CN106352814A - Array zero setting high-dynamic-accuracy long-working-distance auto-collimation device and method - Google Patents
Array zero setting high-dynamic-accuracy long-working-distance auto-collimation device and method Download PDFInfo
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Abstract
本发明属于精密测量技术领域和光学工程领域,具体涉及阵列调零高动态精度大工作距自准直装置与方法;该装置由光源、准直镜、反射镜、以及反馈成像系统组成;该方法通过调整反射镜,使反射光束回到反馈成像系统像面中心,再利用反射镜上的角度偏转测量装置来得到被测物表面的角度变化;由于本发明在传统自准直角度测量系统上增加了反射镜,因此能够避免被测物反射光偏离测量系统而导致无法测量的问题,进而具有在相同工作距离下增加自准直工作范围,或在相同自准直工作范围下增加工作距离的优势;此外,准直镜、反馈成像系统、反射镜等的具体设计,使本发明还具有结构简单、制作成本低;同时能够全程监测被测物装配过程;以及快速测量的技术优势。
The invention belongs to the field of precision measurement technology and optical engineering, and specifically relates to an array zeroing high dynamic precision large working distance self-collimation device and method; the device is composed of a light source, a collimating mirror, a reflecting mirror, and a feedback imaging system; the method By adjusting the reflector, the reflected light beam returns to the center of the image plane of the feedback imaging system, and then the angular deflection measurement device on the reflector is used to obtain the angle change of the surface of the measured object; since the present invention adds to the traditional self-collimation angle measurement system Therefore, it can avoid the problem that the reflected light of the measured object deviates from the measurement system and cause the problem that it cannot be measured, and then has the advantage of increasing the working range of self-collimation under the same working distance, or increasing the working distance under the same working range of self-collimation ; In addition, the specific design of collimating mirror, feedback imaging system, mirror, etc., makes the present invention also have simple structure, low manufacturing cost; meanwhile, it can monitor the whole assembly process of the measured object; and the technical advantages of rapid measurement.
Description
技术领域technical field
本发明属于精密测量技术领域和光学工程领域,具体涉及阵列调零高动态精度大工作距自准直装置与方法。The invention belongs to the field of precision measurement technology and the field of optical engineering, in particular to an array zeroing high dynamic precision large working distance self-collimation device and method.
背景技术Background technique
在精密测量技术领域、光学工程领域、尖端科学实验领域和高端精密装备制造领域中,迫切需求在大工作距下进行大工作范围、高精度激光自准直技术。它支撑着上述领域技术与仪器装备的发展。In the fields of precision measurement technology, optical engineering, cutting-edge scientific experiments and high-end precision equipment manufacturing, there is an urgent need for large working range and high-precision laser self-collimation technology at a large working distance. It supports the development of technology and equipment in the above fields.
在精密测量技术与仪器领域,激光自准直仪与圆光栅组合,可以进行任意线角度测量;激光自准直技术与多面棱体组合,可以进行面角度测量和圆分度测量;最大工作距离从几米至上百米;分辨力从0.1角秒至0.001角秒。In the field of precision measurement technology and instruments, the combination of laser autocollimator and circular grating can measure any line angle; the combination of laser autocollimation technology and polyhedral prism can measure surface angle and circular indexing; the maximum working distance From a few meters to hundreds of meters; resolution from 0.1 arcsecond to 0.001 arcsecond.
在光学工程领域和尖端科学实验领域,激光自准直仪与两维互为垂直的两个圆光栅组合,可以进行空间角度的测量;由两路激光自准直仪组成位置基准,可以进行两两光轴夹角或平行性的测量。角度工作范围几十角秒至几十角分。In the field of optical engineering and cutting-edge scientific experiments, the combination of laser autocollimator and two-dimensional circular gratings that are perpendicular to each other can measure the spatial angle; the position reference composed of two laser autocollimators can be used for two Measurement of the angle or parallelism between two optical axes. The angular working range is tens of arc seconds to tens of arc minutes.
在尖端科学实验装置和高端精密装备制造领域,采用激光自准直仪可以测量尖端科学实验装置和高端精密装备回转运动基准的角回转精度,测量直线运动基准的空间直线精度和两两运动基准的平行度和垂直度。In the field of cutting-edge scientific experimental devices and high-end precision equipment manufacturing, laser autocollimators can be used to measure the angular rotation accuracy of cutting-edge scientific experimental devices and high-end precision equipment rotary motion benchmarks, measure the space linear accuracy of linear motion benchmarks and pairwise motion benchmarks parallelism and perpendicularity.
激光自准直技术具有非接触、测量精度高、使用方便等优点,在上述领域中具有广泛应用。Laser self-collimation technology has the advantages of non-contact, high measurement accuracy, and convenient use, and has been widely used in the above fields.
传统自准直仪如图1所示,该系统包括光源1、透射式准直镜21、以及反馈成像系统6;光源1出射的光束,经过透射式准直镜21准直成平行光束后,入射到被测物5的反射面;从被测物5反射面反射的光束,由反馈成像系统6采集成像。这种结构下,只有从被测物5表面反射的光束近原路返回,才能被反馈成像系统6采集成像,进而实现有效测量。这个近原路返回的条件限制,使得该系统存在以下两方面缺点:A traditional autocollimator is shown in Figure 1. The system includes a light source 1, a transmissive collimator 21, and a feedback imaging system 6; the light beam emitted by the light source 1 is collimated into a parallel beam by the transmissive collimator 21. Incident to the reflective surface of the measured object 5 ; the light beam reflected from the reflected surface of the measured object 5 is collected and imaged by the feedback imaging system 6 . Under this structure, only the light beam reflected from the surface of the measured object 5 returns to the original path, and can be collected and imaged by the feedback imaging system 6, thereby realizing effective measurement. The conditional limitation of returning to the original path makes the system have the following two disadvantages:
第一、被测对象5反射镜面法线与激光自准直仪光轴夹角的范围不能太大,否则会造成反射光束偏离激光自准直仪光学系统的入瞳,进而导致无法实现自准直和微角度测量;First, the range of the angle between the normal of the mirror surface of the measured object 5 and the optical axis of the laser autocollimator should not be too large, otherwise the reflected beam will deviate from the entrance pupil of the laser autocollimator optical system, which will lead to failure to achieve self-collimation Straight and micro angle measurement;
第二、被测对象5反射镜面距离测量激光自准直仪入瞳不能太远,否则只要反射光轴与自准直仪光轴偏离微小角度就会造成反射光束偏离激光自准直仪光学系统的入瞳,进而导致无法实现自准直和微角度测量。Second, the distance from the mirror surface of the measured object 5 to measure the entrance pupil of the laser autocollimator should not be too far away, otherwise as long as the reflected optical axis deviates from the optical axis of the autocollimator by a small angle, the reflected beam will deviate from the optical system of the laser autocollimator The entrance pupil, which leads to the inability to achieve self-collimation and micro-angle measurement.
