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WO2022234756A1 - Holder, cutting tool, and method for manufacturing cut workpiece - Google Patents

Holder, cutting tool, and method for manufacturing cut workpiece Download PDF

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Publication number
WO2022234756A1
WO2022234756A1 PCT/JP2022/017231 JP2022017231W WO2022234756A1 WO 2022234756 A1 WO2022234756 A1 WO 2022234756A1 JP 2022017231 W JP2022017231 W JP 2022017231W WO 2022234756 A1 WO2022234756 A1 WO 2022234756A1
Authority
WO
WIPO (PCT)
Prior art keywords
central axis
weight
fixing member
holder
elastic member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2022/017231
Other languages
French (fr)
Japanese (ja)
Inventor
義仁 池田
智仁 首藤
佑知 権隨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyocera Corp
Original Assignee
Kyocera Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyocera Corp filed Critical Kyocera Corp
Priority to JP2023518649A priority Critical patent/JP7583923B2/en
Priority to CN202280030370.2A priority patent/CN117241904A/en
Priority to DE112022002468.2T priority patent/DE112022002468T5/en
Publication of WO2022234756A1 publication Critical patent/WO2022234756A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/12Special arrangements on tool holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/002Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor with vibration damping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2226/00Materials of tools or workpieces not comprising a metal
    • B23B2226/33Elastomers, e.g. rubber

