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WO2018137557A1 - Connector assembly and battery connection system comprising same - Google Patents

Connector assembly and battery connection system comprising same Download PDF

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Publication number
WO2018137557A1
WO2018137557A1 PCT/CN2018/073349 CN2018073349W WO2018137557A1 WO 2018137557 A1 WO2018137557 A1 WO 2018137557A1 CN 2018073349 W CN2018073349 W CN 2018073349W WO 2018137557 A1 WO2018137557 A1 WO 2018137557A1
Authority
WO
WIPO (PCT)
Prior art keywords
interface
connector assembly
liquid interface
liquid
electrical interface
Prior art date
Application number
PCT/CN2018/073349
Other languages
French (fr)
Chinese (zh)
Inventor
漆辉
方杰
Original Assignee
上海蔚来汽车有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海蔚来汽车有限公司 filed Critical 上海蔚来汽车有限公司
Publication of WO2018137557A1 publication Critical patent/WO2018137557A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure

Definitions

  • the present invention relates to the field of electromechanical connection technology; in particular, the present invention relates to a connector assembly. Still further, the present invention also relates to a battery connection system including the same.
  • a liquid-cooled battery pack for an electric vehicle is usually provided with a separate high-voltage electrical connector, a low-voltage electrical connector, a liquid connector, etc., wherein the high-voltage electrical connector is used to output the power of the battery pack to the body motor and to the battery pack.
  • the low-voltage electrical connector is used for low-voltage power supply and communication between the battery pack and the body.
  • the liquid connector transfers the coolant from the radiator or water pump to the cooling water jacket of the battery pack.
  • electrical connectors and liquid connectors are inserted and removed in different ways for safety reasons. Specifically, although they are arranged at the junction of the liquid-cooled battery pack and the electric vehicle body, the high-voltage and low-voltage electrical connectors generally have a locking device, which can only be inserted and removed by manual operation; and the liquid connector Generally, it cannot be disassembled after assembly to avoid coolant loss and environmental pollution. Because of these functional differences, while taking into account safety issues, electrical connectors and liquid connectors are typically designed separately and placed at different joints.
  • the invention also relates to an apparatus comprising such a connector assembly.
  • a first aspect of the present invention provides a connector assembly, wherein the connector assembly includes:
  • An electrical interface including a first end of the electrical interface and a second end of the electrical interface
  • the liquid interface includes a first end of the liquid interface and a second end of the liquid interface, and the first end of the liquid interface and the second end of the liquid interface each have a shutoff valve;
  • first end of the electrical interface and the first end of the liquid interface are fixed to the first component, and the second end of the electrical interface and the second end of the liquid interface are fixed to the second component.
  • a high voltage interface and a low pressure interface are integrated in the electrical interface, and/or the liquid interface is a coolant interface.
  • the first end of the electrical interface and the first end of the liquid interface are fixed side by side to the same surface on the first component, the electrical interface being second The end and the second end of the liquid interface are fixed side by side to the same surface on the second component.
  • the interface between the first end of the electrical interface and the second end of the electrical interface and the first end of the liquid interface and the second end of the liquid interface Coplanar.
  • the first end of the electrical interface and the second end of the electrical interface have a guide for facilitating their adaptation, and/or the first end of the liquid interface
  • the second end of the liquid interface has a guide for facilitating its fitting.
  • One of the first end of the electrical interface and the second end of the electrical interface is a socket end having a PIN pin receptacle, the socket end being mounted to the first component by a first floating mechanism;
  • the first end of the liquid interface is mounted to the first component by a second floating mechanism or the second end of the liquid interface is mounted to the second component by a second floating mechanism.
  • the socket end includes a housing composed of an upper cover and a base, and the intermediate cover has a middle baffle, a fixing seat for arranging the PIN pin, and
  • the first floating mechanism wherein the first floating mechanism comprises:
  • a first horizontal floating block and a second horizontal floating block respectively located above and below the fixing seat at the through hole; a spring, the spring sleeve is outside the pin shaft, and both end faces thereof respectively Relying on the intermediate baffle and the first horizontal slider;
  • a horizontal floating elastic member that is placed in the interlayer of the mount and has a gap with the mount.
  • the second floating mechanism comprises:
  • a horizontal slider comprising two flaps and a joint connected between the two flaps, the joint passing through the horizontal floating elastic body, and the two flaps respectively covering the pass Both ends of the hole;
  • the elastic body is a columnar rubber body, and a tooth groove is distributed on the outer peripheral surface thereof.
  • a second aspect of the invention provides a device, wherein the device comprises the connector assembly of any of the preceding first aspects.
  • the device is an electric vehicle
  • the first component is a chassis of the electric vehicle
  • the second component is a battery pack of a power battery pack of the electric vehicle. case.
  • the connector assembly is secured to the underbody and the battery pack housing by mounting brackets.
  • Figure 1 shows a schematic view of a connector assembly in accordance with an embodiment of the present invention
  • Figure 2 is a second end of the electrical interface of the electrical interface of the connector assembly of Figure 1;
  • Figure 3 is a first end of the electrical interface of the electrical interface of the connector assembly of Figure 1;
  • Figure 4 is an exploded view of the first end of the electrical interface of Figure 3, showing the first floating mechanism
  • Figure 5 is a first end of the liquid interface of the liquid interface of the connector assembly of Figure 1;
  • Figure 6 is a second end of the liquid interface of the liquid interface of the connector assembly of Figure 1;
  • Figure 7 is an exploded view of the second floating mechanism of the first end of the liquid interface of Figure 5.
  • Figure 1 shows a schematic view of a connector assembly in accordance with an embodiment of the present invention.
  • the connector assembly includes an electrical interface 100 and a liquid interface 200.
  • the electrical interface 100 includes a first interface 110 and a second end 120 of the electrical interface that are adapted to each other.
  • the electrical circuit is turned on and off when the two are turned on and off;
  • the liquid interface 200 includes a first end of the liquid interface that is adapted to each other.
  • 210 and the second end 220 of the liquid interface when the two are turned on and off, the liquid cooling circuit is turned on and off.
  • the liquid interface 200 can also be used in other liquid circuits.
  • first component 10 and the liquid interface first end 210 are secured to the first component 10
  • the electrical interface second end 120 and the liquid interface second end 220 are secured to the second component 20.
  • the connector assembly of the present invention is applied to an electric vehicle in which the first component 10 is the body base of the electric vehicle and the second component 20 is the battery case of the power battery pack of the electric vehicle.
  • the connector assembly is used for high and low voltage electrical connections and liquid cooling circuit connections of the battery pack.
  • first component 10 and second component 20 may be any component that requires electrical and liquid connections and is not limited to the examples of this embodiment.
  • first end 110 of the electrical interface is shown as an electrical outlet and the second end 120 of the electrical interface is shown as an electrical plug, the first end 110 of the electrical interface is electrically
  • the plug, electrical interface second end 120 as an electrical receptacle will also fall within the scope of the present invention; although in the illustrated embodiment the liquid interface first end 210 is shown as a liquid cooled plug and the liquid interface second end 220 is shown as a liquid Cold socket, however, it will also fall within the scope of the present invention to have the liquid interface first end 210 as a liquid cooled socket and the liquid interface second end 220 as a liquid cooled plug; in addition, those skilled in the art can have the teachings of the present disclosure in accordance with the teachings of the present disclosure. Corresponding adjustments are made to the detailed features of the specific embodiments.
  • the electrical interface first end 110 and the electrical interface second end 120 are turned on while the liquid interface first end 210 and the liquid interface are The two ends 220 are turned on; when the first component 10 and the second component 20 are separated, the electrical interface first end 110 and the electrical interface second end 120 are disconnected, while the liquid interface first end 210 and the liquid interface second End 220 is disconnected. Therefore, in order to prevent the coolant in the liquid cooling circuit from leaking when the liquid interface first end 210 and the liquid interface second end 220 are disconnected, the liquid interface first end 210 and the liquid interface second end 220 each have a shutoff valve.
  • shutoff valve When the first end 210 and the second end 220 of the liquid interface are disconnected, the shutoff valve simultaneously closes the interface, and the cooling liquid does not flow out; when the first end 210 and the second end 220 of the liquid interface are assembled together, the shutoff valve opens Turn on the liquid cooling circuit.