以上两个问题,使传统自准直仪器只能限定在小角度、小工作距离下使用。The above two problems limit the use of traditional autocollimation instruments to small angles and small working distances.
发明内容Contents of the invention
针对传统自准直仪所存在的两个问题,本发明公开了一种阵列调零高动态精度大工作距自准直装置与方法,同传统自准直仪相比,具有在相同工作距离下显著增加自准直工作范围,或在相同自准直工作范围下显著增加工作距离的技术优势。Aiming at the two problems existing in the traditional autocollimator, the present invention discloses an autocollimation device and method for array zeroing with high dynamic precision and large working distance. Compared with the traditional autocollimator, it has the advantages of The technical advantage of significantly increasing the autocollimation working range, or significantly increasing the working distance under the same autocollimation working range.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
阵列调零高动态精度大工作距自准直装置,包括光源、透射式准直镜、反射镜、以及反馈成像系统,所述反射镜上设置有角度调整测量装置;光源出射的光束,经过透射式准直镜准直成平行光束后,再由反射镜反射,入射到被测物的表面;从被测物表面反射的光束,再经过反射镜反射后,由反馈成像系统采集成像;Array zeroing, high dynamic precision and large working distance self-collimation device, including light source, transmissive collimation mirror, reflector, and feedback imaging system, the reflector is equipped with an angle adjustment measurement device; the light beam emitted by the light source, through the transmission After being collimated into a parallel beam by the type collimating mirror, it is reflected by the mirror and incident on the surface of the measured object; the beam reflected from the surface of the measured object is reflected by the mirror and then collected and imaged by the feedback imaging system;
所述反馈成像系统为以下两种形式中的:The feedback imaging system is in the following two forms:
第一、设置在光源与透射式准直镜之间,包括第一反馈分光镜、以及设置在透射式准直镜焦面的四象限探测器和多个单像素光电转换器,所述单像素光电转换器成阵列分布,四象限探测器既位于阵列中心、又位于反馈成像系统光轴上;从被测物表面反射的光束,再经过反射镜反射后,先后经过透射式准直镜透射、第一反馈分光镜反射、由四象限探测器或单像素光电转换器采集成像;First, it is arranged between the light source and the transmissive collimator, including a first feedback beam splitter, a four-quadrant detector and a plurality of single-pixel photoelectric converters arranged on the focal plane of the transmissive collimator, the single-pixel The photoelectric converters are distributed in an array, and the four-quadrant detector is located in the center of the array and on the optical axis of the feedback imaging system; the light beam reflected from the surface of the measured object is reflected by the mirror, transmitted through the transmission collimator, Reflected by the first feedback spectroscope, collected and imaged by a four-quadrant detector or a single-pixel photoelectric converter;
第二、设置在透射式准直镜与反射镜之间,包括第一反馈分光镜、第一反馈物镜和设置在透射式准直镜焦面的四象限探测器和多个单像素光电转换器,所述单像素光电转换器成阵列分布,四象限探测器既位于阵列中心、又位于反馈成像系统光轴上;从被测物表面反射的光束,再经过反射镜反射后,先后经过第一反馈分光镜反射、第一反馈物镜透射、由四象限探测器或单像素光电转换器采集成像;Second, it is arranged between the transmissive collimator and the reflector, including the first feedback beam splitter, the first feedback objective lens, a four-quadrant detector and multiple single-pixel photoelectric converters arranged on the focal plane of the transmissive collimator , the single-pixel photoelectric converters are distributed in an array, and the four-quadrant detector is located at the center of the array and on the optical axis of the feedback imaging system; Feedback spectroscopic reflection, first feedback objective lens transmission, imaging by four-quadrant detector or single-pixel photoelectric converter;
所述角度调整测量装置包括设置在反射镜上的角度调整装置、角度偏转测量装置、以及万向轴,角度调整装置包括第一驱动器和第二驱动器;角度偏转测量装置包括第一金属片、第二金属片、第一反射镜、第二反射镜、对应第一金属片位置的第一电容传感器、以及对应第二金属片位置的第二电容传感器、对应第一反射镜位置的第一激光干涉仪、以及对应第二反射镜位置的第二激光干涉仪;第一驱动器、第一金属片、第一反射镜、以及万向轴在一条直线上,第二驱动器、第二金属片、第二反射镜、以及万向轴在一条直线上,并且第一驱动器与万向轴的连线垂直第二驱动器与万向轴的连线。The angle adjustment measurement device includes an angle adjustment device arranged on the mirror, an angle deflection measurement device, and a universal shaft, the angle adjustment device includes a first driver and a second driver; the angle deflection measurement device includes a first metal sheet, a second Two metal sheets, a first reflector, a second reflector, a first capacitive sensor corresponding to the position of the first metal sheet, a second capacitive sensor corresponding to the position of the second metal sheet, and a first laser interference sensor corresponding to the position of the first reflector instrument, and the second laser interferometer corresponding to the position of the second mirror; the first driver, the first metal sheet, the first mirror, and the cardan shaft are on a straight line, the second driver, the second metal sheet, the second The reflecting mirror and the cardan shaft are on a straight line, and the connection line between the first driver and the cardan shaft is perpendicular to the connection line between the second driver and the cardan shaft.