Definitions

  • the present disclosure relates to a cutting tool holder, a cutting tool, and a method of manufacturing a cut product used when cutting a work material such as metal.
  • the cutting tool described in Patent Document 1 has a holder and a cutting insert.
  • the holder has a body having a cavity, a head closing the entrance of the cavity, a weight as a damping member inserted into the cavity, and an O-ring positioned between the head and the weight. Vibration of the holder can be reduced by accommodating a weight having a different natural frequency from that of the main body in the main body and vibrating the main body and the weight at different frequencies.
  • a non-limiting example holder in the present disclosure includes a rod-shaped body extending from a first end surface to a second end surface along a central axis and having a cavity extending along the central axis; and an internal member.
  • the internal member includes a cylindrical weight extending from the first end face side toward the second end face side, a first fixing member positioned closer to the first end face than the weight, and the weight. and a first elastic member located between the first fixing members.
  • the first elastic member is sandwiched between the weight and the first fixing member in a direction along the central axis and a direction orthogonal to the central axis, respectively, and
  • the width in the direction along the axis is greater than the width in the direction perpendicular to the central axis.
  • FIG. 1 is a perspective view of a cutting tool in a non-limiting embodiment of the present disclosure
  • FIG. FIG. 2 is a plan view of the cutting tool shown in FIG. 1
  • 3 is a cross-sectional view taken along line III-III of FIG. 2
  • FIG. 4 is an enlarged view of the first end face side of FIG. 3
  • FIG. 4 is an enlarged view of the second end face side of FIG. 3
  • FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example
  • FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example
  • FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example
  • FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example
  • FIG. 1 is a schematic diagram illustrating one step in a method for manufacturing
  • each drawing referred to below shows only the main members necessary for explaining the embodiment in a simplified manner. Accordingly, the holder and cutting tool may comprise optional components not shown in the referenced figures. Also, the dimensions of the members in each drawing do not faithfully represent the actual dimensions of the constituent members, the dimensional ratios of the respective members, and the like.
  • FIG. 1 is a perspective view showing a cutting tool 10 according to Embodiment 1.
  • FIG. FIG. 2 is a plan view showing the cutting tool 10.
  • FIG. A cutting tool 10 is a tool in which a head 2 is attached to the tip side of a round bar-shaped holder 1 extending in the X-axis direction in FIG.
  • a cutting insert (hereinafter referred to as an insert) 3 is attached to the head 2 .
  • the cutting tool 10 is, for example, a turning tool, and specific examples include an outer diameter machining tool, an inner diameter machining tool, a grooving tool, and a cut-off tool.
  • the cutting tool 10 may be a milling tool whose tool side rotates.
  • the side of the cutting tool 10 on which the head 2 is located is called the front end side, and the side opposite to the front end side is called the rear end side.
  • FIG. 3 is a cross-sectional view taken along line III--III in FIG. 4 is an enlarged view of the first end face side of FIG. 3.
  • FIG. 5 is an enlarged view of the second end face side of FIG. 3.
  • the holder 1 of the cutting tool 10 includes a main body 11, a first fixing member 12 as an internal member, a first elastic member 17, a weight 13, a second fixing member 16, a second elastic member 18, and a third elastic member 14 .
  • the material of the holder 1 include steel such as stainless steel, cast iron, aluminum alloy, and the like. In particular, when steel is used among these materials, the toughness of the holder 1 can be enhanced. Each member will be described in detail below.
  • the main body 11 may have a round bar shape extending in the X-axis direction, and the first end face 11a on the head 2 side and the second end face 11b on the rear end side may each have a structure in which the central portion is opened.
  • the main body 11 internally has a cavity 11c extending along the central axis (axial center) L of the holder 1 (in the X-axis direction) from the first end surface 11a toward the second end surface 11b.
  • the cavity 11c is composed of a large-diameter portion 11d located on the first end surface 11a side and a small-diameter portion 11e that continues from the large-diameter portion 11d and extends toward the second end surface 11b.
  • the cavity 11c is provided by perforating a cylindrical base material made of the above material.
  • the inner diameter of the small diameter portion 11e is smaller than the inner diameter of the large diameter portion 11d.
  • Each of the large diameter portion 11d and the small diameter portion 11e has a cylindrical shape, and the large diameter portion 11d is thinner than the small diameter portion 11e.
  • the large diameter portion 11d is about 2/3 the length of the holder 1, and the small diameter portion 11e is about 1/3 the length of the holder 1.
  • the height ratio is not limited to this case.
  • the first fixing member 12, the first elastic member 17, the weight 13, the second fixing member 16, the second elastic member 18, and the third elastic member 14 are accommodated in the large diameter portion 11d.
  • the first fixing member 12 is press-fitted into the large-diameter portion 11d from the first end surface 11a of the main body 11, and functions as a lid that closes the opening formed in the first end surface 11a.
  • materials for the first fixing member 12 include steel, cast iron, and aluminum alloys.
  • the first fixing member 12 has a substantially cylindrical shape having a first hole 12c, and is press-fitted into the large-diameter portion 11d with its axis center aligned with the central axis L. It is fixed to the surface by a pin (not shown).
  • the first fixing member 12 has a recess 12b, a first hole 12c, a protrusion 12d, and a tip 12e.
  • the tip portion 12e is located on the first end face 11a side, and the dimension (diameter) of the tip portion 12e is larger than the dimension (diameter) of the large diameter portion 11d in the direction perpendicular to the central axis L (the Z-axis direction).
  • a serration is provided on the end face facing the head 2 of the tip portion 12e.
  • the distal end portion 12e has a flange portion 12a that protrudes radially outward from its outer peripheral portion.
  • the surface of the collar portion 12a facing the first end surface 11a that is, the surface on the rear end side, contacts the first end surface 11a. This restricts the first fixing member 12 from entering the main body 11 .
  • the concave portion 12b is formed in a round hole shape from the central portion of the end surface of the first fixing member 12 facing the head 2 toward the rear end side.
  • a cylindrical protrusion 24 of the head 2, which will be described later, is inserted into the recess 12b.
  • a fourth ring-shaped elastic member 15 is interposed between the recess 12 b and the projection 24 .
  • the fourth elastic member 15 is, for example, an O-ring or a spring, and its material includes rubber such as NBR (acrylonitrile butadiene rubber) and AU (polyester urethane rubber), synthetic resin such as epoxy resin, and the like.
  • the convex portion 24 is fixed to the concave portion 12b via the fourth elastic member 15.
  • the protruding portion 12d is provided so as to protrude from the end face on the rear end side of the first fixing member 12 toward the rear end, and has a cylindrical shape with the central axis L as the axis.
  • the first hole 12c extends from the concave portion 12b toward the second end face 11b side with its axial center aligned with the central axis L, and penetrates the projection portion 12d.
  • the weight 13 is housed in the main body 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 .
  • Weight 13 is a damping member.
  • the weight 13 has a substantially columnar shape (more precisely, a substantially cylindrical shape) having a second hole 13c, and is attached to the first fixing member 12 in the large-diameter portion 11d with its axis aligned with the central axis L. placed adjacent to each other.
  • the weight 13 is accommodated in the large-diameter portion 11d with a slight gap from the inner peripheral surface of the large-diameter portion 11d.
  • Materials for the weight 13 include high-rigidity materials such as high-speed steel, cemented carbide, and cermet.
  • Compositions of cemented carbide include, for example, WC--Co, WC--TiC--Co and WC--TiC--TaC--Co.
  • WC—Co is produced by adding cobalt (Co) powder to tungsten carbide (WC) and sintering it.
  • WC--TiC--Co is obtained by adding titanium carbide (TiC) to WC--Co.
  • WC--TiC--TaC--Co is obtained by adding tantalum carbide (TaC) to WC--TiC--Co.
  • cermet is a sintered composite material that combines metal with ceramic components.
  • the cermet there is a cermet having a titanium compound such as titanium carbide (TiC) or titanium nitride (TiN) as a main component.
  • the weight 13 has a recess 13a, a recess 13b, and a second hole 13c.
  • the concave portion 13a is formed in a circular hole shape in the center portion of the end face of the weight 13 on the tip side.
  • the concave portion 13b is formed in the shape of a round hole in the central portion of the end face of the weight 13 on the rear end side.
  • the second hole 13c is provided so as to communicate the recess 13a and the recess 13b.
  • a circulation pipe 19 through which coolant flows is inserted into the second hole 13c.
  • Materials for the flow pipe 19 include, for example, metal and resin.
  • metals include copper, steel, stainless steel, and aluminum.
  • resins include polyethylene, polypropylene, polystyrene and polyvinyl chloride.
  • coolant include water-insoluble oils such as oil-based, inert extreme-pressure type, and active extreme-pressure cutting oils, and water-soluble oils such as emulsion-type, soluble-type, and solution-type cutting oils.
  • the protruding portion 12d of the first fixing member 12 is inserted inside the concave portion 13a of the weight 13 with the ring-shaped first elastic member 17 fitted thereon.
  • the first elastic member 17 may have the same material as the fourth elastic member 15 .
  • the first elastic member 17 is sandwiched between the protrusion 12d of the first fixing member 12 and the recess 13a of the weight 13 and is crushed, so that the tip side of the weight 13 is fixed to the first fixing member 12 by the repulsive force. be done.
  • the first elastic member 17 is arranged so that the rear end surface of the first fixing member 12 and the concave portion 13a of the weight 13 are arranged in the direction along the central axis L (the X-axis direction). It is sandwiched between the bottom of the Thus, when the first elastic member 17 is sandwiched between the first fixing member 12 and the weight 13 in the X-axis direction, the cutting load ( thrust force) can be relieved in the first elastic member 17 .
  • the first elastic member 17 is sandwiched between the outer peripheral surface of the protrusion 12d and the inner peripheral surface of the recess 13a in a direction perpendicular to the central axis L (the Z-axis direction) in a cross section along the central axis L. there is thus, when the first elastic member 17 is sandwiched between the first fixing member 12 and the weight 13 in the Z-axis direction, the cutting load ( For example, the main component force and the feed component force) can be softened in the first elastic member 17 .
  • the weight 13 is housed in the main body 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 .
  • the width a in the X-axis direction of the first elastic member 17 is larger than the width b in the Z-axis direction can also be said to mean that the first elastic member 17 has a flat shape elongated in the X-axis direction.
  • the width b in the Z-axis direction When the width b in the Z-axis direction is relatively small, the amount of deformation of the first elastic member 17 in the Z-axis direction is small. Therefore, when the weight 13 vibrates in the Z-axis direction, the end of the weight 13 in contact with the first elastic member 17 tends to function as a so-called fixed end. Therefore, the effect of reducing the vibration of the weight 13 can be enhanced while avoiding damage to the weight 13 . Furthermore, rather than simply reducing the area of the first elastic member 17 in the cross section along the central axis L, the width a in the X-axis direction is large, so that the first elastic member 17 is less likely to deteriorate. It is also possible to secure the effect of relieving the cutting load due to A ratio a/b of the width a to the width b may be 1.1 or more and 3 or less.
  • the second fixing member 16 is arranged on the rear end side of the weight 13 in the large diameter portion 11d of the cavity 11c.
  • the second fixing member 16 fixes the weight 13 to the inner peripheral surface of the large-diameter portion 11 d via the third elastic member 14 .
  • the second fixing member 16 has a substantially cylindrical shape having a hollow portion into which the flow pipe 19 is inserted, and is arranged in the large diameter portion 11d with its axis center aligned with the central axis L. As shown in FIG.
  • Examples of materials for the second fixing member 16 include metal and resin for the first fixing member 12 .
  • Examples of metals include steel, cast iron, and aluminum alloys.
  • Examples of resins include polyethylene, polypropylene, polystyrene and polyvinyl chloride.
  • the second fixing member 16 has a protrusion 16a and a groove 16b.
  • the protruding portion 16a is provided so as to protrude toward the weight 13 from the center portion of the end surface of the second fixing member 16 facing the weight 13, and has a cylindrical shape.
  • the groove 16b is provided in a circumferential direction on the outer peripheral surface of the second fixing member 16 facing the inner peripheral surface of the large diameter portion 11d.
  • the third elastic member 14 is fitted in the concave groove 16b of the second fixing member 16.
  • the third elastic member 14 is an O-ring, for example, and may have the same material as the fourth elastic member 15 .
  • the protrusion 16a of the second fixing member 16 is inserted inside the recess 13b with the ring-shaped second elastic member 18 fitted thereon.
  • the second elastic member 18 may have the same material as the fourth elastic member 15 .
  • the second elastic member 18 is sandwiched between the protrusion 16a of the second fixing member 16 and the recess 13b of the weight 13, and the rear end side of the weight 13 is fixed to the second fixing member 16 by the repulsive force caused by being crushed. .
  • the second fixing member 16 is fixed to the large-diameter portion 11d by the repulsive force caused by the third elastic member 14 contacting and being crushed by the inner peripheral surface of the large-diameter portion 11d of the cavity 11c. That is, both ends of the weight 13 are held by a first fixing member 12 fixed to the large diameter portion 11d and a second fixing member 16 fixed to the large diameter portion 11d via a third elastic member 14. Thus, it is integrated with the first fixing member 12 and the second fixing member 16 and fixed to the large diameter portion 11d.
  • the second elastic member 18 is sandwiched between the bottom surface of the concave portion 13b of the weight 13 and the tip side surface of the second fixing member 16 in the X-axis direction in the cross section (cross section along the central axis L) in FIG. is Thus, when the second elastic member 18 is sandwiched between the second fixing member 16 and the weight 13 in the X-axis direction, the cutting load ( thrust force) can be relieved in the second elastic member 18 .
  • the second elastic member 18 is sandwiched between the inner peripheral surface of the recess 13b and the outer peripheral surface of the protrusion 16a in the Z-axis direction.
  • the cutting load For example, the main component force and the feeding component force
  • the second elastic member 18 can be softened in the second elastic member 18 .
  • the weight 13 is housed in the main body 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 .
  • the width c in the X-axis direction of the second elastic member 18 is larger than the width d in the Z-axis direction can also be said to mean that the second elastic member 18 has a flat shape elongated in the X-axis direction.
  • the width b in the Z-axis direction When the width b in the Z-axis direction is relatively small, the amount of deformation of the second elastic member 18 in the Z-axis direction is small. Therefore, when the weight 13 vibrates in the Z-axis direction, the end of the weight 13 in contact with the second elastic member 18 tends to function as a so-called fixed end. Therefore, the effect of reducing the vibration of the weight 13 can be enhanced while avoiding damage to the weight 13 . Furthermore, rather than simply reducing the area of the second elastic member 18 in the cross section along the central axis L, the width a in the X-axis direction is large, so that the second elastic member 18 is less likely to deteriorate. It is also possible to secure the effect of relieving the cutting load due to The ratio c/d of the width c to the width d may be 1.1 or more and 3 or less.
  • the diameter of the opening of the second end surface 11b of the main body 11 substantially matches the diameter of the small diameter portion 11e. Coolant is injected into the small diameter portion 11e through the opening. The opening is closed by plug 20 . As shown in FIG. 4, the distal end of the flow pipe 19 enters the first hole 12c, and the first hole 12c and the second hole 13c are connected. The injected coolant passes through the flow pipe 19 and is ejected from an ejection portion 23 of the head 2, which will be described later, during machining.
  • the head 2 includes a mounting portion 21 having a substantially cylindrical shape, and a mounting portion 22 having a polyhedral shape and protruding from the front end surface of the mounting portion 21 in the X-axis direction.
  • the attachment portion 21 is attached to the distal end portion of the holder 1 with its axis aligned with the central axis L of the holder 1 .
  • Serrations are provided on the end surface of the mounting portion 21 on the holder 1 side.
  • the serrations provided on the mounting portion 21 are fitted to the serrations formed on the end face of the first fixing member 12 on the distal end side. With these serrations fitted, the head 2 is attached to the holder 1 using screws (not shown) or the like.
  • a jetting portion 23 having an opening from which coolant is jetted is provided on the tip surface of the mounting portion 21 .
  • a convex portion 24 is provided in a central portion of the end face on the rear end side of the mounting portion 21 so as to protrude toward the first fixing member 12 .
  • the tip of the convex portion 24 and the ejection portion 23 are connected (not shown).
  • the internal space of the convex portion 24 communicates with the internal space of the communication pipe 19 via the first hole 12c of the first fixing member 12 .
  • the coolant injected into the small-diameter portion 11e flows through the convex portion 24 through the flow pipe 19, and is ejected from the ejection portion 23 toward the work material during machining.
  • a pocket 22a is provided at one end in the Y-axis direction when the mounting portion 22 is viewed from the Z-axis direction.
  • the pocket 22a has a seat surface (not shown) on which the bottom surface of the insert 3 is placed, and a constraining side surface against which the two side surfaces of the insert 3 abut and are constrained.
  • the shape of the insert 3 is not limited to any particular configuration.
  • the shape of the insert 3 may be a rod-shaped, polygonal plate-shaped or polygonal prism-shaped configuration.
  • the insert 3 is in the form of a rhombic plate, as shown in FIG.
  • a corner of the rhombic shape of the insert 3 is cut out to form a cutting edge 3a.
  • Materials for the insert 3 include cemented carbide, cermet, and the like.
  • the cemented carbide and cermet may have the same composition as the cemented carbide and cermet of the weight 13 .
  • a through hole is provided in the center of the insert 3, and the insert 3 is fixed to the pocket 22a by placing the rhombic bottom surface on the seat surface and inserting a screw through the through hole and screwing it to the seat surface.
  • FIG. 6 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example.
  • FIG. 7 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example.
  • FIG. 8 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example.
  • the workpiece 103 is produced by cutting the workpiece 101 .
  • outer diameter machining is exemplified as cutting.
  • the manufacturing method of the cut workpiece 103 in the embodiment includes the following steps. i.e. (1) a step of rotating the work material 101; (2) contacting the rotating work material 101 with the cutting tool 10 represented by the above embodiment; (3) separating the cutting tool 10 from the work material 101; including.
  • the work material 101 is rotated around the axis D in the D1 direction. Also, by moving the cutting tool 10 in the D2 direction, the cutting tool 10 is brought relatively close to the work material 101 . Next, as shown in FIG. 7, the cutting edge 3a of the cutting tool 10 is brought into contact with the work material 101 to cut the work material 101. Next, as shown in FIG. 6, the work material 101 is rotated around the axis D in the D1 direction. Also, by moving the cutting tool 10 in the D2 direction, the cutting tool 10 is brought relatively close to the work material 101 . Next, as shown in FIG. 7, the cutting edge 3a of the cutting tool 10 is brought into contact with the work material 101 to cut the work material 101. Next, as shown in FIG.
  • outer diameter machining can be performed by cutting the work material 101 while moving the cutting tool 10 in the D3 direction. Then, as shown in FIG. 6, by moving the cutting tool 10 in the D4 direction, the cutting tool 10 is moved away from the work material 101 relatively.
  • the cutting tool 10 is approached while the shaft D is fixed and the work material 101 is rotated.
  • the work material 101 is cut by bringing the cutting edge 3a of the insert 3 into contact with the work material 101 that is rotating. Also, in FIG. 8, the cutting tool 10 is kept away while the work material 101 is being rotated.
  • the cross sections of the first elastic member 17 and the second elastic member 18 are elongated in the direction along the central axis L and have a flat shape. 11 vibration is reduced.
  • the cutting tool 10 is brought into contact with the cut material 101 by moving the cutting tool 10 . Further, the cutting tool 10 is separated from the work piece 101 by moving the cutting tool 10 .
  • the manufacturing method of the embodiment is not limited to this case.
  • step (1) the work material 101 may be brought closer to the cutting tool 10 .
  • step (3) the work material 101 may be kept away from the cutting tool 10 .
  • the cutting tool 10 is held in a rotating state, and the step of bringing the insert 3 into contact with different portions of the work material 101 may be repeated.
  • Representative examples of the material of the work material 101 include carbon steel, alloy steel, stainless steel, cast iron and non-ferrous metals.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Milling Processes (AREA)