  • the first ends 110, 210 and the second ends 120, 220 of the electrical interface 100 and the liquid interface 200 may be secured to the first component 10 and the second component 20 by mounting brackets, such as brackets 12, 13, as shown, as shown A bolt or the like is directly fixed to the first member 10 and the second member 20 in a conventional manner.
  • the fixing bracket may be fixed to the first member 10 and the second member 20 by a conventional manner such as bolting or welding, and then the electrical interface 100 and the liquid interface 200 are fixed to the brackets 12, 13, for example, by bolts.
  • Other alternatives of attachment and attachment are contemplated by those skilled in the art and are not described herein.
  • the electrical interface first end 110 and the liquid interface first end 210 are preferably secured side by side to the same surface 11 on the first component 10, the electrical interface The second end 120 and the liquid interface second end 220 are preferably secured to the same surface 21 side by side at the second component 20.
  • the interface between the first end 110 of the electrical interface and the second end 120 of the electrical interface is coplanar with the interface of the first end 210 of the liquid interface and the second end 220 of the liquid interface, which will also facilitate the automatic mounting of the electrical interface and the liquid interface. Demolition.
  • the electrical interface first end 110 and the liquid interface first end 210 are optionally placed on different surfaces and/or the electrical interface second end 120 and the liquid interface second end 220 are placed on different surfaces, or the electrical interface
  • the interface of the one end 110 and the second end 120 of the electrical interface is not in common with the interface of the first end 210 of the liquid interface and the second end 220 of the liquid interface, and can be achieved and will fall within the scope of the present invention.
  • guides are also provided in the electrical interface and the liquid interface to further facilitate assembly errors, as will be described below in connection with specific examples.
  • FIG. 2 is a second end 120 of the electrical interface of the electrical interface 100 of the connector assembly of FIG. 1;
  • FIG. 3 is a first end 110 of the electrical interface of the electrical interface 100 of the connector assembly of FIG.
  • a high voltage interface and a low voltage interface are integrated in the electrical interface 100.
  • the electrical interface first end 110 is an electrical receptacle having a PIN pin receptacle
  • the electrical interface second end 120 is an electrical plug having a PIN pin, including a high voltage PIN pin 122.
  • low voltage PIN pin 123 and the like In the assembled state of the electrical interface, the high and low voltage PIN pins will be inserted into the PIN pin receptacles on the first end 110 of the electrical interface to effect energization.
  • the electrical socket (electrical interface first end 110) is mounted on the vehicle body base and the electrical plug (electrical interface second end 120) is mounted on the battery pack end; it can be understood that in different embodiments, The interchangeability of the electrical plug and the electrical receptacle is also within the scope of the present invention.
  • the second end 120 of the electrical interface is the battery pack end of the connector, which can be directly fixed by bolts or fixed by bolts and brackets, and the internal high voltage PIN pin 122, low voltage PIN pin 123 and high voltage interlock pin 125 There are X, Y, Z-direction floating mechanisms (see Figure 4 for details).
  • the end of the high voltage PIN pin 122 can be an insulating material, which can prevent finger touch. It is a high voltage power supply output and charging interface of the battery pack; the low voltage PIN pin 123 can realize a low voltage power supply and communication interface, and has two short PIN pins 125.
  • the PE pin 124 can realize the equipotential bonding of the metal case of the battery pack end plug to the battery pack case.
  • the first end 110 of the electrical interface is the body end of the connector, which can also be fixed directly by bolts or by bolts and brackets.
  • the first end 110 of the electrical interface has a high voltage PIN pin jack 111 for inserting the high voltage PIN pin 122, the low voltage PIN pin 123, the high voltage interlock pin 125 and the PE pin 124, a low voltage PIN pin jack 113, and a high voltage interlock pin insertion. Hole 115 and PE pin jack 114.
  • the electrical interface first end 110 and the electrical interface second end 120 have guides that facilitate their adaptation.
  • the guide member includes a guide pin 121 on the second end 120 of the electrical interface and a cylindrical guide sleeve 111 on the first end 110 of the electrical interface.
  • guide pin 121 and guide sleeve 111 are disposed at both ends of electrical interface second end 120 and electrical interface first end 110, respectively; other arrangements and arrangements are contemplated by those skilled in the art.
  • the end of the guide pin 121 may be tapered in a tapered manner, for example, by guiding it into the guide sleeve 111 for positioning, which facilitates automatic guiding and deviation correction of the connector.
  • the first end of the electrical interface includes an upper cover 116, a middle baffle 117, a high and low voltage PIN pin crimp mount 118, a floating mechanism 130, and a base 119.
  • the upper cover 116 and the base 119 form a housing of the first end 110 of the electrical interface, and the intermediate baffle 117, the fixed base 118 and the floating mechanism 130 are located in the housing.
  • the floating mechanism 130 is an X, Y, Z three-way floating mechanism including a pin 131, a spring 132, a first horizontal floating block 133, a horizontal floating elastic member 134, and a second horizontal floating block 135.
  • the pin 131 passes through the through hole of the fixing base 118, and its two ends are respectively inserted (for example, by a PIN connection) into the holes in the intermediate shutter 117 and the base 119.
  • the first horizontal slider and the second horizontal slider are located above and below the fixed seat at the through holes, respectively.
  • the spring 132 is sleeved on the outside of the pin shaft 131, and its both end faces abut against the intermediate baffle 117 and the first horizontal slider 133, respectively.
  • the horizontal floating elastic member is placed in the interlayer of the mount and there is a gap between the mount and the mount.
  • the fixing seat 118 has a gap with the horizontal floating elastic member 134, and the horizontal floating elastic member 134 can be pressed to deform at any angle on the horizontal plane.
  • the spring 132 is pressed along the axial direction of the pin 131, so that the fixing base 118, the first horizontal floating block 133, the horizontal floating elastic member 134, and the second horizontal floating block 135 are integrally moved in the
  • the first end 210 of the liquid interface illustratively includes a float mechanism 211, a pressure sensor 212, and a body end stop valve of the fluid interface 200. 213 and the body end floating plate 214.
  • the floating mechanism 211 is an X, Y, Z three-way floating mechanism, so that the liquid interface first end 210 can float in three directions with respect to the vehicle body connecting bracket 13.
  • the floating mechanisms 211 may be disposed at four corners of the vehicle body end floating plate 214, respectively.
  • the pressure sensor 212 can perform a quick change joint connection status indication.
  • FIG. 6 is a second end 220 of the liquid interface of the liquid interface 200 of the connector assembly of FIG. 1.
  • the second end 220 of the liquid interface exemplarily includes a battery pack end stop valve 221 of the liquid interface 200 and a convenient liquid interface first.
  • the end 210 and the second end 220 of the liquid interface are fitted with a guide 222.
  • the top end of the guide member 222 may be tapered to be adapted to be inserted into a corresponding through hole in the floating plate 214 of the first end 210 of the liquid interface to facilitate automatic guiding and deviation correction of the connector assembly.
  • the vehicle body end shutoff valve 213 and the battery pack end shutoff valve 221 are turned on to allow the cooling water passage to circulate.
  • the shutoff valve 213 and the shutoff valve 221 automatically shut off the coolant flow to prevent the coolant from flowing out. Since the shape of the end portions of the shutoff valves 221 and 213 is a planar shape, the coolant does not substantially remain.
  • the liquid-cooled battery pack of the conventional charging mode does not have the above functions.
  • Figure 7 is an exploded view of the floating mechanism at the second end of the liquid interface of Figure 5.
  • the floating mechanism 211 includes a bolt 2111, a nut 2112, a spring 2113, a horizontal slider 215, a horizontal floating elastic body 2115, and a vehicle body floating mounting plate 214.
  • a through hole is disposed in the floating mounting plate 214, and the horizontal floating elastic body 2115 is located in the through hole.
  • the horizontal slider 215 includes two integrally formed flaps 2114, 2116 and a connecting portion connected between the two flaps, the connecting portion passes through the horizontal floating elastic body 2115, and the two blocking pieces 2114, 2116 respectively cover the through hole Both ends.
  • the bolt 2111 passes through the horizontal floating block 215 to pass through the horizontal floating elastic body 2115, and can realize horizontal floating at any angle in the through hole of the floating plate 214 (the movement space is obtained by the deformation of the extruded elastic body 2115, and the through hole and the elastic body are changed. 2115 diameter can adjust the horizontal float amount).
  • the elastic body 2115 may be a columnar rubber body, and a tooth groove may be distributed on the outer peripheral surface thereof to enhance flexibility.