在上述便携式阵列调零高动态精度大工作距自准直装置上实现的便携式阵列调零高动态精度大工作距自准直方法,包括以下步骤:The portable array zeroing high dynamic precision large working distance self-collimation method realized on the above-mentioned portable array zeroing high dynamic precision large working distance self-collimation device comprises the following steps:
步骤a、点亮光源,反馈成像系统成像,如果:Step a, turn on the light source, feed back the imaging system to form an image, if:
第一、得到的点像位于单像素光电转换器所在区域,根据单像素光电转换器坐标,得到点像偏离像面中心方向,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器所在区域,进入步骤b;First, the obtained point image is located in the area where the single-pixel photoelectric converter is located. According to the coordinates of the single-pixel photoelectric converter, the obtained point image deviates from the center of the image plane, and the first driver and the second driver are used to adjust the angle of the mirror to make the point image return to Go to the area where the four-quadrant detector is located, and go to step b;
第二、得到的点像位于四象限探测器所在区域,直接进入步骤b;Second, the obtained point image is located in the area where the four-quadrant detector is located, and directly enters step b;
步骤b、四象限探测器成像,得到步骤a结束后点像偏离四象限探测器像面中心位置Δx和Δy,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器像面中心位置;Step b, four-quadrant detector imaging, after the end of step a, the point image deviates from the center position Δx and Δy of the image surface of the four-quadrant detector, and the first driver and the second driver are used to adjust the angle of the mirror, so that the point image returns to the four-quadrant detection The center position of the image surface of the device;
步骤c、读取第一电容传感器的电容变化ΔC1,以及第二电容传感器的电容变化ΔC2,再转换为反射镜的角度变化Δθ1和同时读取第一激光干涉仪得到的位移变化Δx1,以及第二激光干涉仪得到的位移变化Δx2,再转换为反射镜的角度变化Δθ2和进而得到被测物表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step c, read the capacitance change ΔC1 of the first capacitive sensor, and the capacitance change ΔC2 of the second capacitive sensor, and then convert them into the angle changes Δθ1 and At the same time read the displacement change Δx1 obtained by the first laser interferometer, and the displacement change Δx2 obtained by the second laser interferometer, and then convert it into the angle change Δθ2 and Then get the angular changes Δα and Δβ on the surface of the measured object; where, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
上述阵列调零高动态精度大工作距自准直装置,还包括波前探测系统和波前补偿系统;The above-mentioned self-collimation device with high dynamic precision and large working distance for array zeroing also includes a wavefront detection system and a wavefront compensation system;
所述波前探测系统包括波前探测分光镜、以及空气扰动波前探测器和反射镜形变波前探测器中的至少一个;所述波前探测分光镜设置在反射镜与被测物之间,空气扰动波前探测器设置在波前探测分光镜的反射光路上,反射镜形变波前探测器设置在反射镜的二次反射光路上;The wavefront detection system includes a wavefront detection beamsplitter, and at least one of an air disturbance wavefront detector and a mirror deformation wavefront detector; the wavefront detection beamsplitter is arranged between the mirror and the measured object , the air disturbance wavefront detector is set on the reflection light path of the wavefront detection spectroscope, and the mirror deformation wavefront detector is set on the secondary reflection light path of the reflection mirror;
所述波前补偿系统包括补偿光源、补偿准直镜、以及透射式液晶空间光调制器;补偿光源出射的光束,经过补偿准直镜准直成平行光束后,再由透射式液晶空间光调制器调制,入射到波前探测分光镜上。The wavefront compensation system includes a compensating light source, a compensating collimating mirror, and a transmissive liquid crystal spatial light modulator; the beam emitted by the compensating light source is collimated into a parallel beam by the compensating collimating mirror, and then modulated by the transmissive liquid crystal spatial light modulated and incident on the wavefront detection beamsplitter.
在上述便携式阵列调零高动态精度大工作距自准直装置上实现的便携式阵列调零高动态精度大工作距自准直方法,要求波前探测系统仅包括波前探测分光镜和空气扰动波前探测器;The portable array zeroing high dynamic precision large working distance self-collimation method implemented on the above-mentioned portable array zeroing high dynamic precision large working distance self-collimation method requires that the wavefront detection system only includes the wavefront detection spectroscope and the air disturbance wave front detector;
包括以下步骤:Include the following steps:
步骤a、选取表面垂直于光轴方向的参考物;Step a, selecting a reference object whose surface is perpendicular to the direction of the optical axis;
步骤b、点亮光源,将步骤a所选择的参考物分别放置在工作位置A和近工作位置B,空气扰动波前探测器分别得到GA和GB两组数据;Step b. Turn on the light source, place the reference objects selected in step a at the working position A and the near working position B respectively, and obtain two sets of data of GA and GB respectively by the air disturbance wavefront detector;
步骤c、G1=GA-GB,得到空气扰动造成的波前变化;Step c, G1=GA-GB, obtain the wavefront change caused by air disturbance;
步骤d、按照f5(G1)调整透射式液晶空间光调制器参数,点亮补偿光源,补偿空气扰动;Step d, adjusting the parameters of the transmissive liquid crystal spatial light modulator according to f5 (G1), lighting up the compensation light source, and compensating for air disturbance;
步骤e、点亮光源,反馈成像系统成像,如果:Step e, turn on the light source, feed back the imaging system to form an image, if:
第一、得到的点像位于单像素光电转换器所在区域,根据单像素光电转换器坐标,得到点像偏离像面中心方向,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器所在区域,进入步骤f;First, the obtained point image is located in the area where the single-pixel photoelectric converter is located. According to the coordinates of the single-pixel photoelectric converter, the obtained point image deviates from the center of the image plane, and the first driver and the second driver are used to adjust the angle of the mirror to make the point image return to Go to the area where the four-quadrant detector is located, and enter step f;
第二、得到的点像位于四象限探测器所在区域,直接进入步骤f;Second, the point image obtained is located in the area where the four-quadrant detector is located, and directly enters step f;
