by gripping the cut-out portion 2x existing below the scribe line 3 in the thickness direction. Have. The pair of claws 10a can be freely opened and closed, and the pair of claws 10a are closed to support the cut-out portion 2x, and the open portion is released from support of the cut-out portion 2x. Note that the pair of claws 10a in the open state is in a state of being retracted to a position not in contact with the cut-out portion 2x even when the cut-out portion 2x is displaced along the thickness direction.
 一対の爪10aは、被切出部2xの幅方向両端にそれぞれ存する非有効部2dを支持する構成となっている。両非有効部2dは、これらの相互間に存する製品となる有効部2eとは異なり、製品とならずに廃棄される部位である。ここで、非有効部2dの厚みは、幅方向に沿って変化する。具体的には、非有効部2dのうちの端面付近の厚みは有効部2eよりも大きく増加し、その端面付近と有効部2eの間の厚みは端面付近から遠ざかるに従って漸次減少する。このような非有効部2dのうちで厚みが漸次減少する部分を一対の爪10aが支持することがより好ましい。 The pair of claws 10a is configured to support the ineffective portions 2d existing at both ends in the width direction of the cut-out portion 2x. Both ineffective portions 2d are portions that are discarded without being a product, unlike the effective portion 2e that is a product existing between them. Here, the thickness of the ineffective portion 2d varies along the width direction. Specifically, the thickness in the vicinity of the end surface of the ineffective portion 2d increases more than the effective portion 2e, and the thickness between the vicinity of the end surface and the effective portion 2e gradually decreases as the distance from the end surface increases. It is more preferable that the pair of claws 10a support a portion of the ineffective portion 2d where the thickness gradually decreases.
 ここで、複数のチャック10のいずれに備わった一対の爪10aについても、他のチャック10に備わった一対の爪10aとは独立して被切出部2xの支持、及び、支持の解除を行うことが可能となっている。図1および図2では、複数のチャック10のうち、最上方のチャック10(以下、最上方チャック10xと表記)に備わった一対の爪10a(以下、最上方爪10axと表記)は、開状態となって支持を解除した状態にある。 Here, with respect to the pair of claws 10 a provided in any of the plurality of chucks 10, the cut-out portion 2 x is supported and the support is released independently of the pair of claws 10 a provided in the other chucks 10. It is possible. 1 and 2, a pair of claws 10a (hereinafter referred to as the uppermost claw 10ax) provided in the uppermost chuck 10 (hereinafter referred to as the uppermost chuck 10x) among the plurality of chucks 10 are in an open state. And the support is released.
 折割アーム8は、被切出部2xを支持した状態の下、図1に二点鎖線で示す基本姿勢から、同図に実線で示す傾斜姿勢に姿勢を変化させることが可能である。この折割アーム8の姿勢の変化は、支点バー6を中心とした折割アーム8の回転動作によってなされる。さらに、折割アーム8の姿勢の変化は、ガラスリボン2と同一速度で下方に移動しつつ行われる。そして、折割アーム8は、上記の姿勢の変化に伴って、スクライブ線形成部2sを表面2a側が凸となるように湾曲させ、ガラスリボン2をスクライブ線3に沿って折割る構成となっている。なお、後述するように、被切出部2xの切り出し後においては、折割アーム8が、ガラスリボン2の搬送速度よりも高速で下方に移動する構成となっている。 The folding arm 8 can change its posture from the basic posture shown by a two-dot chain line in FIG. 1 to the inclined posture shown by a solid line in the state where the cut portion 2x is supported. The change in the posture of the split arm 8 is made by the rotation of the split arm 8 around the fulcrum bar 6. Further, the posture of the folding arm 8 is changed while moving downward at the same speed as the glass ribbon 2. The folding arm 8 is configured to bend the glass ribbon 2 along the scribe line 3 by bending the scribe line forming portion 2 s so that the surface 2 a side is convex as the posture changes. Yes. As will be described later, after the cutout portion 2x is cut out, the folding arm 8 is configured to move downward at a higher speed than the conveying speed of the glass ribbon 2.
 次に、上記の製造装置1を用いたガラス板の製造方法について、図3~図8を参照して説明する。 Next, a method for manufacturing a glass plate using the manufacturing apparatus 1 will be described with reference to FIGS.