  • the nut 2112 is joined to the threaded end of the bolt 2111.
  • the spring 2113 is sleeved on the bolt 2111, and one end thereof abuts against the horizontal floating block 214 to achieve Z-direction fixing; the other end is fixed against the nut 2112, the nut 2112 is assembled with the bracket 13, and the floating plate 214 and the shut-off valve 213 can be in the Z Float along the bolt 2111.
  • the floating mechanism arrangement in the electrical interface 100 can equally be used with the liquid interface 200; the floating mechanism arrangement in the liquid interface 200 can equally be used for the electrical interface 100.
  • the connector assembly of the present invention can be applied to any device having both electrical and liquid connections.
  • the connector assembly of the present invention can be applied to an electric vehicle; for example, the connector assembly can be used between an undercarriage of an electric vehicle and a power battery pack.
  • the first component 10 can be the chassis of the electric vehicle
  • the second component 20 can be the power battery package of the electric vehicle. Battery pack housing.
  • the connector assembly can be secured to the chassis or battery pack housing by mounting brackets. In conjunction with the detailed description above with respect to Figure 1, the manner in which the connector assembly is mounted on the electric vehicle can be more clearly understood.
  • the battery pack is integrated with the high and low voltage electrical connectors of the vehicle body, collectively referred to as the power quick change connector, which can have automatic correction deviation (with X, Y, Z direction floating), guiding mechanism, IP67, high voltage protection Finger touch, high voltage interlock HVIL function.
  • the liquid-cooled quick-change joints are respectively fixed on the mounting plate, and have a shut-off valve function in both directions (the coolant will not overflow and leak after the joint is disconnected), with self-correction deviation (with X, Y, Z-direction float) And steering mechanism, IP67, zero leakage and prevent air from entering the cooling system.
  • the liquid-cooled battery pack cooling water circuit and the high-low voltage power supply quick-change connector are designed to be installed on the same battery pack cover plate to realize synchronous action; and the power quick-change connector is respectively disposed on the cover. Hydroelectric isolation is achieved on the left and right sides of the board.
  • the water and electricity quick-change connectors all support quick insertion and removal, which can realize full automatic and quick replacement of the battery pack without manual unlocking.
  • the floating and guiding mechanism supports quick-change connector for blind insertion and automatic correction of deviation, which can ensure reliable contact of the connector and absorb the relative vibration and assembly tolerance generated by the battery pack and the body.
  • a sealing ring is installed between the quick-change connector and the battery pack cover to achieve IP67 sealing, which ensures that the inside of the battery pack is isolated from the outside air and water.
  • the liquid-cooled quick-change connector has a sensor status indication function, which can be used to indicate whether the quick-change connector is connected or not.

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  • Connector Housings Or Holding Contact Members (AREA)

Abstract

Disclosed are a connector assembly and a battery connection system comprising the same. The connector assembly comprises an electric interface (100) and a liquid interface (200), wherein the electric interface (100) comprises a first end (110) of the electric interface and a second end (120) of the electric interface adapted to one another; the liquid interface (200) comprises a first end (210) of the liquid interface and a second end (220) of the liquid interface adapted to one another; and the first end (210) of the liquid interface and the second end (220) of the liquid interface are both provided with a cut-off valve (221). In addition, the first end (110) of the electric interface and the first end (210) of the liquid interface are fixed to a first component (10), and the second end (120) of the electric interface and the second end (220) of the liquid interface are fixed to a second component (20).

Description

连接器组件及包括其的电池连接系统Connector assembly and battery connection system including same 技术领域Technical field
本发明涉及机电连接技术领域;具体地说,本发明涉及一种连接器组件。更进一步地,本发明还涉及一种包括其的电池连接系统。The present invention relates to the field of electromechanical connection technology; in particular, the present invention relates to a connector assembly. Still further, the present invention also relates to a battery connection system including the same.
背景技术Background technique
众所周知,在许多情况下设备同时需要电气连接和液体连接。当前应用中,通常将电气连接器与液体连接器单独设置在不同位置处以防止电/液泄漏造成危险和事故。It is well known that in many cases the device requires both electrical and liquid connections. In current applications, electrical connectors and liquid connectors are typically placed separately at different locations to prevent electrical/liquid leakage from causing hazards and accidents.
以电动汽车的液冷电池包为例,通常设置有单独的高压电气连接器、低压电气连接器和液体连接器等,其中高压电气连接器用于将电池包的电能输出给车身电机以及向电池包充电时使用,低压电气连接器用于电池包与车身间的低压供电及通讯使用,液体连接器则将来自散热器或水泵的冷却液转送至电池包的冷却水套。For example, a liquid-cooled battery pack for an electric vehicle is usually provided with a separate high-voltage electrical connector, a low-voltage electrical connector, a liquid connector, etc., wherein the high-voltage electrical connector is used to output the power of the battery pack to the body motor and to the battery pack. Used during charging, the low-voltage electrical connector is used for low-voltage power supply and communication between the battery pack and the body. The liquid connector transfers the coolant from the radiator or water pump to the cooling water jacket of the battery pack.
在实际应用中,出于安全性的考虑,电气连接器和液体连接器的插拔方式各不相同。具体地说,虽然都是布置在液冷电池包与电动汽车车身的连接处,但是,高、低压电连接器一般都带有锁止装置,只能通过人工操作才能插拔;而液体连接器一般是装配上去就不能拆卸,以避免冷却液流出而造成冷却液损耗和污染环境。正是因为这些功能上的不同、同时考虑到安全问题,通常将电气连接器与液体连接器单独设计并且布置在不同的接合部位处。In practical applications, electrical connectors and liquid connectors are inserted and removed in different ways for safety reasons. Specifically, although they are arranged at the junction of the liquid-cooled battery pack and the electric vehicle body, the high-voltage and low-voltage electrical connectors generally have a locking device, which can only be inserted and removed by manual operation; and the liquid connector Generally, it cannot be disassembled after assembly to avoid coolant loss and environmental pollution. Because of these functional differences, while taking into account safety issues, electrical connectors and liquid connectors are typically designed separately and placed at different joints.
在换电模式下,电池包与车身连接的各种连接器必须具备快速插拔、更换迅速且无需人工干预的特点,以支持全自动化操作。可见,现有技术中的电气连接器和液体连接器并不适用于电动汽车动力电池包的换电模式。In the power-change mode, the various connectors that connect the battery pack to the body must be fast-swappable, quick to replace, and require no human intervention to support fully automated operation. It can be seen that the prior art electrical connectors and liquid connectors are not suitable for the power switching mode of the electric vehicle power battery pack.
因此,现有技术中亟需一种能够适应换电模式自动化操作的连接器组件;同时,在其它适当的场合中为了连接装置的结构紧凑和安装方便也需要对现有的电气连接器和液体连接器提出改进。Therefore, there is a need in the prior art for a connector assembly that can be adapted to the automated operation of the power-changing mode; at the same time, in other suitable situations, the existing electrical connectors and liquids are required for the compactness and ease of installation of the connecting device. The connector proposes improvements.
发明内容Summary of the invention
本发明的目的是提供一种能够克服前述现有技术中的缺陷的连接器组件。It is an object of the present invention to provide a connector assembly that overcomes the deficiencies of the prior art described above.
更进一步地,本发明还涉及一种包括这种连接器组件的装置。Still further, the invention also relates to an apparatus comprising such a connector assembly.
为了实现本发明的前述目的,本发明的第一方面提供了一种连接器组件,其中,所述连接器组件包括:In order to achieve the aforementioned objects of the present invention, a first aspect of the present invention provides a connector assembly, wherein the connector assembly includes:
电气接口,所述电气接口包括相互适配的电气接口第一端和电气接口第二端;An electrical interface, the electrical interface including a first end of the electrical interface and a second end of the electrical interface;
液体接口,所述液体接口包括相互适配的液体接口第一端和液体接口第二端,所述液体接口第一端和液体接口第二端均带有截止阀;a liquid interface, the liquid interface includes a first end of the liquid interface and a second end of the liquid interface, and the first end of the liquid interface and the second end of the liquid interface each have a shutoff valve;
并且,所述电气接口第一端和所述液体接口第一端固定至第一部件,所述电气接口第二端和所述液体接口第二端固定至第二部件。And, the first end of the electrical interface and the first end of the liquid interface are fixed to the first component, and the second end of the electrical interface and the second end of the liquid interface are fixed to the second component.