步骤f、四象限探测器成像,得到步骤a结束后点像偏离四象限探测器像面中心位置Δx和Δy,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器像面中心位置;Step f, four-quadrant detector imaging, after step a is completed, the point image deviates from the center position Δx and Δy of the image surface of the four-quadrant detector, and the first driver and the second driver are used to adjust the angle of the mirror, so that the point image returns to the four-quadrant detection The center position of the image surface of the device;
步骤g、读取第一电容传感器的电容变化ΔC1,以及第二电容传感器的电容变化ΔC2,再转换为反射镜的角度变化Δθ1和同时读取第一激光干涉仪得到的位移变化Δx1,以及第二激光干涉仪得到的位移变化Δx2,再转换为反射镜的角度变化Δθ2和进而得到被测物表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step g, read the capacitance change ΔC1 of the first capacitive sensor, and the capacitance change ΔC2 of the second capacitive sensor, and then convert them into the angle changes Δθ1 and At the same time read the displacement change Δx1 obtained by the first laser interferometer, and the displacement change Δx2 obtained by the second laser interferometer, and then convert it into the angle change Δθ2 and Then get the angular changes Δα and Δβ on the surface of the measured object; where, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
在上述便携式阵列调零高动态精度大工作距自准直装置上实现的便携式阵列调零高动态精度大工作距自准直方法,要求波前探测系统仅包括波前探测分光镜和反射镜形变波前探测器;The portable array zeroing high dynamic precision large working distance self-collimation method implemented on the above-mentioned portable array zeroing high dynamic precision large working distance self-collimation method requires the wavefront detection system to only include the wavefront detection beam splitter and mirror deformation wavefront detector;
包括以下步骤:Include the following steps:
步骤a、选取表面垂直于光轴方向的参考物;Step a, selecting a reference object whose surface is perpendicular to the direction of the optical axis;
步骤b、点亮光源,将步骤a所选择的参考物分别放置在工作位置A和近工作位置B,反射镜形变波前探测器分别得到GC和GD两组数据;Step b. Turn on the light source, place the reference objects selected in step a at the working position A and the near working position B respectively, and obtain two sets of data of GC and GD respectively by the mirror deformable wavefront detector;
步骤c、G2=GC-GD,得到空气扰动和反射镜形变共同造成的波前变化;Step c, G2=GC-GD, obtain the wavefront change caused by air disturbance and mirror deformation;
步骤d、按照f5(G2)调整透射式液晶空间光调制器参数,点亮补偿光源,补偿空气扰动和反射镜形变;Step d. Adjust the parameters of the transmissive liquid crystal spatial light modulator according to f5 (G2), turn on the compensation light source, and compensate for air disturbance and mirror deformation;
步骤e、反馈成像系统成像,如果:Step e, feedback imaging system imaging, if:
第一、得到的点像位于单像素光电转换器所在区域,根据单像素光电转换器坐标,得到点像偏离像面中心方向,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器所在区域,进入步骤f;First, the obtained point image is located in the area where the single-pixel photoelectric converter is located. According to the coordinates of the single-pixel photoelectric converter, the obtained point image deviates from the center of the image plane, and the first driver and the second driver are used to adjust the angle of the mirror to make the point image return to Go to the area where the four-quadrant detector is located, and enter step f;
第二、得到的点像位于四象限探测器所在区域,直接进入步骤f;Second, the point image obtained is located in the area where the four-quadrant detector is located, and directly enters step f;
步骤f、四象限探测器成像,得到步骤a结束后点像偏离四象限探测器像面中心位置Δx和Δy,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器像面中心位置;Step f, four-quadrant detector imaging, after step a is completed, the point image deviates from the center position Δx and Δy of the image surface of the four-quadrant detector, and the first driver and the second driver are used to adjust the angle of the mirror, so that the point image returns to the four-quadrant detection The center position of the image surface of the device;
步骤g、读取第一电容传感器的电容变化ΔC1,以及第二电容传感器的电容变化ΔC2,再转换为反射镜的角度变化Δθ1和同时读取第一激光干涉仪得到的位移变化Δx1,以及第二激光干涉仪得到的位移变化Δx2,再转换为反射镜的角度变化Δθ2和进而得到被测物表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step g, read the capacitance change ΔC1 of the first capacitive sensor, and the capacitance change ΔC2 of the second capacitive sensor, and then convert them into the angle changes Δθ1 and At the same time read the displacement change Δx1 obtained by the first laser interferometer, and the displacement change Δx2 obtained by the second laser interferometer, and then convert it into the angle change Δθ2 and Then get the angular changes Δα and Δβ on the surface of the measured object; where, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
在上述便携式阵列调零高动态精度大工作距自准直装置上实现的便携式阵列调零高动态精度大工作距自准直方法,要求波前探测系统同时包括波前探测分光镜、空气扰动波前探测器和反射镜形变波前探测器;The portable array zeroing high dynamic precision large working distance self-collimation method realized on the above-mentioned portable array zeroing high dynamic precision large working distance self-collimation method requires the wavefront detection system to include wavefront detection spectroscope, air disturbance wave Front detectors and mirror deformable wavefront detectors;
包括以下步骤:Include the following steps:
步骤a、选取表面垂直于光轴方向的参考物;Step a, selecting a reference object whose surface is perpendicular to the direction of the optical axis;
步骤b、点亮光源,将步骤a所选择的参考物分别放置在工作位置A和近工作位置B,空气扰动波前探测器分别得到GA和GB两组数据,反射镜形变波前探测器分别得到GC和GD两组数据;Step b. Turn on the light source, and place the reference objects selected in step a at the working position A and the near working position B respectively. The air disturbance wavefront detector obtains two sets of data of GA and GB respectively. Get GC and GD two sets of data;
步骤c、G1=GA-GB,得到空气扰动造成的波前变化;G2=GC-GD,得到空气扰动和反射镜形变共同造成的波前变化;G=G2-G1,得到反射镜形变造成的波前变化;Step c, G1=GA-GB, get the wavefront change caused by air disturbance; G2=GC-GD, get the wavefront change caused by air disturbance and mirror deformation; G=G2-G1, get the wavefront change caused by mirror deformation wavefront variation;
步骤d、step d.