 本実施形態に係るガラス板の製造方法において、折割りの対象となるガラスリボン2は、例えば、ダウンドロー法(オーバーフローダウンドロー法等)によって成形されたガラスである。ガラスリボン2は、例えば、300μm以下の厚みに成形されており、外力の作用によって容易に湾曲する程度の可撓性を有している。 In the glass plate manufacturing method according to the present embodiment, the glass ribbon 2 to be folded is glass formed by, for example, a downdraw method (such as an overflow downdraw method). The glass ribbon 2 is formed to have a thickness of, for example, 300 μm or less, and has such flexibility that it can be easily bent by the action of an external force.
 本実施形態に係るガラス板の製造方法では、ガラスリボン2にスクライブ線3を形成するスクライブ工程と、スクライブ工程で形成したスクライブ線3に沿ってガラスリボン2を折割り、ガラス板を切り出す折割工程とを実行する。 In the method for manufacturing a glass plate according to the present embodiment, a scribing process for forming the scribe line 3 on the glass ribbon 2, a splitting process for splitting the glass ribbon 2 along the scribe line 3 formed in the scribing process, and cutting out the glass plate. And execute the process.
 スクライブ工程では、図3に示すように、はじめに、折割アーム8に備わった複数のチャック10(最上方チャック10xを除く)が、それぞれ一対の爪10aにより被切出部2xを支持した状態で、ホイールカッター4および支持バー5を退避位置から作動位置に移動させる。次いで、作動位置に移動してきたホイールカッター4を、ガラスリボン2の表面2a上で幅方向に沿って走行させてスクライブ線3を形成する。以上により、スクライブ工程が完了する。 In the scribing step, as shown in FIG. 3, first, a plurality of chucks 10 (excluding the uppermost chuck 10x) provided in the folding arm 8 support the cut-out portion 2x by a pair of claws 10a, respectively. The wheel cutter 4 and the support bar 5 are moved from the retracted position to the operating position. Next, the wheel cutter 4 that has moved to the operating position is caused to travel along the width direction on the surface 2 a of the glass ribbon 2 to form the scribe line 3. Thus, the scribe process is completed.
 ここで、本実施形態では、複数のチャック10のうち、最上方チャック10xが最上方爪10axによる被切出部2xの支持を解除した状態で、スクライブ工程を実行しているが、この限りではない。本実施形態の変形例として、最上方爪10axにより被切出部2xを支持した状態で、スクライブ工程を実行するようにしてもよい。 Here, in the present embodiment, the scribing process is executed in a state in which the uppermost chuck 10x out of the plurality of chucks 10 releases the support of the cut-out portion 2x by the uppermost claw 10ax. Absent. As a modification of the present embodiment, the scribing process may be executed in a state where the cut-out portion 2x is supported by the uppermost claw 10ax.
 スクライブ工程の完了後には、ホイールカッター4および支持バー5を作動位置から退避位置に移動させる。なお、複数のチャック10による被切出部2xの支持は、スクライブ工程の完了後にも継続させる。ここで、スクライブ工程が完了した時点では、ホイールカッター4および支持バー5が、スクライブ線3と同一の高さ位置にある状態となっている。この状態から折割工程を実行する準備として、上記の第一筐体および第二筐体(共に図示省略)の双方がガラスリボン2に対して相対的に上方に移動する。これにより、図4に示すように、ホイールカッター4および支持バー5に代わって、支点バー6および吸引ノズル7が、スクライブ線3と同一の高さ位置にある状態に移行する。 After the scribing process is completed, the wheel cutter 4 and the support bar 5 are moved from the operating position to the retracted position. The support of the cut-out portion 2x by the plurality of chucks 10 is continued even after the scribing process is completed. Here, when the scribe process is completed, the wheel cutter 4 and the support bar 5 are in the same height position as the scribe line 3. In preparation for executing the splitting process from this state, both the first casing and the second casing (both not shown) move upward relative to the glass ribbon 2. As a result, as shown in FIG. 4, the fulcrum bar 6 and the suction nozzle 7 are shifted to the same height position as the scribe line 3 instead of the wheel cutter 4 and the support bar 5.