Abstract

A holder is provided which can reduce vibration at the time of cutting processing and, in particular, vibration in directions orthogonal to the central axis of the holder. The holder comprises: a rod-shape main body which extends along a central axis L from a first end surface to a second end surface and which has a cavity that extends along the central axis L; and a cylindrical weight which is inserted into the cavity, a first fixed member which is positioned near the first end surface, and a first elastic member which is positioned between the weight and the first fixed member. In a cross section along the central axis L, the first elastic member is sandwiched from both sides by the weight and the first fixed member in the direction along the central axis L and in a direction orthogonal to the central axis L, and the width in the direction along the central axis L is greater than the width in the direction orthogonal to the central axis L.

Description

ホルダ、切削工具及び切削加工物の製造方法Method for manufacturing holder, cutting tool and cut work

 本開示は、金属等の被削材を切削加工する際に用いられる切削工具のホルダ、切削工具、及び切削加工物の製造方法に関する。 The present disclosure relates to a cutting tool holder, a cutting tool, and a method of manufacturing a cut product used when cutting a work material such as metal.

 金属等の被削材を切削加工する際に用いられる切削工具として、例えば特許文献1に記載の切削工具が知られている。特許文献1に記載の切削工具はホルダ及び切削インサートを有する。ホルダは、空洞を有する本体と、空洞の入口を塞ぐヘッドと、空洞に挿入された減衰部材である錘と、ヘッド及び錘の間に位置するOリングと、を有する。ホルダの振動は、本体内に本体とは固有振動数の異なる錘を収容して本体と錘とを異なる振動数で振動させることで、減少させることができる。 As a cutting tool used for cutting a work material such as metal, for example, the cutting tool described in Patent Document 1 is known. The cutting tool described in Patent Document 1 has a holder and a cutting insert. The holder has a body having a cavity, a head closing the entrance of the cavity, a weight as a damping member inserted into the cavity, and an O-ring positioned between the head and the weight. Vibration of the holder can be reduced by accommodating a weight having a different natural frequency from that of the main body in the main body and vibrating the main body and the weight at different frequencies.

国際公開第2020/049167号WO2020/049167

 本開示における限定されない一例のホルダは、中心軸に沿って第1端面から第2端面にかけて延びた棒形状であって、前記中心軸に沿って延びた空洞を有する本体と、前記空洞に挿入された内部部材と、を有する。前記内部部材は、前記第1端面の側から前記第2端面の側に向かって延びた円柱形状の錘と、前記錘よりも前記第1端面の近くに位置する第1固定部材と、前記錘及び前記第1固定部材の間に位置する第1弾性部材と、を有する。前記中心軸に沿った断面において、前記第1弾性部材は、前記中心軸に沿った方向及び前記中心軸に直交する方向において、それぞれ前記錘及び前記第1固定部材に挟まれ、且つ、前記中心軸に沿った方向の幅が、前記中心軸に直交する方向の幅よりも大きい。 A non-limiting example holder in the present disclosure includes a rod-shaped body extending from a first end surface to a second end surface along a central axis and having a cavity extending along the central axis; and an internal member. The internal member includes a cylindrical weight extending from the first end face side toward the second end face side, a first fixing member positioned closer to the first end face than the weight, and the weight. and a first elastic member located between the first fixing members. In a cross section along the central axis, the first elastic member is sandwiched between the weight and the first fixing member in a direction along the central axis and a direction orthogonal to the central axis, respectively, and The width in the direction along the axis is greater than the width in the direction perpendicular to the central axis.

本開示の限定されない実施形態における切削工具を示す斜視図である。1 is a perspective view of a cutting tool in a non-limiting embodiment of the present disclosure; FIG. 図1に示す切削工具の平面図である。FIG. 2 is a plan view of the cutting tool shown in FIG. 1; 図2のIII-III線矢視断面図である。3 is a cross-sectional view taken along line III-III of FIG. 2; FIG. 図3の第1端面側の拡大図である。4 is an enlarged view of the first end face side of FIG. 3; FIG. 図3の第2端面側の拡大図である。4 is an enlarged view of the second end face side of FIG. 3; FIG. 限定されない一例における切削加工物の製造方法の一工程を示す概略図である。1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example; FIG. 限定されない一例における切削加工物の製造方法の一工程を示す概略図である。1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example; FIG. 限定されない一例における切削加工物の製造方法の一工程を示す概略図である。1 is a schematic diagram illustrating one step in a method for manufacturing a machined workpiece in one non-limiting example; FIG.

 以下、本開示の一例である実施形態のホルダ、切削工具、及び切削加工物の製造方法について、図面を用いて詳細に説明する。但し、以下で参照する各図は、説明の便宜上、実施形態を説明する上で必要な主要部材のみを簡略化して示したものである。したがって、ホルダ及び切削工具は、参照する各図に示されていない任意の構成部材を備え得る。また、各図中の部材の寸法は、実際の構成部材の寸法および各部材の寸法比率等を忠実に表したものではない。 Hereinafter, a method for manufacturing a holder, a cutting tool, and a cut workpiece according to embodiments, which are examples of the present disclosure, will be described in detail with reference to the drawings. However, for convenience of explanation, each drawing referred to below shows only the main members necessary for explaining the embodiment in a simplified manner. Accordingly, the holder and cutting tool may comprise optional components not shown in the referenced figures. Also, the dimensions of the members in each drawing do not faithfully represent the actual dimensions of the constituent members, the dimensional ratios of the respective members, and the like.