可选地,在如前所述的连接器组件中,所述电气接口中集成有高压接口和低压接口,和/或,所述液体接口为冷却液接口。Optionally, in the connector assembly as described above, a high voltage interface and a low pressure interface are integrated in the electrical interface, and/or the liquid interface is a coolant interface.
可选地,在如前所述的连接器组件中,所述电气接口第一端和所述液体接口第一端在所述第一部件上并排地固定至同一表面,所述电气接口第二端和所述液体接口第二端在所述第二部件上并排地固定至同一表面。Optionally, in the connector assembly as described above, the first end of the electrical interface and the first end of the liquid interface are fixed side by side to the same surface on the first component, the electrical interface being second The end and the second end of the liquid interface are fixed side by side to the same surface on the second component.
可选地,在如前所述的连接器组件中,所述电气接口第一端和所述电气接口第二端的接合面与所述液体接口第一端和所述液体接口第二端的接合面共面。Optionally, in the connector assembly as described above, the interface between the first end of the electrical interface and the second end of the electrical interface and the first end of the liquid interface and the second end of the liquid interface Coplanar.
可选地,在如前所述的连接器组件中,所述电气接口第一端和所述电气接口第二端具有方便其适配的导向件,和/或,所述液体接口第一端和所述液体接口第二端具有方便其适配的导向件。Optionally, in the connector assembly as described above, the first end of the electrical interface and the second end of the electrical interface have a guide for facilitating their adaptation, and/or the first end of the liquid interface The second end of the liquid interface has a guide for facilitating its fitting.
可选地,在如前所述的连接器组件中:Optionally, in the connector assembly as previously described:
所述电气接口第一端和所述电气接口第二端中的一个为具有PIN针插孔的插座端,所述插座端通过第一浮动机构安装至所述第一部件;和/或One of the first end of the electrical interface and the second end of the electrical interface is a socket end having a PIN pin receptacle, the socket end being mounted to the first component by a first floating mechanism; and/or
所述液体接口第一端通过第二浮动机构安装至所述第一部件或者所述液体接口第二端通过第二浮动机构安装至所述第二部件。The first end of the liquid interface is mounted to the first component by a second floating mechanism or the second end of the liquid interface is mounted to the second component by a second floating mechanism.
可选地,在如前所述的连接器组件中,所述插座端包括由上盖板和底座组成的壳体,在所述壳体内具有中间挡板、用于布置PIN针的固定座及所述第一浮动机构,其中所述第一浮动机构包括:Optionally, in the connector assembly as described above, the socket end includes a housing composed of an upper cover and a base, and the intermediate cover has a middle baffle, a fixing seat for arranging the PIN pin, and The first floating mechanism, wherein the first floating mechanism comprises:
销轴,所述销轴穿过所述固定座的通孔,其两端分别插置于所述中间挡板和所述底座上的孔内;a pin, the pin shaft passing through the through hole of the fixing seat, the two ends of which are respectively inserted into the hole in the middle baffle and the base;
第一水平浮动块和第二水平浮动块,其在所述通孔处分别位于位于所述固定座之上和之下;弹簧,所述弹簧套在所述销轴外侧,其两端面分别抵靠所述中间挡板和所述第一水平浮动块;以及a first horizontal floating block and a second horizontal floating block respectively located above and below the fixing seat at the through hole; a spring, the spring sleeve is outside the pin shaft, and both end faces thereof respectively Relying on the intermediate baffle and the first horizontal slider;
水平浮动弹性件,其置于所述固定座的夹层中并且与所述固定座之间存在间隙。A horizontal floating elastic member that is placed in the interlayer of the mount and has a gap with the mount.
可选地,在如前所述的连接器组件中,所述第二浮动机构包括:Optionally, in the connector assembly as described above, the second floating mechanism comprises:
浮动安装板,在所述浮动安装板上布置有通孔;a floating mounting plate on which a through hole is arranged;
水平浮动弹性体,其位于所述通孔内;a horizontal floating elastomer located in the through hole;
水平浮动块,其包括两个挡片和连接在两个所述挡片之间的连接部,所述连接部穿过所述水平浮动弹性体,两个所述挡片分别覆盖在所述通孔的两端;a horizontal slider comprising two flaps and a joint connected between the two flaps, the joint passing through the horizontal floating elastic body, and the two flaps respectively covering the pass Both ends of the hole;
螺栓,其穿过所述水平浮动块从而穿过所述水平浮动弹性体;a bolt passing through the horizontal slider to pass through the horizontal floating elastomer;
螺母,其接合至所述螺栓的螺纹端;a nut that is coupled to the threaded end of the bolt;
弹簧,其套接在所述螺栓上,并且其两端分别抵靠所述水平浮动块和所述螺母。a spring sleeved on the bolt and having its two ends abut against the horizontal slider and the nut, respectively.
可选地,在如前所述的连接器组件中,所述弹性体为柱状橡胶体,并且其外周面上分布有齿槽。Alternatively, in the connector assembly as described above, the elastic body is a columnar rubber body, and a tooth groove is distributed on the outer peripheral surface thereof.
为了实现本发明的前述目的,本发明的第二方面提供了一种装置,其中,所述装置包括如前述第一方面中任一项所述的连接器组件。In order to achieve the aforementioned object of the present invention, a second aspect of the invention provides a device, wherein the device comprises the connector assembly of any of the preceding first aspects.
可选地,在如前所述的装置中,所述装置为电动汽车,并且所述第一部件为所述电动汽车的车身底盘,所述第二部件为电动汽车的动力电池包的电池包壳体。Optionally, in the device as described above, the device is an electric vehicle, and the first component is a chassis of the electric vehicle, and the second component is a battery pack of a power battery pack of the electric vehicle. case.
可选地,在如前所述的装置中,所述连接器组件通过安装支架固定于所述车身底盘和所述电池包壳体。Optionally, in the device as previously described, the connector assembly is secured to the underbody and the battery pack housing by mounting brackets.
附图说明DRAWINGS
参照附图,本发明的公开内容将更加显然。应当了解,这些附图仅仅用于说明的目的,而并非意在对本发明的保护范围构成限制。图中:The disclosure of the present invention will become more apparent from the drawings. It is to be understood that the appended drawings are not intended to In the picture:
图1示出了根据本发明的一种实施方式的连接器组件的示意图;Figure 1 shows a schematic view of a connector assembly in accordance with an embodiment of the present invention;
图2是图1中连接器组件中电气接口的电气接口第二端;Figure 2 is a second end of the electrical interface of the electrical interface of the connector assembly of Figure 1;
图3是图1中连接器组件中电气接口的电气接口第一端;Figure 3 is a first end of the electrical interface of the electrical interface of the connector assembly of Figure 1;
图4是图3中电气接口第一端的分解图,其中示出了第一浮动机构;Figure 4 is an exploded view of the first end of the electrical interface of Figure 3, showing the first floating mechanism;
图5是图1中连接器组件中液体接口的液体接口第一端;Figure 5 is a first end of the liquid interface of the liquid interface of the connector assembly of Figure 1;
图6是图1中连接器组件中液体接口的液体接口第二端;以及Figure 6 is a second end of the liquid interface of the liquid interface of the connector assembly of Figure 1;
图7是图5中液体接口第一端的第二浮动机构的分解图。Figure 7 is an exploded view of the second floating mechanism of the first end of the liquid interface of Figure 5.
具体实施方式detailed description
下面参照附图详细地说明本发明的具体实施方式。在各附图中,相同的附图标记表示相同或相应的技术特征。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the respective drawings, the same reference numerals indicate the same or corresponding technical features.
图1示出了根据本发明的一种实施方式的连接器组件的示意图。Figure 1 shows a schematic view of a connector assembly in accordance with an embodiment of the present invention.
在图示实施方式中,连接器组件包括电气接口100和液体接口200。在图中,电气接口100包括相互适配的电气接口第一端110和电气接口第二端120,二者通断时使电气回路 通断;液体接口200包括相互适配的液体接口第一端210和液体接口第二端220,二者通断时使液冷回路通断。除了可用于液冷回路之外,液体接口200也可以用于其它液体回路。In the illustrated embodiment, the connector assembly includes an electrical interface 100 and a liquid interface 200. In the figure, the electrical interface 100 includes a first interface 110 and a second end 120 of the electrical interface that are adapted to each other. The electrical circuit is turned on and off when the two are turned on and off; the liquid interface 200 includes a first end of the liquid interface that is adapted to each other. 210 and the second end 220 of the liquid interface, when the two are turned on and off, the liquid cooling circuit is turned on and off. In addition to being used in liquid cooling circuits, the liquid interface 200 can also be used in other liquid circuits.