 折割工程では、図5に示すように、はじめに、支点バー6および吸引ノズル7を退避位置から作動位置に移動させる。次いで、図6に示すように、最上方爪10axによる被切出部2xの支持を解除した状態で、折割アーム8の姿勢を基本姿勢から傾斜姿勢に変化させる。これにより、ガラスリボン2をスクライブ線3に沿って折割り、当該ガラスリボン2から被切出部2xをガラス板として切り出す。折割りに伴って発生したガラス粉は、吸引ノズル7で吸引する。 In the folding process, as shown in FIG. 5, first, the fulcrum bar 6 and the suction nozzle 7 are moved from the retracted position to the operating position. Next, as shown in FIG. 6, the posture of the split arm 8 is changed from the basic posture to the inclined posture in a state where the support of the cut-out portion 2 x by the uppermost claw 10 ax is released. Thereby, the glass ribbon 2 is broken along the scribe line 3, and the cut-out portion 2x is cut out from the glass ribbon 2 as a glass plate. The glass powder generated with the splitting is sucked by the suction nozzle 7.
 折割りの際には、最上方爪10axによる被切出部2xの支持を解除しているので、スクライブ線3と、当該スクライブ線3に直近の箇所を支持する一対の爪10aとの相互間距離が図5に示すL2となる。ここで、仮に最上方爪10axが被切出部2xを支持している場合には、上記の相互間距離は図5に示すL1となる。つまり、本方法においては、最上方爪10axによる支持を解除したことで、L1とL2との差異の分だけ、上記の相互間距離が延長されて長くなる。 Since the support of the cut-out portion 2x by the uppermost claw 10ax is released at the time of splitting, between the scribe line 3 and the pair of claws 10a that support the nearest part to the scribe line 3 The distance is L2 shown in FIG. Here, if the uppermost claw 10ax supports the cut-out portion 2x, the distance between the above is L1 shown in FIG. In other words, in the present method, by releasing the support by the uppermost claw 10ax, the mutual distance is extended and lengthened by the difference between L1 and L2.
 ここで、上記の相互間距離L2として好ましい値は、ガラスリボン2の厚みの大小により異なるものであるが、ガラスリボン2の厚みが300μm以下である場合には、相互間距離L2の値を400mm~900mmの範囲内とすることが好ましく、500mm~800mmの範囲内とすることがより好ましく、600mm~700mmの範囲内とすることが最も好ましい。 Here, the preferable value as the distance L2 is different depending on the thickness of the glass ribbon 2, but when the thickness of the glass ribbon 2 is 300 μm or less, the value of the distance L2 is set to 400 mm. It is preferably within the range of -900 mm, more preferably within the range of 500 mm-800 mm, and most preferably within the range of 600 mm-700 mm.
 図7に示すように、切り出した被切出部2x(ガラス板)は、その上端部2xaが自重により吸引ノズル7側に傾いていく。その上端部2xaを、吸引ノズル7に備わった弾性部材7bに当接させて支持することにより、上端部2xaの傾きを停止させる。 As shown in FIG. 7, the cut-out cut-out portion 2x (glass plate) has its upper end portion 2xa inclined toward the suction nozzle 7 by its own weight. The upper end 2xa is supported by being brought into contact with the elastic member 7b provided in the suction nozzle 7, thereby stopping the inclination of the upper end 2xa.
 その後、図8に示すように、最上方チャック10xの最上方爪10axを閉状態とし、被切出部2xを支持する。なお、支点バー6および吸引ノズル7については、最上方爪10axによる被切出部2xの支持が完了した後、作動位置から退避位置に移動させる。さらに、最上方爪10axによる支持の完了後には、切り出した被切出部2xの上端部2xaと、被切出部2xを切り出されたガラスリボン2の下端部2fとの接触を回避するため、折割アーム8をガラスリボン2の搬送速度よりも高速で下方に移動させる。その後、切り出された被切出部2xは、折割アーム8により縦置き姿勢で搬送されて下流工程に受け渡される。 Thereafter, as shown in FIG. 8, the uppermost claw 10ax of the uppermost chuck 10x is closed, and the cut-out portion 2x is supported. The fulcrum bar 6 and the suction nozzle 7 are moved from the operating position to the retracted position after the support of the cut-out portion 2x by the uppermost claw 10ax is completed. Furthermore, after the support by the uppermost claw 10ax is completed, in order to avoid contact between the upper end portion 2xa of the cut-out cut-out portion 2x and the lower end portion 2f of the glass ribbon 2 cut out of the cut-out portion 2x, The folding arm 8 is moved downward at a higher speed than the conveying speed of the glass ribbon 2. Thereafter, the cut-out cut portion 2x is transported in a vertically placed posture by the folding arm 8 and transferred to the downstream process.