 (切削工具)
 図1は実施形態1に係る切削工具10を示す斜視図である。図2は切削工具10を示す平面図である。切削工具10は、図1のX軸方向に延びる丸棒状のホルダ1の先端側にヘッド2を取り付けた工具である。ヘッド2には、切削インサート(以下、インサートと称する)3が取り付けられている。
(Cutting tools)
FIG. 1 is a perspective view showing a cutting tool 10 according to Embodiment 1. FIG. FIG. 2 is a plan view showing the cutting tool 10. FIG. A cutting tool 10 is a tool in which a head 2 is attached to the tip side of a round bar-shaped holder 1 extending in the X-axis direction in FIG. A cutting insert (hereinafter referred to as an insert) 3 is attached to the head 2 .

 切削工具10は例えば旋削工具であり、具体例としては、外径加工用の工具、内径加工用の工具、溝入れ加工用の工具、及び、突っ切り加工用の工具等が挙げられる。切削工具10は、工具側が回転する転削工具であってもよい。以下の説明では、切削工具10の、ヘッド2が位置する側を先端側と称し、先端側とは反対側を後端側と称する。 The cutting tool 10 is, for example, a turning tool, and specific examples include an outer diameter machining tool, an inner diameter machining tool, a grooving tool, and a cut-off tool. The cutting tool 10 may be a milling tool whose tool side rotates. In the following description, the side of the cutting tool 10 on which the head 2 is located is called the front end side, and the side opposite to the front end side is called the rear end side.

 (ホルダ)
 図3は図2のIII-III線矢視断面図である。図4は図3の第1端面側の拡大図である。図5は図3の第2端面側の拡大図である。
(holder)
FIG. 3 is a cross-sectional view taken along line III--III in FIG. 4 is an enlarged view of the first end face side of FIG. 3. FIG. 5 is an enlarged view of the second end face side of FIG. 3. FIG.

 図3に示すように、切削工具10のホルダ1は、本体11と、内部部材としての第1固定部材12、第1弾性部材17、錘13、第2固定部材16、第2弾性部材18、及び第3弾性部材14とを有する。ホルダ1の材質としては、ステンレス鋼等の鋼、鋳鉄、及びアルミニウム合金等が挙げられる。特に、これらの材質の中で鋼が用いられた場合には、ホルダ1の靱性を高めることができる。以下、各部材について詳述する。 As shown in FIG. 3, the holder 1 of the cutting tool 10 includes a main body 11, a first fixing member 12 as an internal member, a first elastic member 17, a weight 13, a second fixing member 16, a second elastic member 18, and a third elastic member 14 . Examples of the material of the holder 1 include steel such as stainless steel, cast iron, aluminum alloy, and the like. In particular, when steel is used among these materials, the toughness of the holder 1 can be enhanced. Each member will be described in detail below.

 本体11の外観はX軸方向に延びた丸棒状であり、ヘッド2側の第1端面11a及び後端側の第2端面11bは夫々、中央部が開口した構造であってもよい。本体11は、内部に、第1端面11aから第2端面11bに向かい、ホルダ1の中心軸(軸心)Lに沿って(X軸方向に)延びた空洞11cを有する。空洞11cは、第1端面11a側に位置する大径部11dと、大径部11dに連なり、第2端面11bに向かって延びた小径部11eとから構成される。 The main body 11 may have a round bar shape extending in the X-axis direction, and the first end face 11a on the head 2 side and the second end face 11b on the rear end side may each have a structure in which the central portion is opened. The main body 11 internally has a cavity 11c extending along the central axis (axial center) L of the holder 1 (in the X-axis direction) from the first end surface 11a toward the second end surface 11b. The cavity 11c is composed of a large-diameter portion 11d located on the first end surface 11a side and a small-diameter portion 11e that continues from the large-diameter portion 11d and extends toward the second end surface 11b.

 空洞11cは、円柱状の上述の材質からなる基材を穿孔することにより設けられている。小径部11eの内径は、大径部11dの内径より小さい。大径部11d及び小径部11eは夫々、円筒形状であり、小径部11eと比較して大径部11dは薄肉である。図2においては、大径部11dはホルダ1の略2/3の長さ、小径部11eはホルダ1の略1/3の長さであるが、大径部11dと小径部11eとの長さの比は、この場合に限定されない。 The cavity 11c is provided by perforating a cylindrical base material made of the above material. The inner diameter of the small diameter portion 11e is smaller than the inner diameter of the large diameter portion 11d. Each of the large diameter portion 11d and the small diameter portion 11e has a cylindrical shape, and the large diameter portion 11d is thinner than the small diameter portion 11e. In FIG. 2, the large diameter portion 11d is about 2/3 the length of the holder 1, and the small diameter portion 11e is about 1/3 the length of the holder 1. The height ratio is not limited to this case.

 大径部11d内に、第1固定部材12、第1弾性部材17、錘13、第2固定部材16、第2弾性部材18、及び第3弾性部材14が収容されている。 The first fixing member 12, the first elastic member 17, the weight 13, the second fixing member 16, the second elastic member 18, and the third elastic member 14 are accommodated in the large diameter portion 11d.

 第1固定部材12は本体11の第1端面11aから大径部11d内に圧入され、第1端面11aに形成された開口を閉塞する蓋体として機能する。第1固定部材12の材質としては、鋼、鋳鉄、及びアルミニウム合金等が挙げられる。図4に示すように、第1固定部材12は第1孔12cを有する略円筒形状をなし、大径部11d内に、軸心を中心軸Lに合わせた状態で圧入され、本体11の外周面にピン(不図示)により固定されている。 The first fixing member 12 is press-fitted into the large-diameter portion 11d from the first end surface 11a of the main body 11, and functions as a lid that closes the opening formed in the first end surface 11a. Examples of materials for the first fixing member 12 include steel, cast iron, and aluminum alloys. As shown in FIG. 4, the first fixing member 12 has a substantially cylindrical shape having a first hole 12c, and is press-fitted into the large-diameter portion 11d with its axis center aligned with the central axis L. It is fixed to the surface by a pin (not shown).

 第1固定部材12は、凹部12bと、第1孔12cと、突起部12d、先端部12eとを有する。先端部12eは第1端面11a側に位置し、中心軸Lに直交する方向(Z軸方向)において、先端部12eの寸法(直径)は、大径部11dの寸法(直径)よりも大きい。 The first fixing member 12 has a recess 12b, a first hole 12c, a protrusion 12d, and a tip 12e. The tip portion 12e is located on the first end face 11a side, and the dimension (diameter) of the tip portion 12e is larger than the dimension (diameter) of the large diameter portion 11d in the direction perpendicular to the central axis L (the Z-axis direction).

 先端部12eのヘッド2に対向する端面にはセレーションが設けられている。先端部12eは、外周部に径方向の外側に突出するように設けられた鍔部12aを有する。鍔部12aの第1端面11aに対向する面、即ち後端側の面は第1端面11aに当接する。これにより、第1固定部材12が本体11の内部に入り込むことが規制されている。 A serration is provided on the end face facing the head 2 of the tip portion 12e. The distal end portion 12e has a flange portion 12a that protrudes radially outward from its outer peripheral portion. The surface of the collar portion 12a facing the first end surface 11a, that is, the surface on the rear end side, contacts the first end surface 11a. This restricts the first fixing member 12 from entering the main body 11 .

 凹部12bは、第1固定部材12のヘッド2に対向する端面の中央部から後端側に向かって丸孔状に設けられている。凹部12bには、ヘッド2の後述する筒状の凸部24が挿入される。凹部12bと凸部24との間にはリング状の第4弾性部材15が介在する。第4弾性部材15は例えばOリング、又はバネであり、材質としては、NBR(acrylonitrile butadiene rubber)、AU(polyester urethane rubber)等のゴム、エポキシ樹脂等の合成樹脂等が挙げられる。 The concave portion 12b is formed in a round hole shape from the central portion of the end surface of the first fixing member 12 facing the head 2 toward the rear end side. A cylindrical protrusion 24 of the head 2, which will be described later, is inserted into the recess 12b. A fourth ring-shaped elastic member 15 is interposed between the recess 12 b and the projection 24 . The fourth elastic member 15 is, for example, an O-ring or a spring, and its material includes rubber such as NBR (acrylonitrile butadiene rubber) and AU (polyester urethane rubber), synthetic resin such as epoxy resin, and the like.

 凸部24は第4弾性部材15を介し凹部12bに固定される。突起部12dは、第1固定部材12の後端側の端面から後端に向かって突出するように設けられ、中心軸Lを軸心とする円筒形状をなす。第1孔12cは、軸心を中心軸Lに合わせて、凹部12bから第2端面11b側に向かって延び、突起部12dを貫通する。 The convex portion 24 is fixed to the concave portion 12b via the fourth elastic member 15. The protruding portion 12d is provided so as to protrude from the end face on the rear end side of the first fixing member 12 toward the rear end, and has a cylindrical shape with the central axis L as the axis. The first hole 12c extends from the concave portion 12b toward the second end face 11b side with its axial center aligned with the central axis L, and penetrates the projection portion 12d.