根据图1所示,电气接口第一端110和液体接口第一端210固定至第一部件10,电气接口第二端120和液体接口第二端220固定至第二部件20。在本示例中示出的是本发明的连接器组件应用于电动汽车的情况,其中,第一部件10为电动汽车的车身底座,而第二部件20为电动汽车的动力电池包的电池包壳体,该连接器组件用于电池包的高低压电气连接和液冷回路连接。所属领域的技术人员可以想到,在可选实施方式中,第一部件10和第二部件20可以是需要电气连接和液体连接的任何部件而不限于本实施方式的示例。According to FIG. 1, the electrical interface first end 110 and the liquid interface first end 210 are secured to the first component 10, and the electrical interface second end 120 and the liquid interface second end 220 are secured to the second component 20. Shown in this example is the case where the connector assembly of the present invention is applied to an electric vehicle in which the first component 10 is the body base of the electric vehicle and the second component 20 is the battery case of the power battery pack of the electric vehicle. The connector assembly is used for high and low voltage electrical connections and liquid cooling circuit connections of the battery pack. It will be appreciated by those skilled in the art that in alternative embodiments, first component 10 and second component 20 may be any component that requires electrical and liquid connections and is not limited to the examples of this embodiment.
所属领域的技术人员可以了解,虽然在图示实施方式中电气接口第一端110示出为电气插座、电气接口第二端120示出为电气插头,但是,将电气接口第一端110作为电气插头、电气接口第二端120作为电气插座也将落入本发明的范围;虽然在图示实施方式中液体接口第一端210示出为液冷插头、液体接口第二端220示出为液冷插座,但是,将液体接口第一端210作为液冷插座、液体接口第二端220作为液冷插头也将落入本发明的范围;另外,所属领域的技术人员可以根据本发明公开的教示对具体实施方式的细节特征作出相应的调整。One of ordinary skill in the art will appreciate that while in the illustrated embodiment the first end 110 of the electrical interface is shown as an electrical outlet and the second end 120 of the electrical interface is shown as an electrical plug, the first end 110 of the electrical interface is electrically The plug, electrical interface second end 120 as an electrical receptacle will also fall within the scope of the present invention; although in the illustrated embodiment the liquid interface first end 210 is shown as a liquid cooled plug and the liquid interface second end 220 is shown as a liquid Cold socket, however, it will also fall within the scope of the present invention to have the liquid interface first end 210 as a liquid cooled socket and the liquid interface second end 220 as a liquid cooled plug; in addition, those skilled in the art can have the teachings of the present disclosure in accordance with the teachings of the present disclosure. Corresponding adjustments are made to the detailed features of the specific embodiments.
可以理解,根据本发明,在将第一部件10和第二部件20装配在一起时,电气接口第一端110和电气接口第二端120接通,同时液体接口第一端210和液体接口第二端220接通;在将第一部件10和第二部件20拆分开时,电气接口第一端110和电气接口第二端120断开,同时液体接口第一端210和液体接口第二端220断开。因此,为了防止液体接口第一端210和液体接口第二端220断开时液冷回路中的冷却液泄漏,液体接口第一端210和液体接口第二端220均带有截止阀。在液体接口第一端210和第二端220断开时,截止阀同时将其封闭接口,冷却液体不会流出;在液体接口第一端210和第二端220装配在一起时,截止阀打开导通液冷回路。It will be appreciated that, in accordance with the present invention, when the first component 10 and the second component 20 are assembled together, the electrical interface first end 110 and the electrical interface second end 120 are turned on while the liquid interface first end 210 and the liquid interface are The two ends 220 are turned on; when the first component 10 and the second component 20 are separated, the electrical interface first end 110 and the electrical interface second end 120 are disconnected, while the liquid interface first end 210 and the liquid interface second End 220 is disconnected. Therefore, in order to prevent the coolant in the liquid cooling circuit from leaking when the liquid interface first end 210 and the liquid interface second end 220 are disconnected, the liquid interface first end 210 and the liquid interface second end 220 each have a shutoff valve. When the first end 210 and the second end 220 of the liquid interface are disconnected, the shutoff valve simultaneously closes the interface, and the cooling liquid does not flow out; when the first end 210 and the second end 220 of the liquid interface are assembled together, the shutoff valve opens Turn on the liquid cooling circuit.
电气接口100和液体接口200的第一端110、210和第二端120、220可以如图中所示通过固定支架例如支架12、13固定到第一部件10和第二部件20,也可以通过螺栓等常规方式直接固定到第一部件10和第二部件20。固定支架可以通过螺栓连接或焊接等常规方式固定到第一部件10和第二部件20,然后再将电气接口100和液体接口200例如通过螺栓固定到支架12、13。所属领域的技术人员可以想到其它替代的固定和连接方式,此处不再赘述。The first ends 110, 210 and the second ends 120, 220 of the electrical interface 100 and the liquid interface 200 may be secured to the first component 10 and the second component 20 by mounting brackets, such as brackets 12, 13, as shown, as shown A bolt or the like is directly fixed to the first member 10 and the second member 20 in a conventional manner. The fixing bracket may be fixed to the first member 10 and the second member 20 by a conventional manner such as bolting or welding, and then the electrical interface 100 and the liquid interface 200 are fixed to the brackets 12, 13, for example, by bolts. Other alternatives of attachment and attachment are contemplated by those skilled in the art and are not described herein.
如图所示,为了保证电气接口100和液体接口200的配合准确度,电气接口第一端 110和液体接口第一端210优选地在第一部件10上并排地固定至同一表面11,电气接口第二端120和液体接口第二端220优选地在第二部件20并排地固定至同一表面21。电气接口第一端110和电气接口第二端120的接合面与液体接口第一端210和液体接口第二端220的接合面共面,这同样将有助于电气接口和液体接口的自动装拆。可以了解,可选地将电气接口第一端110和液体接口第一端210置于不同表面和/或将电气接口第二端120和液体接口第二端220置于不同表面,或者电气接口第一端110和电气接口第二端120的接合面与液体接口第一端210和液体接口第二端220的接合面不在共同面上,均可以实现并且将落入本发明的范围内。As shown, to ensure the accuracy of the mating of the electrical interface 100 and the liquid interface 200, the electrical interface first end 110 and the liquid interface first end 210 are preferably secured side by side to the same surface 11 on the first component 10, the electrical interface The second end 120 and the liquid interface second end 220 are preferably secured to the same surface 21 side by side at the second component 20. The interface between the first end 110 of the electrical interface and the second end 120 of the electrical interface is coplanar with the interface of the first end 210 of the liquid interface and the second end 220 of the liquid interface, which will also facilitate the automatic mounting of the electrical interface and the liquid interface. Demolition. It can be appreciated that the electrical interface first end 110 and the liquid interface first end 210 are optionally placed on different surfaces and/or the electrical interface second end 120 and the liquid interface second end 220 are placed on different surfaces, or the electrical interface The interface of the one end 110 and the second end 120 of the electrical interface is not in common with the interface of the first end 210 of the liquid interface and the second end 220 of the liquid interface, and can be achieved and will fall within the scope of the present invention.
更优选地,电气接口和液体接口中还设置有导向件以进一步便于减小装配失误,将在下文中结合具体示例进行描述。More preferably, guides are also provided in the electrical interface and the liquid interface to further facilitate assembly errors, as will be described below in connection with specific examples.
图2是图1中连接器组件中电气接口100的电气接口第二端120;图3是图1中连接器组件中电气接口100的电气接口第一端110。2 is a second end 120 of the electrical interface of the electrical interface 100 of the connector assembly of FIG. 1; FIG. 3 is a first end 110 of the electrical interface of the electrical interface 100 of the connector assembly of FIG.