 ここで、本実施形態においては、切り出した被切出部2xの上端部2xaを吸引ノズル7に備わった弾性部材7bに当接させているが、この限りではない。本実施形態の変形例として、吸引ノズル7とは別に上端部2xaに対して表面2a側から当接する部材を配置してもよい。また、切り出した被切出部2xの上端部2xaが弾性部材7bに当接するよりも以前に、最上方爪10axにより上端部2xaを支持するようにしてもよい。 Here, in this embodiment, the upper end 2xa of the cut-out cut-out portion 2x is brought into contact with the elastic member 7b provided in the suction nozzle 7, but this is not restrictive. As a modification of the present embodiment, a member that comes into contact with the upper end 2xa from the surface 2a side may be arranged separately from the suction nozzle 7. Further, the upper end portion 2xa may be supported by the uppermost claw 10ax before the upper end portion 2xa of the cut out cut portion 2x comes into contact with the elastic member 7b.
 次に、上記のガラス板の製造方法による主たる作用・効果について説明する。 Next, the main actions and effects of the above glass plate manufacturing method will be described.
 上記のガラス板の製造方法によれば、折割りの際、最上方爪10axによる被切出部2xの支持を解除している分だけ、スクライブ線3と、当該スクライブ線3に直近の箇所を支持する一対の爪10aとの相互間距離(上記のL2)を長くとることが可能となる。これにより、スクライブ線形成部2sが過度に湾曲して過大な曲げ応力が発生するような事態の発生を回避できる。その結果、ガラスリボン2がフィルム状に薄い場合でも、スクライブ線3に沿って確実に折割ることが可能となる。さらに、折割り後に、最上方爪10axにより被切出部2xを支持している。これにより、ガラスリボン2がフィルム状に薄い場合でも、折割りで切り出した被切出部2x(ガラス板)の上端部2xaの撓みを防止することができる。 According to the glass plate manufacturing method described above, the scribe line 3 and the portion closest to the scribe line 3 are removed by the amount that the support of the cut-out portion 2x by the uppermost claw 10ax is released at the time of folding. It is possible to increase the distance between the pair of claws 10a to be supported (the above L2). As a result, it is possible to avoid a situation in which the scribe line forming portion 2s is excessively bent and an excessive bending stress is generated. As a result, even when the glass ribbon 2 is thin like a film, it can be reliably broken along the scribe line 3. Further, after the split, the cut-out portion 2x is supported by the uppermost claw 10ax. Thereby, even when the glass ribbon 2 is thin like a film, it is possible to prevent the upper end portion 2xa of the cut-out portion 2x (glass plate) cut out by folding.
 ここで、本発明に係るガラス基板の製造方法は、上記の実施形態で説明した態様に限定されるものではない。例えば、上記の実施形態では、複数のチャックのそれぞれが一対の爪を備え、一対の爪によってガラスリボンの被切出部を支持する態様となっているが、この限りではない。一対の爪に代えて、被切出部の表面、或いは、裏面を吸着する吸着パッドを用いて被切出部を支持する態様としてもよい。 Here, the manufacturing method of the glass substrate which concerns on this invention is not limited to the aspect demonstrated by said embodiment. For example, in the above-described embodiment, each of the plurality of chucks has a pair of claws, and the pair of claws supports the cut-out portion of the glass ribbon. It is good also as an aspect which replaces with a pair of nail | claw and supports a to-be-cut part using the suction pad which adsorb | sucks the surface of a to-be-cut part, or a back surface.