 図3に戻ると、錘13は、ホルダ1の径方向に沿って生じるホルダ1の振動を低減するために本体11に収容されている。錘13は減衰部材である。錘13は、第2孔13cを有する略円柱形状(より正確には略円筒形状)をなし、大径部11d内に、軸心を中心軸Lに合わせた状態で、第1固定部材12に隣接するように配置されている。錘13は、大径部11d内に、大径部11dの内周面との間にわずかに隙間を有する状態で収容されている。 Returning to FIG. 3, the weight 13 is housed in the main body 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 . Weight 13 is a damping member. The weight 13 has a substantially columnar shape (more precisely, a substantially cylindrical shape) having a second hole 13c, and is attached to the first fixing member 12 in the large-diameter portion 11d with its axis aligned with the central axis L. placed adjacent to each other. The weight 13 is accommodated in the large-diameter portion 11d with a slight gap from the inner peripheral surface of the large-diameter portion 11d.

 錘13の材質としては、ハイス(高速度鋼:high-speed steel)、超硬合金、及びサーメット等の高剛性材が挙げられる。超硬合金の組成としては、例えば、WC-Co、WC-TiC-Co及びWC-TiC-TaC-Coが挙げられる。WC-Coは、炭化タングステン(WC)にコバルト(Co)の粉末を加えて焼結して生成される。WC-TiC-Coは、WC-Coに炭化チタン(TiC)添加したものである。WC-TiC-TaC-Coは、WC-TiC-Coに炭化タンタル(TaC)を添加したものである。 Materials for the weight 13 include high-rigidity materials such as high-speed steel, cemented carbide, and cermet. Compositions of cemented carbide include, for example, WC--Co, WC--TiC--Co and WC--TiC--TaC--Co. WC—Co is produced by adding cobalt (Co) powder to tungsten carbide (WC) and sintering it. WC--TiC--Co is obtained by adding titanium carbide (TiC) to WC--Co. WC--TiC--TaC--Co is obtained by adding tantalum carbide (TaC) to WC--TiC--Co.

 また、サーメットは、セラミック成分に金属を複合させた焼結複合材料である。具体的には、サーメットとして、炭化チタン(TiC)又は窒化チタン(TiN)等のチタン化合物を主成分としたものが挙げられる。 In addition, cermet is a sintered composite material that combines metal with ceramic components. Specifically, as the cermet, there is a cermet having a titanium compound such as titanium carbide (TiC) or titanium nitride (TiN) as a main component.

 錘13は、凹部13aと、凹部13bと、第2孔13cとを有する。凹部13aは、錘13の先端側の端面の中央部に丸穴状に設けられている。凹部13bは、錘13の後端側の端面の中央部に丸穴状に設けられている。第2孔13cは、凹部13aと凹部13bとを連通するように設けられている。第2孔13cには、内部をクーラントが通流する通流管19が挿入されている。 The weight 13 has a recess 13a, a recess 13b, and a second hole 13c. The concave portion 13a is formed in a circular hole shape in the center portion of the end face of the weight 13 on the tip side. The concave portion 13b is formed in the shape of a round hole in the central portion of the end face of the weight 13 on the rear end side. The second hole 13c is provided so as to communicate the recess 13a and the recess 13b. A circulation pipe 19 through which coolant flows is inserted into the second hole 13c.

 通流管19の材質としては、例えば、金属及び樹脂が挙げられる。金属としては、例えば、銅、鋼、ステンレス及びアルミニウム等が挙げられる。樹脂としては、例えば、ポリエチレン、ポリプロピエン、ポリスチレン及びポリ塩化ビニル等が挙げられる。クーラントとしては、例えば油性型、不活性極圧型、及び活性極圧型の切削油等の不水溶性油剤、エマルジョン型、ソリューブル型、及びソリューション型の切削油等の水溶性油剤が挙げられる。 Materials for the flow pipe 19 include, for example, metal and resin. Examples of metals include copper, steel, stainless steel, and aluminum. Examples of resins include polyethylene, polypropylene, polystyrene and polyvinyl chloride. Examples of the coolant include water-insoluble oils such as oil-based, inert extreme-pressure type, and active extreme-pressure cutting oils, and water-soluble oils such as emulsion-type, soluble-type, and solution-type cutting oils.

 図4に示すように、錘13の凹部13aの内側には、リング状の第1弾性部材17を外嵌めした状態で、第1固定部材12の突起部12dが挿入されている。第1弾性部材17は、第4弾性部材15と同様の材質を有していてもよい。第1弾性部材17が第1固定部材12の突起部12dと、錘13の凹部13aとの間に挟まれ、押しつぶされることにより、その反発力で錘13の先端側が第1固定部材12に固定される。 As shown in FIG. 4, the protruding portion 12d of the first fixing member 12 is inserted inside the concave portion 13a of the weight 13 with the ring-shaped first elastic member 17 fitted thereon. The first elastic member 17 may have the same material as the fourth elastic member 15 . The first elastic member 17 is sandwiched between the protrusion 12d of the first fixing member 12 and the recess 13a of the weight 13 and is crushed, so that the tip side of the weight 13 is fixed to the first fixing member 12 by the repulsive force. be done.

 第1弾性部材17は、図4における断面(中心軸Lに沿った断面)において、中心軸Lに沿った方向(X軸方向)で、第1固定部材12の後端面と錘13の凹部13aの底面とに挟まれている。このように、第1弾性部材17が、X軸方向において第1固定部材12及び錘13に挟まれている場合には、第1固定部材12から錘13へとX軸方向に加わる切削負荷(例えば背分力)を第1弾性部材17において和らげることができる。 4 (a cross section along the central axis L), the first elastic member 17 is arranged so that the rear end surface of the first fixing member 12 and the concave portion 13a of the weight 13 are arranged in the direction along the central axis L (the X-axis direction). It is sandwiched between the bottom of the Thus, when the first elastic member 17 is sandwiched between the first fixing member 12 and the weight 13 in the X-axis direction, the cutting load ( thrust force) can be relieved in the first elastic member 17 .

 第1弾性部材17は、中心軸Lに沿った断面において、中心軸Lに直交する方向(Z軸方向)で、突起部12dの外周面と、凹部13aの内周面と、に挟まれている。このように、第1弾性部材17が、Z軸方向において第1固定部材12及び錘13に挟まれている場合には、第1固定部材12から錘13へとZ軸方向に加わる切削負荷(例えば主分力及び送り分力)を第1弾性部材17において和らげることができる。 The first elastic member 17 is sandwiched between the outer peripheral surface of the protrusion 12d and the inner peripheral surface of the recess 13a in a direction perpendicular to the central axis L (the Z-axis direction) in a cross section along the central axis L. there is Thus, when the first elastic member 17 is sandwiched between the first fixing member 12 and the weight 13 in the Z-axis direction, the cutting load ( For example, the main component force and the feed component force) can be softened in the first elastic member 17 .

 上記した通り、錘13は、ホルダ1の径方向に沿って生じるホルダ1の振動を低減するために本体11に収納されている。ここで、図4に示すような中心軸Lに沿った断面において、第1弾性部材17のX軸方向の幅aがZ軸方向の幅bよりも大きい場合には、第1弾性部材17において切削負荷を和らげつつ錘13による振動を低減する効果を高めることができる。第1弾性部材17のX軸方向の幅aがZ軸方向の幅bよりも大きいとは、第1弾性部材17がX軸方向に細長い扁平形状である、と言い換えてもよい。 As described above, the weight 13 is housed in the main body 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 . Here, in a cross section along the central axis L as shown in FIG. It is possible to increase the effect of reducing the vibration of the weight 13 while reducing the cutting load. The fact that the width a in the X-axis direction of the first elastic member 17 is larger than the width b in the Z-axis direction can also be said to mean that the first elastic member 17 has a flat shape elongated in the X-axis direction.

 Z軸方向の幅bが相対的に小さい場合には、Z軸方向における第1弾性部材17の変形量が小さい。そのため、Z軸方向における錘13の振動に際して、錘13における第1弾性部材17に接する端部がいわゆる固定端として機能しやすい。そのため、錘13の損傷を避けつつ錘13による振動を低減する効果を高めることができる。さらに、単に中心軸Lに沿った断面における第1弾性部材17の面積を小さくするのではなく、X軸方向の幅aが大きいため、第1弾性部材17が劣化しにくく、第1弾性部材17による切削負荷を和らげる効果も確保できる。幅bに対する幅aの比a/bは1.1以上、3以下であってもよい。 When the width b in the Z-axis direction is relatively small, the amount of deformation of the first elastic member 17 in the Z-axis direction is small. Therefore, when the weight 13 vibrates in the Z-axis direction, the end of the weight 13 in contact with the first elastic member 17 tends to function as a so-called fixed end. Therefore, the effect of reducing the vibration of the weight 13 can be enhanced while avoiding damage to the weight 13 . Furthermore, rather than simply reducing the area of the first elastic member 17 in the cross section along the central axis L, the width a in the X-axis direction is large, so that the first elastic member 17 is less likely to deteriorate. It is also possible to secure the effect of relieving the cutting load due to A ratio a/b of the width a to the width b may be 1.1 or more and 3 or less.