按照f5(G1)调整透射式液晶空间光调制器参数,点亮补偿光源,补偿空气扰动;Adjust the parameters of the transmissive liquid crystal spatial light modulator according to f5 (G1), light up the compensation light source, and compensate for air disturbance;
或or
按照f5(G2)调整透射式液晶空间光调制器参数,点亮补偿光源,补偿空气扰动和反射镜形变;Adjust the parameters of the transmissive liquid crystal spatial light modulator according to f5 (G2), turn on the compensation light source, and compensate for air disturbance and mirror deformation;
或or
按照f5(G)调整透射式液晶空间光调制器参数,点亮补偿光源,补偿反射镜形变;Adjust the parameters of the transmissive liquid crystal spatial light modulator according to f5(G), turn on the compensation light source, and compensate the deformation of the mirror;
步骤e、反馈成像系统成像,如果:Step e, feedback imaging system imaging, if:
第一、得到的点像位于单像素光电转换器所在区域,根据单像素光电转换器坐标,得到点像偏离像面中心方向,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器所在区域,进入步骤f;First, the obtained point image is located in the area where the single-pixel photoelectric converter is located. According to the coordinates of the single-pixel photoelectric converter, the obtained point image deviates from the center of the image plane, and the first driver and the second driver are used to adjust the angle of the mirror to make the point image return to Go to the area where the four-quadrant detector is located, and enter step f;
第二、得到的点像位于四象限探测器所在区域,直接进入步骤f;Second, the point image obtained is located in the area where the four-quadrant detector is located, and directly enters step f;
步骤f、四象限探测器成像,得到步骤a结束后点像偏离四象限探测器像面中心位置Δx和Δy,利用第一驱动器和第二驱动器调整反射镜角度,使点像回到四象限探测器像面中心位置;Step f, four-quadrant detector imaging, after step a is completed, the point image deviates from the center position Δx and Δy of the image surface of the four-quadrant detector, and the first driver and the second driver are used to adjust the angle of the mirror, so that the point image returns to the four-quadrant detection The center position of the image surface of the device;
步骤g、读取第一电容传感器的电容变化ΔC1,以及第二电容传感器的电容变化ΔC2,再转换为反射镜的角度变化Δθ1和同时读取第一激光干涉仪得到的位移变化Δx1,以及第二激光干涉仪得到的位移变化Δx2,再转换为反射镜的角度变化Δθ2和进而得到被测物表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step g, read the capacitance change ΔC1 of the first capacitive sensor, and the capacitance change ΔC2 of the second capacitive sensor, and then convert them into the angle changes Δθ1 and At the same time read the displacement change Δx1 obtained by the first laser interferometer, and the displacement change Δx2 obtained by the second laser interferometer, and then convert it into the angle change Δθ2 and Then get the angular changes Δα and Δβ on the surface of the measured object; where, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
有益效果:Beneficial effect:
同传统自准直仪相比,本发明增加了反射镜以及设置在反射镜上的角度调整测量装置,这种结构设置,能够在被测物入射光和反射光之间具有较大偏角或存在较大横向位移的情况下,通过角度调整测量装置调整反射镜姿态,确保反射光原路返回并被反馈成像系统接收,进而有效避免被测物反射光偏离测量系统而导致无法测量的问题,进而使得本发明具有在相同工作距离下显著增加自准直工作范围,或在相同自准直工作范围下显著增加工作距离的技术优势。Compared with the traditional autocollimator, the present invention adds a reflector and an angle adjustment measuring device arranged on the reflector. This structural arrangement can have a larger deflection angle or In the case of a large lateral displacement, adjust the attitude of the mirror by adjusting the angle of the measuring device to ensure that the reflected light returns to the original path and is received by the feedback imaging system, thereby effectively avoiding the problem that the reflected light of the measured object deviates from the measurement system and cannot be measured. Furthermore, the present invention has the technical advantage of significantly increasing the working range of self-collimation under the same working distance, or significantly increasing the working distance under the same working distance of self-collimation.
除此之外,本发明还具有以下几技术优势:In addition, the present invention also has the following technical advantages:
第一、选择透射式准直镜,使本发明装置结构简单,制作成本低,使用方便;First, select the transmissive collimating mirror to make the device of the present invention simple in structure, low in manufacturing cost and easy to use;
第二、选择多个单像素光电转换器和四象限探测器共同作为反馈成像系统中的成像器件,结合了多个单像素光电转换器面积大以及四象限探测器位置分辨率高的优势;其中,多个单像素光电转换器相结合,能够确保在被测物反射光与入射光偏角较大的情况下,反射光仍能够进入光学系统的入瞳,不会超出接收范围;在此基础上,再利用反射镜实现反射光快速实时回位补偿,将反射光调整到四象限探测器所在位置,又能根据四象限探测器的高位置分辨率优势来获得更高的角度测量精度;因此,将多个单像素光电转换器和四象限探测器相结合,不仅使得本发明自准直工作范围或工作距离得到极大延展,而且有利于提高角度测量精度;Second, multiple single-pixel photoelectric converters and four-quadrant detectors are selected as the imaging device in the feedback imaging system, which combines the advantages of large area of multiple single-pixel photoelectric converters and high position resolution of four-quadrant detectors; , the combination of multiple single-pixel photoelectric converters can ensure that the reflected light can still enter the entrance pupil of the optical system when the deflection angle between the reflected light of the object and the incident light is large, and will not exceed the receiving range; on this basis On the other hand, the reflector is used to realize the rapid real-time return compensation of the reflected light, adjust the reflected light to the position of the four-quadrant detector, and obtain higher angle measurement accuracy based on the high position resolution advantage of the four-quadrant detector; therefore Combining a plurality of single-pixel photoelectric converters with four-quadrant detectors not only greatly extends the self-collimation working range or working distance of the present invention, but also helps to improve the accuracy of angle measurement;