电气接口100中集成有高压接口和低压接口。具体地,在图2和图3的示例中,电气接口第一端110为具有PIN针插孔的电气插座,而电气接口第二端120为具有PIN针的电气插头,其中包括高压PIN针122和低压PIN针123等。在电气接口的装配状态下,高低压PIN针将插入电气接口第一端110上的PIN针插孔内可实现通电。根据本实施方式将电气插座(电气接口第一端110)安装在车身底座并将电气插头(电气接口第二端120)安装在电池包端;可以理解,在不同的实施方式中,也可以将电气插头和电气插座互换位置,同样落入本发明的范围内。A high voltage interface and a low voltage interface are integrated in the electrical interface 100. Specifically, in the examples of FIGS. 2 and 3, the electrical interface first end 110 is an electrical receptacle having a PIN pin receptacle, and the electrical interface second end 120 is an electrical plug having a PIN pin, including a high voltage PIN pin 122. And low voltage PIN pin 123 and the like. In the assembled state of the electrical interface, the high and low voltage PIN pins will be inserted into the PIN pin receptacles on the first end 110 of the electrical interface to effect energization. According to the embodiment, the electrical socket (electrical interface first end 110) is mounted on the vehicle body base and the electrical plug (electrical interface second end 120) is mounted on the battery pack end; it can be understood that in different embodiments, The interchangeability of the electrical plug and the electrical receptacle is also within the scope of the present invention.
在本示例中,电气接口第二端120是连接器的电池包端,它可以通过螺栓直接固定或通过螺栓和支架固定,内部的高压PIN针122、低压PIN针123及高压互锁针125带有X、Y、Z向浮动机构(具体见图4)。高压PIN针122的端部可以为绝缘材料,可以防手指触摸,它是电池包高压电源输出和充电接口;低压PIN针123可以实现低压供电和通讯接口,并有两根较短的PIN针125作为高压互锁针,PE针124可以实现该电池包端插头的金属外壳与电池包壳体等电位连接。相应地,电气接口第一端110是连接器的车身端,它同样可以通过螺栓直接固定或通过螺栓和支架固定。电气接口第一端110具有供前述高压PIN针122、低压PIN针123、高压互锁针125及PE针124插接的高压PIN针插孔111、低压PIN针插孔113、高压互锁针插孔115及PE针插孔114。In this example, the second end 120 of the electrical interface is the battery pack end of the connector, which can be directly fixed by bolts or fixed by bolts and brackets, and the internal high voltage PIN pin 122, low voltage PIN pin 123 and high voltage interlock pin 125 There are X, Y, Z-direction floating mechanisms (see Figure 4 for details). The end of the high voltage PIN pin 122 can be an insulating material, which can prevent finger touch. It is a high voltage power supply output and charging interface of the battery pack; the low voltage PIN pin 123 can realize a low voltage power supply and communication interface, and has two short PIN pins 125. As a high voltage interlocking pin, the PE pin 124 can realize the equipotential bonding of the metal case of the battery pack end plug to the battery pack case. Correspondingly, the first end 110 of the electrical interface is the body end of the connector, which can also be fixed directly by bolts or by bolts and brackets. The first end 110 of the electrical interface has a high voltage PIN pin jack 111 for inserting the high voltage PIN pin 122, the low voltage PIN pin 123, the high voltage interlock pin 125 and the PE pin 124, a low voltage PIN pin jack 113, and a high voltage interlock pin insertion. Hole 115 and PE pin jack 114.
电气接口第一端110和电气接口第二端120具有方便其适配的导向件。在图示示例中,导向件包括电气接口第二端120上的导向销121及电气接口第一端110上的筒形导向套 111。在该示例中,导向销121和导向套111分别布置在电气接口第二端120和电气接口第一端110的两端处;所属领域的技术人员可以想到其它布置数量和布置方式。导向销121的末端可以呈锥形渐缩,例于引导其插入导向套111以实现定位,有利于连接器的自动导向和偏差纠正。The electrical interface first end 110 and the electrical interface second end 120 have guides that facilitate their adaptation. In the illustrated example, the guide member includes a guide pin 121 on the second end 120 of the electrical interface and a cylindrical guide sleeve 111 on the first end 110 of the electrical interface. In this example, guide pin 121 and guide sleeve 111 are disposed at both ends of electrical interface second end 120 and electrical interface first end 110, respectively; other arrangements and arrangements are contemplated by those skilled in the art. The end of the guide pin 121 may be tapered in a tapered manner, for example, by guiding it into the guide sleeve 111 for positioning, which facilitates automatic guiding and deviation correction of the connector.
图4是图3中电气接口第一端的分解图,其中示出了浮动机构130。在图4中可以看出,该电气接口第一端包括上盖板116、中间挡板117、高低压PIN针压接固定座118、浮动机构130及底座119。上盖板116和底座119组成电气接口第一端110的壳体,中间挡板117、固定座118及浮动机构130位于壳体内。4 is an exploded view of the first end of the electrical interface of FIG. 3 showing the floating mechanism 130. As can be seen in FIG. 4, the first end of the electrical interface includes an upper cover 116, a middle baffle 117, a high and low voltage PIN pin crimp mount 118, a floating mechanism 130, and a base 119. The upper cover 116 and the base 119 form a housing of the first end 110 of the electrical interface, and the intermediate baffle 117, the fixed base 118 and the floating mechanism 130 are located in the housing.
浮动机构130为X、Y、Z三向浮动机构,其包括有销轴131、弹簧132、第一水平浮动块133、水平浮动弹性件134及第二水平浮动块135。The floating mechanism 130 is an X, Y, Z three-way floating mechanism including a pin 131, a spring 132, a first horizontal floating block 133, a horizontal floating elastic member 134, and a second horizontal floating block 135.
销轴131穿过固定座118的通孔,其两端分别插置(例如通过PIN连接)于中间挡板117和底座119上的孔内。第一水平浮动块和第二水平浮动块在通孔处分别位于位于固定座之上和之下。弹簧132套在销轴131外侧,其两端面分别抵靠中间挡板117和第一水平浮动块133。水平浮动弹性件置于固定座的夹层中并且与固定座之间存在间隙。固定座118与水平浮动弹性件134存在间隙,可以挤压水平浮动弹性件134变形在水平面任意角度浮动。沿销轴131的轴向挤压弹簧132,可使得固定座118、第一水平浮动块133、水平浮动弹性件134、第二水平浮动块135整体在该轴向上移动。The pin 131 passes through the through hole of the fixing base 118, and its two ends are respectively inserted (for example, by a PIN connection) into the holes in the intermediate shutter 117 and the base 119. The first horizontal slider and the second horizontal slider are located above and below the fixed seat at the through holes, respectively. The spring 132 is sleeved on the outside of the pin shaft 131, and its both end faces abut against the intermediate baffle 117 and the first horizontal slider 133, respectively. The horizontal floating elastic member is placed in the interlayer of the mount and there is a gap between the mount and the mount. The fixing seat 118 has a gap with the horizontal floating elastic member 134, and the horizontal floating elastic member 134 can be pressed to deform at any angle on the horizontal plane. The spring 132 is pressed along the axial direction of the pin 131, so that the fixing base 118, the first horizontal floating block 133, the horizontal floating elastic member 134, and the second horizontal floating block 135 are integrally moved in the axial direction.
图5是图1中连接器组件中液体接口200的液体接口第一端210,可以看出,液体接口第一端210示例地包括浮动机构211、压力传感器212、液体接口200的车身端截止阀213及车身端浮动板214。浮动机构211为X、Y、Z三向浮动机构,使得液体接口第一端210相对于车身连接支架13能够三向浮动。示例性地,浮动机构211可以分别布置在车身端浮动板214的四个角落处。压力传感器212可以进行快换接头连接状态指示。5 is a first end 210 of the liquid interface of the liquid interface 200 of the connector assembly of FIG. 1. As can be seen, the first end 210 of the liquid interface illustratively includes a float mechanism 211, a pressure sensor 212, and a body end stop valve of the fluid interface 200. 213 and the body end floating plate 214. The floating mechanism 211 is an X, Y, Z three-way floating mechanism, so that the liquid interface first end 210 can float in three directions with respect to the vehicle body connecting bracket 13. Illustratively, the floating mechanisms 211 may be disposed at four corners of the vehicle body end floating plate 214, respectively. The pressure sensor 212 can perform a quick change joint connection status indication.