 また、上記の実施形態では、複数のチャックのうち、最上方チャックの最上方爪による被切出部の支持のみを解除した状態で、折割りを実行する態様となっているが、これに限定されるものではない。例えば、最上方チャックの最上方爪に加え、最上方チャックの下方に隣接して配置されたチャックの一対の爪による被切出部の支持をも解除した状態で、折割りを実行する態様としてもよい。 Further, in the above-described embodiment, among the plurality of chucks, folding is performed in a state in which only the support of the cut-out portion by the uppermost claw of the uppermost chuck is released. Is not to be done. For example, as a mode in which folding is performed in a state where the support of the cut portion by the pair of claws of the chuck arranged adjacent to the lower side of the uppermost chuck is also released in addition to the uppermost claw of the uppermost chuck Also good.
 2      ガラスリボン
 2a     表面
 2d     非有効部
 2e     有効部
 2s     スクライブ線形成部
 2x     被切出部(ガラス板)
 2xa    上端部
 3      スクライブ線
 7      吸引ノズル
 7a     開口部
 8      折割アーム
 10a    爪
 10ax   最上方爪
2 glass ribbon 2a surface 2d ineffective portion 2e effective portion 2s scribe line forming portion 2x cut-out portion (glass plate)
2xa Upper end 3 Scribe wire 7 Suction nozzle 7a Opening 8 Folding arm 10a Claw 10ax Uppermost claw

Claims (5)

  1.  縦姿勢で下方に搬送されるガラスリボンに対し、該ガラスリボンの幅方向に沿ってスクライブ線を形成するスクライブ工程と、前記スクライブ線よりも下方に存する被切出部を支持手段で支持しつつ、該支持手段の動作に伴って前記スクライブ線の形成部を湾曲させることにより、前記スクライブ線に沿って前記ガラスリボンを折割り、前記被切出部をガラス板として切り出す折割工程とを含むガラス板の製造方法であって、
     前記支持手段は、上下方向に沿って複数の支持部を有し、
     前記折割工程では、前記複数の支持部のうちで最上方の支持部による支持を解除した状態で前記ガラスリボンを折割った後、前記最上方の支持部による支持を行うことを特徴とするガラス板の製造方法。
    A scribing process for forming a scribe line along the width direction of the glass ribbon, and a cut-out portion existing below the scribe line is supported by a supporting means for the glass ribbon conveyed downward in a vertical posture. A step of bending the glass ribbon along the scribe line by bending the scribe line forming portion in accordance with the operation of the support means, and cutting the cut-out portion as a glass plate. A method of manufacturing a glass plate,
    The support means has a plurality of support portions along the vertical direction,
    In the folding step, after the glass ribbon is broken in a state in which the support by the uppermost support portion is released among the plurality of support portions, the support by the uppermost support portion is performed. Manufacturing method of glass plate.
  2.  前記被切出部が、前記幅方向の両端にそれぞれ存する非有効部と、両非有効部の相互間に存する有効部とを有し、
     前記複数の支持部により、前記非有効部を支持することを特徴とする請求項1に記載のガラス板の製造方法。
    The cut-out portion has an ineffective portion that exists at both ends in the width direction, and an effective portion that exists between both ineffective portions,
    The method for manufacturing a glass sheet according to claim 1, wherein the ineffective portion is supported by the plurality of support portions.
  3.  前記折割工程では、前記最上方の支持部による支持を行う前に、前記被切出部の上端部に当接部材を当接させることによって該上端部を支持することを特徴とする請求項1又は2に記載のガラス板の製造方法。 The upper end portion is supported in the folding step by bringing an abutting member into contact with the upper end portion of the cut-out portion before performing the support by the uppermost support portion. The manufacturing method of the glass plate of 1 or 2.
  4.  前記当接部材が、前記幅方向に沿って延びていることを特徴とする請求項3に記載のガラス板の製造方法。 The method for manufacturing a glass plate according to claim 3, wherein the contact member extends along the width direction.
  5.  前記当接部材が、前記ガラスリボンの折割りに伴って発生したガラス粉を吸引する吸引ノズルであることを特徴とする請求項3又は4に記載のガラス板の製造方法。 The method for producing a glass plate according to claim 3 or 4, wherein the contact member is a suction nozzle for sucking glass powder generated when the glass ribbon is folded.
PCT/JP2017/040105 2016-12-02 2017-11-07 Method for producing glass plate WO2018100981A1 (en)

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