第三、选择电容传感器和激光干涉仪共同作为角度偏转测量装置,使得本发明不仅能够利用电容传感器的超高位移灵敏度特性和在微小角度范围内线位移易于转换为角位移的优良特性,使得本发明能够在低采样频率(20Hz及以下)条件下具有非常高的测量精度,角度最高测量分辨力可从传统自准直仪的0.005角秒提高到0.0005角秒,提高一个数量级;而且激光干涉仪还能够使得本发明能够在高采样频率(最高能达到2000Hz)下完成角度测量,即具有很高的测量速度;如果第一反射镜和第二反射镜采用角锥棱镜,还可以利用角锥棱镜将入射光线偏转180度返回的光学特性,使本发明的角度测量范围得到极大增强,即本发明具有很高测量速度的同时,还具有大角度量程的技术优势;二者相结合,还能起到对有高精度装配需求的被测物进行全程监测的作用;The 3rd, select capacitive sensor and laser interferometer to be used as angular deflection measuring device together, make the present invention not only can utilize the ultra-high displacement sensitivity characteristic of capacitive sensor and the excellent characteristic that linear displacement is easy to convert into angular displacement in the small angle range, make the present invention It can have very high measurement accuracy under the condition of low sampling frequency (20Hz and below), and the highest measurement resolution of the angle can be increased from 0.005 arc seconds of the traditional autocollimator to 0.0005 arc seconds, which is an order of magnitude higher; and the laser interferometer can also Can make the present invention can finish angle measurement under high sampling frequency (up to 2000Hz), namely have very high measuring speed; If the first reflector and the second reflector adopt corner cube, also can utilize corner cube The optical characteristics of the incident light deflecting 180 degrees and returning greatly enhance the angle measurement range of the present invention, that is, the present invention has the technical advantage of a large angle range while having a high measurement speed; the combination of the two can also play a role It has the function of monitoring the whole process of the measured object with high precision assembly requirements;
第四、本发明还采用了以下技术:第一驱动器、第一金属片、第一反射镜、以及万向轴在一条直线上,第二驱动器、第二金属片、第二反射镜、以及万向轴在一条直线上,并且第一驱动器与万向轴的连线垂直第二驱动器与万向轴的连线;这种两条连线相互垂直的二维设置,使得不同连线方向的数据互不干涉,无需解耦运算,这样能够方便标定,简化计算过程,提高测量速度。Fourth, the present invention also adopts the following technology: the first driver, the first metal sheet, the first reflector, and the cardan shaft are on a straight line, and the second driver, the second metal sheet, the second reflector, and the cardan The axis is on a straight line, and the connection line between the first driver and the cardan shaft is perpendicular to the connection line between the second driver and the cardan shaft; this two-dimensional arrangement of two lines perpendicular to each other makes data in different connection directions Non-interference with each other, no need for decoupling calculations, which can facilitate calibration, simplify the calculation process, and improve measurement speed.
附图说明Description of drawings
图1是传统自准直角度测量系统的结构示意图。Fig. 1 is a schematic structural diagram of a traditional self-collimation angle measurement system.
图2是本发明阵列调零高动态精度大工作距自准直装置具体实施例一的第一种结构示意图。Fig. 2 is a schematic diagram of the first structure of Embodiment 1 of the self-collimation device with high dynamic precision and large working distance for array zeroing of the present invention.
图3是角度调整测量装置的结构示意图。Fig. 3 is a structural schematic diagram of the angle adjustment measuring device.
图4是本发明阵列调零高动态精度大工作距自准直装置具体实施例一的第二种结构示意图。Fig. 4 is a schematic diagram of the second structure of Embodiment 1 of the self-collimation device with high dynamic precision and large working distance for array zeroing of the present invention.
图5是本发明阵列调零高动态精度大工作距自准直装置具体实施例二的结构示意图。Fig. 5 is a schematic structural diagram of Embodiment 2 of an array zeroing high dynamic precision large working distance self-collimation device of the present invention.
图6是本发明阵列调零高动态精度大工作距自准直装置具体实施例三的结构示意图。Fig. 6 is a schematic structural diagram of Embodiment 3 of an autocollimation device with high dynamic precision and large working distance for array zeroing of the present invention.
图7是本发明阵列调零高动态精度大工作距自准直装置具体实施例四的结构示意图。Fig. 7 is a schematic structural diagram of Embodiment 4 of an autocollimation device with high dynamic precision and large working distance for array zeroing according to the present invention.
图中:1光源、21透射式准直镜、3反射镜、4角度调整测量装置、411第一驱动器、412第二驱动器、421第一金属片、422第二金属片、423第一电容传感器、424第二电容传感器、425第一反射镜、426第二反射镜、427第一激光干涉仪、428第二激光干涉仪、43万向轴、5被测物、6反馈成像系统、61第一反馈分光镜、63第一反馈物镜、66四象限探测器、67单像素光电转换器、7波前探测系统、71波前探测分光镜、72空气扰动波前探测器、73反射镜形变波前探测器、8波前补偿系统、81补偿光源、82补偿准直镜、83透射式液晶空间光调制器。In the figure: 1 light source, 21 transmissive collimating mirror, 3 reflecting mirror, 4 angle adjustment measuring device, 411 first driver, 412 second driver, 421 first metal sheet, 422 second metal sheet, 423 first capacitive sensor , 424 second capacitive sensor, 425 first reflector, 426 second reflector, 427 first laser interferometer, 428 second laser interferometer, 43 cardan shaft, 5 measured object, 6 feedback imaging system, 61 first One feedback spectroscope, 63 first feedback objective lens, 66 four-quadrant detector, 67 single-pixel photoelectric converter, 7 wavefront detection system, 71 wavefront detection beamsplitter, 72 air disturbance wavefront detector, 73 mirror deformation wave Front detector, 8 wavefront compensation systems, 81 compensation light sources, 82 compensation collimation mirrors, 83 transmissive liquid crystal spatial light modulators.
具体实施例specific embodiment
下面结合附图对本发明具体实施例作进一步详细描述。The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
具体实施例一Specific embodiment one
本实施例是阵列调零高动态精度大工作距自准直装置实施例。This embodiment is an embodiment of an autocollimation device with high dynamic precision and large working distance for array zeroing.