 図5に示すように、空洞11cの大径部11d内において、錘13の後端側に、第2固定部材16が配置されている。第2固定部材16は、第3弾性部材14を介して、錘13を大径部11dの内周面に対して固定する。第2固定部材16は、通流管19が挿入される空洞部を有する略円筒形状をなし、軸心を中心軸Lに合わせた状態で大径部11d内に配置されている。 As shown in FIG. 5, the second fixing member 16 is arranged on the rear end side of the weight 13 in the large diameter portion 11d of the cavity 11c. The second fixing member 16 fixes the weight 13 to the inner peripheral surface of the large-diameter portion 11 d via the third elastic member 14 . The second fixing member 16 has a substantially cylindrical shape having a hollow portion into which the flow pipe 19 is inserted, and is arranged in the large diameter portion 11d with its axis center aligned with the central axis L. As shown in FIG.

 第2固定部材16の材質としては、第1固定部材12の材質としては、例えば、金属及び樹脂が挙げられる。金属としては、例えば、鋼、鋳鉄、及びアルミニウム合金等が挙げられる。樹脂としては、例えば、ポリエチレン、ポリプロピエン、ポリスチレン及びポリ塩化ビニル等が挙げられる。 Examples of materials for the second fixing member 16 include metal and resin for the first fixing member 12 . Examples of metals include steel, cast iron, and aluminum alloys. Examples of resins include polyethylene, polypropylene, polystyrene and polyvinyl chloride.

 第2固定部材16は、突起部16aと、凹溝16bとを有する。突起部16aは第2固定部材16の、錘13と対向する端面の中央部から、錘13に向かって突出するように設けられ、円筒形状をなす。凹溝16bは、大径部11dの内周面に対向する、第2固定部材16の外周面に周方向に一巡して設けられている。 The second fixing member 16 has a protrusion 16a and a groove 16b. The protruding portion 16a is provided so as to protrude toward the weight 13 from the center portion of the end surface of the second fixing member 16 facing the weight 13, and has a cylindrical shape. The groove 16b is provided in a circumferential direction on the outer peripheral surface of the second fixing member 16 facing the inner peripheral surface of the large diameter portion 11d.

 第2固定部材16の凹溝16bに、第3弾性部材14が嵌められている。第3弾性部材14は例えばOリングであり、第4弾性部材15と同様の材質を有していてもよい。 The third elastic member 14 is fitted in the concave groove 16b of the second fixing member 16. The third elastic member 14 is an O-ring, for example, and may have the same material as the fourth elastic member 15 .

 図5に示すように、凹部13bの内側には、リング状の第2弾性部材18を外嵌めした状態で、第2固定部材16の突起部16aが挿入されている。第2弾性部材18は、第4弾性部材15と同様の材質を有していてもよい。 As shown in FIG. 5, the protrusion 16a of the second fixing member 16 is inserted inside the recess 13b with the ring-shaped second elastic member 18 fitted thereon. The second elastic member 18 may have the same material as the fourth elastic member 15 .

 第2弾性部材18が第2固定部材16の突起部16aと錘13の凹部13bとに挟まれ、押しつぶされたことによる反発力により、錘13の後端側が第2固定部材16に固定される。第2固定部材16は、第3弾性部材14が、空洞11cの大径部11dの内周面と接触し、押しつぶされたことによる反発力により、大径部11dに固定される。即ち、錘13は、大径部11dに固定された第1固定部材12と、第3弾性部材14を介して大径部11dに固定された第2固定部材16と、に両端部を保持されることで、第1固定部材12及び第2固定部材16と一体化し、大径部11dに対して固定されている。 The second elastic member 18 is sandwiched between the protrusion 16a of the second fixing member 16 and the recess 13b of the weight 13, and the rear end side of the weight 13 is fixed to the second fixing member 16 by the repulsive force caused by being crushed. . The second fixing member 16 is fixed to the large-diameter portion 11d by the repulsive force caused by the third elastic member 14 contacting and being crushed by the inner peripheral surface of the large-diameter portion 11d of the cavity 11c. That is, both ends of the weight 13 are held by a first fixing member 12 fixed to the large diameter portion 11d and a second fixing member 16 fixed to the large diameter portion 11d via a third elastic member 14. Thus, it is integrated with the first fixing member 12 and the second fixing member 16 and fixed to the large diameter portion 11d.

 第2弾性部材18は、図5における断面(中心軸Lに沿った断面)において、X軸方向で、錘13の凹部13bの底面と、第2固定部材16における先端側の面と、に挟まれている。このように、第2弾性部材18が、X軸方向において第2固定部材16及び錘13に挟まれている場合には、第2固定部材16から錘13へとX軸方向に加わる切削負荷(例えば背分力)を第2弾性部材18において和らげることができる。 The second elastic member 18 is sandwiched between the bottom surface of the concave portion 13b of the weight 13 and the tip side surface of the second fixing member 16 in the X-axis direction in the cross section (cross section along the central axis L) in FIG. is Thus, when the second elastic member 18 is sandwiched between the second fixing member 16 and the weight 13 in the X-axis direction, the cutting load ( thrust force) can be relieved in the second elastic member 18 .

 第2弾性部材18は、Z軸方向で、凹部13bの内周面と突起部16aの外周面とに挟まれている。このように、第2弾性部材18が、Z軸方向において第2固定部材16及び錘13に挟まれている場合には、第2固定部材16から錘13へとZ軸方向に加わる切削負荷(例えば主分力及び送り分力)を第2弾性部材18において和らげることができる。 The second elastic member 18 is sandwiched between the inner peripheral surface of the recess 13b and the outer peripheral surface of the protrusion 16a in the Z-axis direction. Thus, when the second elastic member 18 is sandwiched between the second fixing member 16 and the weight 13 in the Z-axis direction, the cutting load ( For example, the main component force and the feeding component force) can be softened in the second elastic member 18 .

 上記した通り、錘13は、ホルダ1の径方向に沿って生じるホルダ1の振動を低減するために本体11に収納されている。ここで、図5に示すような中心軸Lに沿った断面において、第2弾性部材18のX軸方向の幅cがZ軸方向の幅dよりも大きい場合には、第2弾性部材18において切削負荷を和らげつつ錘13による振動を低減する効果を高めることができる。第2弾性部材18のX軸方向の幅cがZ軸方向の幅dよりも大きいとは、第2弾性部材18がX軸方向に細長い扁平形状である、と言い換えてもよい。 As described above, the weight 13 is housed in the main body 11 in order to reduce the vibration of the holder 1 that occurs along the radial direction of the holder 1 . Here, in a cross section along the central axis L as shown in FIG. It is possible to increase the effect of reducing the vibration of the weight 13 while reducing the cutting load. The fact that the width c in the X-axis direction of the second elastic member 18 is larger than the width d in the Z-axis direction can also be said to mean that the second elastic member 18 has a flat shape elongated in the X-axis direction.

 Z軸方向の幅bが相対的に小さい場合には、Z軸方向における第2弾性部材18の変形量が小さい。そのため、Z軸方向における錘13の振動に際して、錘13における第2弾性部材18に接する端部がいわゆる固定端として機能しやすい。そのため、錘13の損傷を避けつつ錘13による振動を低減する効果を高めることができる。さらに、単に中心軸Lに沿った断面における第2弾性部材18の面積を小さくするのではなく、X軸方向の幅aが大きいため、第2弾性部材18が劣化しにくく、第2弾性部材18による切削負荷を和らげる効果も確保できる。幅dに対する幅cの比c/dは1.1以上、3以下であってもよい。 When the width b in the Z-axis direction is relatively small, the amount of deformation of the second elastic member 18 in the Z-axis direction is small. Therefore, when the weight 13 vibrates in the Z-axis direction, the end of the weight 13 in contact with the second elastic member 18 tends to function as a so-called fixed end. Therefore, the effect of reducing the vibration of the weight 13 can be enhanced while avoiding damage to the weight 13 . Furthermore, rather than simply reducing the area of the second elastic member 18 in the cross section along the central axis L, the width a in the X-axis direction is large, so that the second elastic member 18 is less likely to deteriorate. It is also possible to secure the effect of relieving the cutting load due to The ratio c/d of the width c to the width d may be 1.1 or more and 3 or less.