图6是图1中连接器组件中液体接口200的液体接口第二端220,可以看出,液体接口第二端220示例地包括液体接口200的电池包端截止阀221及方便液体接口第一端210和液体接口第二端220适配的导向件222。该导向件222的顶端可以呈锥形渐缩,适于插接到液体接口第一端210的浮动板214上相应的通孔,有利于连接器组件的自动导向和偏差纠正。6 is a second end 220 of the liquid interface of the liquid interface 200 of the connector assembly of FIG. 1. It can be seen that the second end 220 of the liquid interface exemplarily includes a battery pack end stop valve 221 of the liquid interface 200 and a convenient liquid interface first. The end 210 and the second end 220 of the liquid interface are fitted with a guide 222. The top end of the guide member 222 may be tapered to be adapted to be inserted into a corresponding through hole in the floating plate 214 of the first end 210 of the liquid interface to facilitate automatic guiding and deviation correction of the connector assembly.
在液体接口第一端210和液体接口第二端220插接时,车身端截止阀213和电池包端截止阀221接通,允许冷却水路流通。在液体接口第一端210和液体接口第二端220断开时,截止阀213和截止阀221自动将冷却液流动截止,防止冷却液流出。由于截止阀221、 213的端部形状是平面形状,冷却液基本无残留。传统充电模式的液冷电池包不具备上述功能。When the liquid interface first end 210 and the liquid interface second end 220 are inserted, the vehicle body end shutoff valve 213 and the battery pack end shutoff valve 221 are turned on to allow the cooling water passage to circulate. When the liquid interface first end 210 and the liquid interface second end 220 are disconnected, the shutoff valve 213 and the shutoff valve 221 automatically shut off the coolant flow to prevent the coolant from flowing out. Since the shape of the end portions of the shutoff valves 221 and 213 is a planar shape, the coolant does not substantially remain. The liquid-cooled battery pack of the conventional charging mode does not have the above functions.
图7是图5中液体接口第二端处的浮动机构的分解图。Figure 7 is an exploded view of the floating mechanism at the second end of the liquid interface of Figure 5.
从图中可以看出,浮动机构211包括螺栓2111、螺母2112、弹簧2113、水平浮动块215、水平浮动弹性体2115及车身端浮动安装板214。As can be seen from the figure, the floating mechanism 211 includes a bolt 2111, a nut 2112, a spring 2113, a horizontal slider 215, a horizontal floating elastic body 2115, and a vehicle body floating mounting plate 214.
在浮动安装板214上布置有通孔,水平浮动弹性体2115位于通孔内。水平浮动块215包括一体形成的两个挡片2114、2116和连接在两个挡片之间的连接部,连接部穿过水平浮动弹性体2115,两个挡片2114、2116分别覆盖在通孔的两端。螺栓2111穿过水平浮动块215从而穿过水平浮动弹性体2115,可以在浮动板214的通孔内实现水平方向任意角度浮动(通过挤压弹性体2115变形获得运动空间,改变通孔与弹性体2115直径大小可以调节水平浮动量)。弹性体2115可以为柱状橡胶体,并且其外周面上可以分布有齿槽,以增强柔韧度。螺母2112接合至螺栓2111的螺纹端。弹簧2113套接在螺栓2111上,并且其一端抵靠水平浮动块214,实现Z向固定;另一端抵靠螺母2112固定,螺母2112与支架13进行装配,浮动板214及截止阀213可以在Z向沿着螺栓2111一起浮动。在该示例中,浮动板四个角落总共有四个类似的浮动机构。所属领域的技术人员可以想到其它数量和其它布置。A through hole is disposed in the floating mounting plate 214, and the horizontal floating elastic body 2115 is located in the through hole. The horizontal slider 215 includes two integrally formed flaps 2114, 2116 and a connecting portion connected between the two flaps, the connecting portion passes through the horizontal floating elastic body 2115, and the two blocking pieces 2114, 2116 respectively cover the through hole Both ends. The bolt 2111 passes through the horizontal floating block 215 to pass through the horizontal floating elastic body 2115, and can realize horizontal floating at any angle in the through hole of the floating plate 214 (the movement space is obtained by the deformation of the extruded elastic body 2115, and the through hole and the elastic body are changed. 2115 diameter can adjust the horizontal float amount). The elastic body 2115 may be a columnar rubber body, and a tooth groove may be distributed on the outer peripheral surface thereof to enhance flexibility. The nut 2112 is joined to the threaded end of the bolt 2111. The spring 2113 is sleeved on the bolt 2111, and one end thereof abuts against the horizontal floating block 214 to achieve Z-direction fixing; the other end is fixed against the nut 2112, the nut 2112 is assembled with the bracket 13, and the floating plate 214 and the shut-off valve 213 can be in the Z Float along the bolt 2111. In this example, there are a total of four similar floating mechanisms in the four corners of the floating plate. Other numbers and other arrangements are contemplated by those skilled in the art.
所属领域的技术人员还可以了解,电气接口100中的浮动机构布置方式同样可以用于液体接口200;液体接口200中的浮动机构布置方式同样可以用于电气接口100。Those skilled in the art will also appreciate that the floating mechanism arrangement in the electrical interface 100 can equally be used with the liquid interface 200; the floating mechanism arrangement in the liquid interface 200 can equally be used for the electrical interface 100.
通过上文的描述,所属领域的技术人员可以想到将本发明的连接器组件应用于任何同时具有电气连接和液体连接的装置。典型地,本发明的连接器组件可以应用于电动汽车;例如,连接器组件可以用于电动汽车的车身底盘与动力电池包之间。结合图1的示例可以了解,当本发明的连接器组件应用于电动汽车时,第一部件10可以为所述电动汽车的车身底盘,而第二部件20则可以为电动汽车的动力电池包的电池包壳体。可选地,连接器组件可以通过安装支架固定于车身底盘或电池包壳体。结合上文中关于图1的详细描述,能够更清楚地了解连接器组件的在电动汽车上的安装方式。From the above description, those skilled in the art will appreciate that the connector assembly of the present invention can be applied to any device having both electrical and liquid connections. Typically, the connector assembly of the present invention can be applied to an electric vehicle; for example, the connector assembly can be used between an undercarriage of an electric vehicle and a power battery pack. With reference to the example of FIG. 1, it can be understood that when the connector assembly of the present invention is applied to an electric vehicle, the first component 10 can be the chassis of the electric vehicle, and the second component 20 can be the power battery package of the electric vehicle. Battery pack housing. Alternatively, the connector assembly can be secured to the chassis or battery pack housing by mounting brackets. In conjunction with the detailed description above with respect to Figure 1, the manner in which the connector assembly is mounted on the electric vehicle can be more clearly understood.
根据本发明,将电池包与车身高低压电气连接器集成在一起,统称电源快换连接器,它可以具有自动纠正偏差(带有X、Y、Z向浮动)、导向机构、IP67、高压防手指触摸、高压互锁HVIL功能。液冷快换接头两端分别固定在安装板上,双向带有截止阀功能(接头断开后冷却液不会溢出渗漏),带有自纠正偏差(带有X、Y、Z向浮动)和导向机构、IP67、零泄漏和防止空气进入冷却系统等功能。According to the invention, the battery pack is integrated with the high and low voltage electrical connectors of the vehicle body, collectively referred to as the power quick change connector, which can have automatic correction deviation (with X, Y, Z direction floating), guiding mechanism, IP67, high voltage protection Finger touch, high voltage interlock HVIL function. The liquid-cooled quick-change joints are respectively fixed on the mounting plate, and have a shut-off valve function in both directions (the coolant will not overflow and leak after the joint is disconnected), with self-correction deviation (with X, Y, Z-direction float) And steering mechanism, IP67, zero leakage and prevent air from entering the cooling system.
可以了解,这种电动汽车中将液冷电池包冷却水路和高低压电源快换连接器设计共 同安装在同一块电池包盖板上,实现同步动作;同时与电源快换连接器分别布置在盖板的左右两边,实现了水电隔离。水电快换连接器均支持快速插拔,可实现电池包的全自动化快速更换,无需人工解锁。浮动和导向机构支持快换连接器进行盲插和自动纠正偏差,可以保证连接器可靠接触,吸收补偿电池包与车身产生的相对振动与装配公差。快换连接器与电池包盖板之间安装有密封圈,实现IP67密封,保证电池包内部与外界空气和水隔离。液冷快换接头具有传感器状态指示功能,可以进行快换接头连接与否状态指示。It can be understood that in the electric vehicle, the liquid-cooled battery pack cooling water circuit and the high-low voltage power supply quick-change connector are designed to be installed on the same battery pack cover plate to realize synchronous action; and the power quick-change connector is respectively disposed on the cover. Hydroelectric isolation is achieved on the left and right sides of the board. The water and electricity quick-change connectors all support quick insertion and removal, which can realize full automatic and quick replacement of the battery pack without manual unlocking. The floating and guiding mechanism supports quick-change connector for blind insertion and automatic correction of deviation, which can ensure reliable contact of the connector and absorb the relative vibration and assembly tolerance generated by the battery pack and the body. A sealing ring is installed between the quick-change connector and the battery pack cover to achieve IP67 sealing, which ensures that the inside of the battery pack is isolated from the outside air and water. The liquid-cooled quick-change connector has a sensor status indication function, which can be used to indicate whether the quick-change connector is connected or not.