本实施例的阵列调零高动态精度大工作距自准直装置,结构示意图如图2所示。该自准直装置包括光源1、透射式准直镜21、反射镜3、以及反馈成像系统6,所述反射镜3上设置有角度调整测量装置4;光源1出射的光束,经过透射式准直镜21准直成平行光束后,再由反射镜3反射,入射到被测物5的表面;从被测物5表面反射的光束,再经过反射镜3反射后,由反馈成像系统6采集成像;The structure schematic diagram of the array zeroing high dynamic precision large working distance autocollimation device of this embodiment is shown in FIG. 2 . The self-collimation device includes a light source 1, a transmissive collimator mirror 21, a reflector 3, and a feedback imaging system 6. The reflector 3 is provided with an angle adjustment measuring device 4; After the straight mirror 21 is collimated into a parallel light beam, it is reflected by the reflector 3 and incident on the surface of the measured object 5; the light beam reflected from the surface of the measured object 5 is then reflected by the reflective mirror 3 and collected by the feedback imaging system 6 imaging;
所述反馈成像系统6设置在光源1与透射式准直镜21之间,包括第一反馈分光镜61、以及设置在透射式准直镜21焦面的四象限探测器66和多个单像素光电转换器67,所述单像素光电转换器67成阵列分布,四象限探测器66既位于阵列中心、又位于反馈成像系统6光轴上;从被测物5表面反射的光束,再经过反射镜3反射后,先后经过透射式准直镜21透射、第一反馈分光镜61反射、由四象限探测器66或单像素光电转换器67采集成像;The feedback imaging system 6 is arranged between the light source 1 and the transmissive collimator 21, including a first feedback beam splitter 61, a four-quadrant detector 66 and a plurality of single pixels arranged on the focal plane of the transmissive collimator 21 Photoelectric converter 67, the single-pixel photoelectric converter 67 is distributed in an array, and the four-quadrant detector 66 is located at the center of the array and on the optical axis of the feedback imaging system 6; the light beam reflected from the surface of the measured object 5 is then reflected After being reflected by the mirror 3, it is transmitted through the transmissive collimating mirror 21, reflected by the first feedback beam splitter 61, and collected and imaged by the four-quadrant detector 66 or the single-pixel photoelectric converter 67;
所述角度调整测量装置4包括设置在反射镜3上的角度调整装置、角度偏转测量装置、以及万向轴43,角度调整装置包括第一驱动器411和第二驱动器412;角度偏转测量装置包括第一金属片421、第二金属片422、第一反射镜425、第二反射镜426、对应第一金属片421位置的第一电容传感器423、以及对应第二金属片422位置的第二电容传感器424、对应第一反射镜425位置的第一激光干涉仪427、以及对应第二反射镜426位置的第二激光干涉仪428;第一驱动器411、第一金属片421、第一反射镜425、以及万向轴43在一条直线上,第二驱动器412、第二金属片422、第二反射镜426、以及万向轴43在一条直线上,并且第一驱动器411与万向轴43的连线垂直第二驱动器412与万向轴43的连线,如图3所示。Described angle adjustment measurement device 4 comprises the angle adjustment device that is arranged on the reflection mirror 3, angle deflection measurement device, and cardan shaft 43, and angle adjustment device comprises first driver 411 and second driver 412; Angle deflection measurement device comprises the first A metal sheet 421, a second metal sheet 422, a first reflector 425, a second reflector 426, a first capacitance sensor 423 corresponding to the position of the first metal sheet 421, and a second capacitance sensor corresponding to the position of the second metal sheet 422 424, the first laser interferometer 427 corresponding to the position of the first reflector 425, and the second laser interferometer 428 corresponding to the position of the second reflector 426; the first driver 411, the first metal sheet 421, the first reflector 425, And the universal joint shaft 43 is on a straight line, the second driver 412, the second metal sheet 422, the second mirror 426, and the universal joint shaft 43 are on a straight line, and the connecting line between the first driver 411 and the universal joint shaft 43 The connection line between the second driver 412 and the cardan shaft 43 is vertical, as shown in FIG. 3 .
需要说明的是,在本实施例中,反馈成像系统6还可以选择如下结构:设置在透射式准直镜21与反射镜3之间,包括第一反馈分光镜61、第一反馈物镜63和设置在透射式准直镜21焦面的四象限探测器66和多个单像素光电转换器67,所述单像素光电转换器67成阵列分布,四象限探测器66既位于阵列中心、又位于反馈成像系统6光轴上;从被测物5表面反射的光束,再经过反射镜3反射后,先后经过第一反馈分光镜61反射、第一反馈物镜63透射、由四象限探测器66或单像素光电转换器67采集成像;如图4所示。It should be noted that, in this embodiment, the feedback imaging system 6 can also choose the following structure: it is arranged between the transmissive collimator mirror 21 and the reflector 3, including a first feedback beam splitter 61, a first feedback objective lens 63 and The four-quadrant detector 66 and a plurality of single-pixel photoelectric converters 67 arranged on the focal plane of the transmissive collimator 21, the single-pixel photoelectric converters 67 are distributed in an array, and the four-quadrant detector 66 is located at both the center of the array and the On the optical axis of the feedback imaging system 6; the beam reflected from the surface of the measured object 5, after being reflected by the mirror 3, is reflected by the first feedback beam splitter 61, transmitted by the first feedback objective lens 63, and then transmitted by the four-quadrant detector 66 or The single-pixel photoelectric converter 67 collects images; as shown in FIG. 4 .
具体实施例二Specific embodiment two
本实施例是阵列调零高动态精度大工作距自准直装置实施例。This embodiment is an embodiment of an autocollimation device with high dynamic precision and large working distance for array zeroing.