 図3に示すように、本体11の第2端面11bの開口の直径は、小径部11eの直径と略一致する。該開口からクーラントが小径部11eに注入される。該開口は栓20により閉塞される。図4に示すように、通流管19の先端部は、第1孔12c内に進入し、第1孔12cと第2孔13cとは接続されている。注入されたクーラントは通流管19を通って、加工時に、後述するヘッド2の噴出部23から噴出する。 As shown in FIG. 3, the diameter of the opening of the second end surface 11b of the main body 11 substantially matches the diameter of the small diameter portion 11e. Coolant is injected into the small diameter portion 11e through the opening. The opening is closed by plug 20 . As shown in FIG. 4, the distal end of the flow pipe 19 enters the first hole 12c, and the first hole 12c and the second hole 13c are connected. The injected coolant passes through the flow pipe 19 and is ejected from an ejection portion 23 of the head 2, which will be described later, during machining.

 (ヘッド)
 図1~図3に示すように、ヘッド2は、略円柱形状をなす取付部21と、取付部21の先端面からX軸方向に突出するように設けられ、多面体状をなす装着部22とを有する。取付部21は、軸心をホルダ1の中心軸Lに合わせた状態で、ホルダ1の先端部に取り付けられる。取付部21のホルダ1側の端面にはセレーションが設けられている。取付部21に設けられたセレーションは、上述の第1固定部材12の先端側の端面に形成されたセレーションに嵌め合わせられる。これらのセレーションが嵌め合わせられた状態において、ネジ(不図示)等を用いてヘッド2がホルダ1に取り付けられる。
(head)
As shown in FIGS. 1 to 3, the head 2 includes a mounting portion 21 having a substantially cylindrical shape, and a mounting portion 22 having a polyhedral shape and protruding from the front end surface of the mounting portion 21 in the X-axis direction. have The attachment portion 21 is attached to the distal end portion of the holder 1 with its axis aligned with the central axis L of the holder 1 . Serrations are provided on the end surface of the mounting portion 21 on the holder 1 side. The serrations provided on the mounting portion 21 are fitted to the serrations formed on the end face of the first fixing member 12 on the distal end side. With these serrations fitted, the head 2 is attached to the holder 1 using screws (not shown) or the like.

 取付部21の先端面には、開口部を有し、当該開口部からクーラントが噴出する噴出部23が設けられている。取付部21の後端側の端面の中央部には、凸部24が、第1固定部材12に向けて突出した状態で設けられている。凸部24の先端部と噴出部23とは接続されている(不図示)。上述したように、凸部24の内部空間は第1固定部材12の第1孔12cを介して通流管19の内部空間と連通している。小径部11eに注入されたクーラントは、通流管19を介し凸部24内を流れ、加工時に、噴出部23から被削材に向けて噴出される。 A jetting portion 23 having an opening from which coolant is jetted is provided on the tip surface of the mounting portion 21 . A convex portion 24 is provided in a central portion of the end face on the rear end side of the mounting portion 21 so as to protrude toward the first fixing member 12 . The tip of the convex portion 24 and the ejection portion 23 are connected (not shown). As described above, the internal space of the convex portion 24 communicates with the internal space of the communication pipe 19 via the first hole 12c of the first fixing member 12 . The coolant injected into the small-diameter portion 11e flows through the convex portion 24 through the flow pipe 19, and is ejected from the ejection portion 23 toward the work material during machining.

 装着部22をZ軸方向から平面視した場合のY軸方向の一方の端部にはポケット22aが設けられている。ポケット22aは、インサート3の底面を載置する座面(不図示)と、インサート3の2側面が当接して拘束される拘束側面とを有する。インサート3の形状は特定の構成に限定されない。例えば、インサート3の形状は、棒形状、多角板形状または多角柱形状の構成であってもよい。本実施形態においてインサート3は、図1に示すように、菱形板状である。 A pocket 22a is provided at one end in the Y-axis direction when the mounting portion 22 is viewed from the Z-axis direction. The pocket 22a has a seat surface (not shown) on which the bottom surface of the insert 3 is placed, and a constraining side surface against which the two side surfaces of the insert 3 abut and are constrained. The shape of the insert 3 is not limited to any particular configuration. For example, the shape of the insert 3 may be a rod-shaped, polygonal plate-shaped or polygonal prism-shaped configuration. In this embodiment, the insert 3 is in the form of a rhombic plate, as shown in FIG.

 インサート3の菱形状の一角は切り欠かれ、切刃3aとされている。インサート3の材質としては、超硬合金、及びサーメット等が挙げられる。超硬合金、及びサーメットは、上記錘13の材質の超硬合金、及びサーメットと同様の組成を有していてもよい。インサート3の中央部には貫通孔が設けられ、菱形の底面を座面に載置し、該貫通孔にネジを挿通して座面にネジ止めすることによってインサート3がポケット22aに固定されている。 A corner of the rhombic shape of the insert 3 is cut out to form a cutting edge 3a. Materials for the insert 3 include cemented carbide, cermet, and the like. The cemented carbide and cermet may have the same composition as the cemented carbide and cermet of the weight 13 . A through hole is provided in the center of the insert 3, and the insert 3 is fixed to the pocket 22a by placing the rhombic bottom surface on the seat surface and inserting a screw through the through hole and screwing it to the seat surface. there is

 (切削加工物の製造方法)
 次に、実施形態の切削加工物の製造方法について図面を用いて説明する。図6は、限定されない一例における切削加工物103の製造方法の一工程を示す概略図である。図7は、限定されない一例における切削加工物103の製造方法の一工程を示す概略図である。図8は、限定されない一例における切削加工物103の製造方法の一工程を示す概略図である。
(Manufacturing method of cut product)
Next, a method for manufacturing a machined product according to the embodiment will be described with reference to the drawings. FIG. 6 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example. FIG. 7 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example. FIG. 8 is a schematic diagram illustrating one step in a method of manufacturing a machined workpiece 103 in one non-limiting example.

 切削加工物103は、被削材101を切削加工することによって作製される。実施形態においては、切削加工として外径加工を例示する。実施形態における切削加工物103の製造方法は、以下の工程を含む。すなわち、
 (1)被削材101を回転させる工程と、
 (2)回転している被削材101に上記の実施形態に代表される切削工具10を接触させる工程と、
 (3)切削工具10を被削材101から離す工程と、
を含む。
The workpiece 103 is produced by cutting the workpiece 101 . In the embodiment, outer diameter machining is exemplified as cutting. The manufacturing method of the cut workpiece 103 in the embodiment includes the following steps. i.e.
(1) a step of rotating the work material 101;
(2) contacting the rotating work material 101 with the cutting tool 10 represented by the above embodiment;
(3) separating the cutting tool 10 from the work material 101;
including.

 より具体的には、まず、図6に示すように、被削材101を軸Dの周りでD1方向に回転させる。また、切削工具10をD2方向に動かすことによって、被削材101に切削工具10を相対的に近付ける。次に、図7に示すように、切削工具10における切刃3aを被削材101に接触させて、被削材101を切削する。 More specifically, first, as shown in FIG. 6, the work material 101 is rotated around the axis D in the D1 direction. Also, by moving the cutting tool 10 in the D2 direction, the cutting tool 10 is brought relatively close to the work material 101 . Next, as shown in FIG. 7, the cutting edge 3a of the cutting tool 10 is brought into contact with the work material 101 to cut the work material 101. Next, as shown in FIG.

 このとき、切削工具10をD3方向に動かしながら被削材101を切削することによって外径加工を行うことができる。そして、図6に示すように、切削工具10をD4方向に動かすことによって、切削工具10を被削材101から相対的に遠ざける。 At this time, outer diameter machining can be performed by cutting the work material 101 while moving the cutting tool 10 in the D3 direction. Then, as shown in FIG. 6, by moving the cutting tool 10 in the D4 direction, the cutting tool 10 is moved away from the work material 101 relatively.

 図6においては、軸Dを固定するとともに被削材101を回転させた状態で切削工具10を近付けている。また、図7においては、回転している被削材101にインサート3の切刃3aを接触させることによって被削材101を切削している。また、図8においては、被削材101を回転させた状態で切削工具10を遠ざけている。 In FIG. 6, the cutting tool 10 is approached while the shaft D is fixed and the work material 101 is rotated. In FIG. 7, the work material 101 is cut by bringing the cutting edge 3a of the insert 3 into contact with the work material 101 that is rotating. Also, in FIG. 8, the cutting tool 10 is kept away while the work material 101 is being rotated.

 上述したように、本実施形態においては、第1弾性部材17及び第2弾性部材18の断面が中心軸Lに沿った方向に細長く、扁平形状であるので、中心軸Lに直交する方向における本体11の振動が低減されている。 As described above, in the present embodiment, the cross sections of the first elastic member 17 and the second elastic member 18 are elongated in the direction along the central axis L and have a flat shape. 11 vibration is reduced.

 実施形態の製造方法における切削加工では、切削工具10を動かすことによって、切削工具10を被削材101に接触させている。さらに、切削工具10を動かすことによって、切削工具10を被削材101から離している。しかしながら、実施形態の製造方法は、この場合に限定されない。 In the cutting process in the manufacturing method of the embodiment, the cutting tool 10 is brought into contact with the cut material 101 by moving the cutting tool 10 . Further, the cutting tool 10 is separated from the work piece 101 by moving the cutting tool 10 . However, the manufacturing method of the embodiment is not limited to this case.