本发明的技术范围不仅仅局限于上述说明中的内容,本领域技术人员可以在不脱离本发明技术思想的前提下,对上述实施方式进行多种变形和修改,而这些变形和修改均应当属于本发明的范围内。The technical scope of the present invention is not limited to the above description, and various modifications and changes can be made to the above-described embodiments without departing from the technical idea of the present invention. Within the scope of the invention.

Claims (12)

  1. 一种连接器组件,其特征在于,所述连接器组件包括:A connector assembly, characterized in that the connector assembly comprises:
    电气接口,所述电气接口包括相互适配的电气接口第一端和电气接口第二端;An electrical interface, the electrical interface including a first end of the electrical interface and a second end of the electrical interface;
    液体接口,所述液体接口包括相互适配的液体接口第一端和液体接口第二端,所述液体接口第一端和液体接口第二端均带有截止阀;a liquid interface, the liquid interface includes a first end of the liquid interface and a second end of the liquid interface, and the first end of the liquid interface and the second end of the liquid interface each have a shutoff valve;
    并且,所述电气接口第一端和所述液体接口第一端固定至第一部件,所述电气接口第二端和所述液体接口第二端固定至第二部件。And, the first end of the electrical interface and the first end of the liquid interface are fixed to the first component, and the second end of the electrical interface and the second end of the liquid interface are fixed to the second component.
  2. 如权利要求1所述的连接器组件,其中,所述电气接口中集成有高压接口和低压接口,和/或,所述液体接口为冷却液接口。The connector assembly of claim 1 wherein said electrical interface has a high voltage interface and a low pressure interface integrated therein and/or said liquid interface is a coolant interface.
  3. 如权利要求1所述的连接器组件,其中,所述电气接口第一端和所述液体接口第一端在所述第一部件上并排地固定至同一表面,所述电气接口第二端和所述液体接口第二端在所述第二部件上并排地固定至同一表面。The connector assembly of claim 1 wherein said first end of said electrical interface and said first end of said liquid interface are fixed side by side to said same surface on said first member, said second end of said electrical interface The second end of the liquid interface is fixed to the same surface side by side on the second component.
  4. 如权利要求1至3中任一项所述的连接器组件,其中,所述电气接口第一端和所述电气接口第二端的接合面与所述液体接口第一端和所述液体接口第二端的接合面共面。The connector assembly according to any one of claims 1 to 3, wherein a joint surface of the first end of the electrical interface and the second end of the electrical interface is opposite to the first end of the liquid interface and the liquid interface The joint surfaces of the two ends are coplanar.
  5. 如权利要求1至3中任一项所述的连接器组件,其中,所述电气接口第一端和所述电气接口第二端具有方便其适配的导向件,和/或,所述液体接口第一端和所述液体接口第二端具有方便其适配的导向件。The connector assembly of any of claims 1 to 3, wherein the first end of the electrical interface and the second end of the electrical interface have a guide for facilitating their adaptation, and/or the liquid The first end of the interface and the second end of the liquid interface have guides for facilitating their adaptation.
  6. 如权利要求1至3中任一项所述的连接器组件,其中:A connector assembly according to any one of claims 1 to 3, wherein:
    所述电气接口第一端和所述电气接口第二端中的一个为具有PIN针插孔的插座端,所述插座端通过第一浮动机构安装至所述第一部件;和/或One of the first end of the electrical interface and the second end of the electrical interface is a socket end having a PIN pin receptacle, the socket end being mounted to the first component by a first floating mechanism; and/or
    所述液体接口第一端通过第二浮动机构安装至所述第一部件或者所述液体接口第二端通过第二浮动机构安装至所述第二部件。The first end of the liquid interface is mounted to the first component by a second floating mechanism or the second end of the liquid interface is mounted to the second component by a second floating mechanism.
  7. 如权利要求6所述的连接器组件,其中,所述插座端包括由上盖板和底座组成的壳体,在所述壳体内具有中间挡板、用于布置PIN针的固定座及所述第一浮动机构,其中所述第一浮动机构包括:The connector assembly of claim 6 wherein said socket end includes a housing comprised of an upper cover and a base, wherein said housing has an intermediate baffle, a mounting for arranging a PIN pin, and said a first floating mechanism, wherein the first floating mechanism comprises:
    销轴,所述销轴穿过所述固定座的通孔,其两端分别插置于所述中间挡板和所述底座上的孔内;a pin, the pin shaft passing through the through hole of the fixing seat, the two ends of which are respectively inserted into the hole in the middle baffle and the base;
    第一水平浮动块和第二水平浮动块,其在所述通孔处分别位于位于所述固定座之上和之下;弹簧,所述弹簧套在所述销轴外侧,其两端面分别抵靠所述中间挡板和所述第一水平浮动块;以及a first horizontal floating block and a second horizontal floating block respectively located above and below the fixing seat at the through hole; a spring, the spring sleeve is outside the pin shaft, and both end faces thereof respectively Relying on the intermediate baffle and the first horizontal slider;
    水平浮动弹性件,其置于所述固定座的夹层中并且与所述固定座之间存在间隙。A horizontal floating elastic member that is placed in the interlayer of the mount and has a gap with the mount.
  8. 如权利要求6所述的连接器组件,其中,所述第二浮动机构包括:The connector assembly of claim 6 wherein said second floating mechanism comprises:
    浮动安装板,在所述浮动安装板上布置有通孔;a floating mounting plate on which a through hole is arranged;
    水平浮动弹性体,其位于所述通孔内;a horizontal floating elastomer located in the through hole;
    水平浮动块,其包括两个挡片和连接在两个所述挡片之间的连接部,所述连接部穿过所述水平浮动弹性体,两个所述挡片分别覆盖在所述通孔的两端;a horizontal slider comprising two flaps and a joint connected between the two flaps, the joint passing through the horizontal floating elastic body, and the two flaps respectively covering the pass Both ends of the hole;
    螺栓,其穿过所述水平浮动块从而穿过所述水平浮动弹性体;a bolt passing through the horizontal slider to pass through the horizontal floating elastomer;
    螺母,其接合至所述螺栓的螺纹端;a nut that is coupled to the threaded end of the bolt;
    弹簧,其套接在所述螺栓上,并且其两端分别抵靠所述水平浮动块和所述螺母。a spring sleeved on the bolt and having its two ends abut against the horizontal slider and the nut, respectively.
  9. 如权利要求8所述的连接器组件,其中,所述弹性体为柱状橡胶体,并且其外周面上分布有齿槽。The connector assembly according to claim 8, wherein said elastic body is a columnar rubber body, and a tooth groove is distributed on an outer peripheral surface thereof.
  10. 一种电池连接系统,其特征在于,所述电池连接系统包括如前述权利要求1至9中任一项所述的连接器组件。A battery connection system, characterized in that the battery connection system comprises a connector assembly according to any of the preceding claims 1 to 9.
  11. 如权利要求10所述的电池连接系统,其中,所述电池连接系统为电动汽车的动力电池包的连接系统,并且所述第一部件为所述电动汽车的车身底盘,所述第二部件为电动汽车的动力电池包的电池包壳体。The battery connection system according to claim 10, wherein said battery connection system is a connection system of a power battery pack of the electric vehicle, and said first member is a vehicle body chassis of said electric vehicle, and said second member is A battery pack case for a power battery pack of an electric vehicle.
  12. 如权利要求11所述的电池连接系统,其中,所述连接器组件通过安装支架固定于所述车身底盘和所述电池包壳体。The battery connection system according to claim 11, wherein the connector assembly is fixed to the underbody and the battery pack case by a mounting bracket.
PCT/CN2018/073349 2017-01-24 2018-01-19 Connector assembly and battery connection system comprising same WO2018137557A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201720093016.0 2017-01-24
CN201720093016.0U CN206585092U (en) 2017-01-24 2017-01-24 Connector assembly and the battery connecting system including it

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