 例えば、(1)の工程において、被削材101を切削工具10に近付けてもよい。(3)の工程において、被削材101を切削工具10から遠ざけてもよい。切削加工を継続する場合には、切削工具10を回転させた状態を保持して、被削材101の異なる箇所にインサート3を接触させる工程を繰り返せばよい。 For example, in step (1), the work material 101 may be brought closer to the cutting tool 10 . In step (3), the work material 101 may be kept away from the cutting tool 10 . When cutting is to be continued, the cutting tool 10 is held in a rotating state, and the step of bringing the insert 3 into contact with different portions of the work material 101 may be repeated.

 被削材101の材質の代表例としては、炭素鋼、合金鋼、ステンレス、鋳鉄及び非鉄金属等が挙げられる。 Representative examples of the material of the work material 101 include carbon steel, alloy steel, stainless steel, cast iron and non-ferrous metals.

 以上、本開示に係る発明について、諸図面及び実施形態に基づいて説明してきた。しかし、本開示に係る発明は上述した各実施形態に限定されるものではない。すなわち、本開示に係る発明は本開示で示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本開示に係る発明の技術的範囲に含まれる。 The invention according to the present disclosure has been described above based on the drawings and embodiments. However, the invention according to the present disclosure is not limited to each embodiment described above. That is, the invention according to the present disclosure can be variously modified within the scope shown in the present disclosure, and the embodiments obtained by appropriately combining the technical means disclosed in different embodiments can also be applied to the invention according to the present disclosure. Included in the technical scope.

 つまり、当業者であれば本開示に基づき種々の変形または修正を行うことが容易であることに注意されたい。また、これらの変形または修正は本開示の範囲に含まれることに留意されたい。例えば、上記した実施形態においては、切削工具10のホルダ1が丸棒状である場合につき説明しているが、角棒状であってもよい。また、第1弾性部材17及び第2弾性部材18の両方が、断面が中心軸Lに沿った方向に細長い扁平形状である場合につき説明しているが、いずれか一方が扁平形状であってもよい。 In other words, it should be noted that a person skilled in the art can easily make various modifications or modifications based on the present disclosure. Also, note that these variations or modifications are included within the scope of this disclosure. For example, in the above-described embodiment, the case where the holder 1 of the cutting tool 10 is in the shape of a round bar has been described, but it may be in the shape of a square bar. In addition, although both the first elastic member 17 and the second elastic member 18 have flat cross-sections elongated in the direction along the central axis L, either one of them may have a flat shape. good.

 1 ホルダ
 11 本体
 11a 第1端面
 11b 第2端面
 11c 空洞
 12 第1固定部材
 12a 鍔部
 12d 突起部
 13 錘
 13a、13b 凹部
 14 第3弾性部材
 15 第4弾性部材
 16 第2固定部材
 17 第1弾性部材
 18 第2弾性部材
 16a 突起部
 16b 凹溝
 2 ヘッド
 24 凸部
 3 インサート
 3a 切刃
 10 切削工具
Reference Signs List 1 holder 11 main body 11a first end face 11b second end face 11c cavity 12 first fixing member 12a flange 12d projection 13 weights 13a, 13b recess 14 third elastic member 15 fourth elastic member 16 second fixing member 17 first elastic Member 18 Second elastic member 16a Projection 16b Groove 2 Head 24 Projection 3 Insert 3a Cutting edge 10 Cutting tool

Claims (9)

 中心軸に沿って第1端面から第2端面にかけて延びた棒形状であって、前記中心軸に沿って延びた空洞を有する本体と、
 前記空洞に挿入された内部部材と、を有し、
 前記内部部材は、
  前記第1端面の側から前記第2端面の側に向かって延びた円柱形状の錘と、
  前記錘よりも前記第1端面の近くに位置する第1固定部材と、
  前記錘及び前記第1固定部材の間に位置する第1弾性部材と、を有し、
 前記中心軸に沿った断面において、前記第1弾性部材は、
  前記中心軸に沿った方向及び前記中心軸に直交する方向において、それぞれ前記錘及び前記第1固定部材に挟まれ、且つ、
  前記中心軸に沿った方向の幅は、前記中心軸に直交する方向の幅よりも大きい、ホルダ。
a bar-shaped body extending from a first end face to a second end face along a central axis and having a cavity extending along the central axis;
an internal member inserted into the cavity;
The internal member is
a cylindrical weight extending from the first end face side toward the second end face side;
a first fixing member positioned closer to the first end face than the weight;
a first elastic member located between the weight and the first fixing member;
In a cross section along the central axis, the first elastic member has
sandwiched between the weight and the first fixing member in a direction along the central axis and a direction orthogonal to the central axis, and
A holder, wherein a width in a direction along the central axis is larger than a width in a direction orthogonal to the central axis.
 前記中心軸に沿った断面において、前記第1弾性部材は、前記中心軸に沿った方向及び前記中心軸に直交する方向において、それぞれ前記錘及び前記第1固定部材に当接する、請求項1に記載のホルダ。 2. The method according to claim 1, wherein in a cross section along the central axis, the first elastic member contacts the weight and the first fixing member in a direction along the central axis and a direction perpendicular to the central axis, respectively. holder as described.  前記第1固定部材は、前記第1端面側に位置する先端部を有し、
 前記中心軸に直交する方向において、前記先端部の寸法は、前記空洞の寸法よりも大きい、請求項1又は2に記載のホルダ。
The first fixing member has a tip located on the first end face side,
3. The holder according to claim 1 or 2, wherein the dimension of the tip is larger than the dimension of the cavity in a direction orthogonal to the central axis.
 前記先端部の前記第1端面の周縁部に対向する部分が、前記第1端面に当接する、請求項3に記載のホルダ。 The holder according to claim 3, wherein a portion of the tip portion facing the peripheral portion of the first end surface abuts on the first end surface.  前記内部部材は、
  前記錘よりも前記第2端面の近くに位置する第2固定部材と、
  前記錘及び前記第2固定部材の間に位置する第2弾性部材と、をさらに有し、
 前記中心軸に沿った断面において、前記第2弾性部材は、
  前記中心軸に沿った方向及び前記中心軸に直交する方向において、それぞれ前記錘及び前記第2固定部材に挟まれ、且つ、
  前記中心軸に沿った方向の幅が、前記中心軸に直交する方向の幅よりも大きい、請求項1又は2に記載のホルダ。
The internal member is
a second fixing member located closer to the second end face than the weight;
a second elastic member positioned between the weight and the second fixing member;
In a cross section along the central axis, the second elastic member has
sandwiched between the weight and the second fixing member in a direction along the central axis and a direction orthogonal to the central axis, and
3. The holder according to claim 1, wherein the width in the direction along the central axis is larger than the width in the direction perpendicular to the central axis.
 前記中心軸に沿った断面において、前記第2弾性部材は、前記中心軸に沿った方向及び前記中心軸に直交する方向において、それぞれ前記錘及び前記第2固定部材に当接する、請求項5に記載のホルダ。 6. The method according to claim 5, wherein in a cross section along the central axis, the second elastic member contacts the weight and the second fixing member in a direction along the central axis and a direction perpendicular to the central axis, respectively. holder as described.  前記本体及び前記第2固定部材の間に位置し、前記中心軸に直交する方向において、前記本体及び前記第2固定部材に当接する第3弾性部材をさらに有し、
 前記第1固定部材が、前記空洞に圧入された、請求項5に記載のホルダ。
further comprising a third elastic member positioned between the main body and the second fixing member and in contact with the main body and the second fixing member in a direction orthogonal to the central axis;
6. The holder of claim 5, wherein said first securing member is press fit into said cavity.
 請求項1又は2に記載のホルダと、
 前記ホルダにおける前記第1端面の側に位置する切削インサートと、を有する切削工具。
a holder according to claim 1 or 2;
a cutting insert located on the first end face side of the holder.
 被削材を回転させる工程と、
 回転している前記被削材に請求項8に記載の切削工具を接触させる工程と、
 前記切削工具を前記被削材から離す工程と、を備えた切削加工物の製造方法。
rotating the work material;
A step of bringing the cutting tool according to claim 8 into contact with the rotating work material;
and separating the cutting tool from the work material.
PCT/JP2022/017231 2021-05-07 2022-04-07 Holder, cutting tool, and method for manufacturing cut workpiece Ceased WO2022234756A1 (en)

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CN202280030370.2A CN117241904A (en) 2021-05-07 2022-04-07 Tool holder, cutting tool and method for manufacturing cutting workpiece
DE112022002468.2T DE112022002468T5 (en) 2021-05-07 2022-04-07 HOLDER, CUTTING TOOL AND METHOD FOR PRODUCING A MACHINED PRODUCT

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CN117241904A (en) 2023-12-15

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