本实施例的阵列调零高动态精度大工作距自准直装置,结构示意图如图5所示。在具体实施例一的基础上,本实施例的阵列调零高动态精度大工作距自准直装置还设置有波前探测系统7和波前补偿系统8;The structure schematic diagram of the array zeroing high dynamic precision large working distance autocollimation device of this embodiment is shown in FIG. 5 . On the basis of the specific embodiment 1, the array zeroing high dynamic precision large working distance self-collimation device of this embodiment is also provided with a wavefront detection system 7 and a wavefront compensation system 8;
所述波前探测系统7包括波前探测分光镜71和空气扰动波前探测器72;所述波前探测分光镜71设置在反射镜3与被测物5之间,空气扰动波前探测器72设置在波前探测分光镜71的反射光路上,反射镜形变波前探测器73设置在反射镜3的二次反射光路上;The wavefront detection system 7 includes a wavefront detection spectroscope 71 and an air disturbance wavefront detector 72; the wavefront detection spectroscope 71 is arranged between the reflector 3 and the measured object 5, and the air disturbance wavefront detector 72 is arranged on the reflected optical path of the wavefront detection spectroscope 71, and the mirror deformation wavefront detector 73 is arranged on the secondary reflected optical path of the reflector 3;
所述波前补偿系统8包括补偿光源81、补偿准直镜82、以及透射式液晶空间光调制器83;补偿光源81出射的光束,经过补偿准直镜82准直成平行光束后,再由透射式液晶空间光调制器83调制,入射到波前探测分光镜71上。The wavefront compensation system 8 includes a compensating light source 81, a compensating collimating mirror 82, and a transmissive liquid crystal spatial light modulator 83; the beam emitted by the compensating light source 81 is collimated into a parallel beam by the compensating collimating mirror 82, and then The transmissive liquid crystal spatial light modulator 83 modulates and incident on the wavefront detection beam splitter 71 .
具体实施例三Specific embodiment three
本实施例是阵列调零高动态精度大工作距自准直装置实施例。This embodiment is an embodiment of an autocollimation device with high dynamic precision and large working distance for array zeroing.
本实施例的阵列调零高动态精度大工作距自准直装置,结构示意图如图6所示。在具体实施例一的基础上,本实施例的阵列调零高动态精度大工作距自准直装置还设置有波前探测系统7和波前补偿系统8;The structure schematic diagram of the array zeroing high dynamic precision large working distance autocollimation device of this embodiment is shown in FIG. 6 . On the basis of the specific embodiment 1, the array zeroing high dynamic precision large working distance self-collimation device of this embodiment is also provided with a wavefront detection system 7 and a wavefront compensation system 8;
所述波前探测系统7包括波前探测分光镜71和反射镜形变波前探测器73;所述波前探测分光镜71设置在反射镜3与被测物5之间,空气扰动波前探测器72设置在波前探测分光镜71的反射光路上,反射镜形变波前探测器73设置在反射镜3的二次反射光路上;The wavefront detection system 7 includes a wavefront detection beamsplitter 71 and a mirror deformation wavefront detector 73; the wavefront detection beamsplitter 71 is arranged between the mirror 3 and the measured object 5, and the air disturbance wavefront detection The device 72 is arranged on the reflected optical path of the wavefront detection spectroscope 71, and the mirror deformation wavefront detector 73 is arranged on the secondary reflected optical path of the reflector 3;
所述波前补偿系统8包括补偿光源81、补偿准直镜82、以及透射式液晶空间光调制器83;补偿光源81出射的光束,经过补偿准直镜82准直成平行光束后,再由透射式液晶空间光调制器83调制,入射到波前探测分光镜71上。The wavefront compensation system 8 includes a compensating light source 81, a compensating collimating mirror 82, and a transmissive liquid crystal spatial light modulator 83; the beam emitted by the compensating light source 81 is collimated into a parallel beam by the compensating collimating mirror 82, and then The transmissive liquid crystal spatial light modulator 83 modulates and incident on the wavefront detection beam splitter 71 .
具体实施例四Specific embodiment four
本实施例是阵列调零高动态精度大工作距自准直装置实施例。This embodiment is an embodiment of an autocollimation device with high dynamic precision and large working distance for array zeroing.
本实施例的阵列调零高动态精度大工作距自准直装置,结构示意图如图7所示。在具体实施例一的基础上,本实施例的阵列调零高动态精度大工作距自准直装置还设置有波前探测系统7和波前补偿系统8;The structure schematic diagram of the array zeroing high dynamic precision large working distance autocollimation device of this embodiment is shown in FIG. 7 . On the basis of the specific embodiment 1, the array zeroing high dynamic precision large working distance self-collimation device of this embodiment is also provided with a wavefront detection system 7 and a wavefront compensation system 8;
所述波前探测系统7包括波前探测分光镜71、空气扰动波前探测器72和反射镜形变波前探测器73;所述波前探测分光镜71设置在反射镜3与被测物5之间,空气扰动波前探测器72设置在波前探测分光镜71的反射光路上,反射镜形变波前探测器73设置在反射镜3的二次反射光路上;The wavefront detection system 7 includes a wavefront detection beamsplitter 71, an air disturbance wavefront detector 72 and a mirror deformation wavefront detector 73; the wavefront detection beamsplitter 71 is arranged between the mirror 3 and the measured object 5 Between, the air disturbance wavefront detector 72 is arranged on the reflection light path of the wavefront detection spectroscope 71, and the mirror deformation wavefront detector 73 is arranged on the secondary reflection light path of the mirror 3;
所述波前补偿系统8包括补偿光源81、补偿准直镜82、以及透射式液晶空间光调制器83;补偿光源81出射的光束,经过补偿准直镜82准直成平行光束后,再由透射式液晶空间光调制器83调制,入射到波前探测分光镜71上。The wavefront compensation system 8 includes a compensating light source 81, a compensating collimating mirror 82, and a transmissive liquid crystal spatial light modulator 83; the beam emitted by the compensating light source 81 is collimated into a parallel beam by the compensating collimating mirror 82, and then The transmissive liquid crystal spatial light modulator 83 modulates and incident on the wavefront detection beam splitter 71 .
对于以上自准直装置实施例,还有以下三点需要说明:For the above embodiment of the autocollimation device, there are three points to be explained:
第一、所述角度调整装置中的第一驱动器411和第二驱动器412,既可以选择驱动速度较快的步进电机或伺服电机驱动器,又可以选择驱动精度较高的压电陶瓷驱动器,还可以将步进电机或伺服电机驱动器与压电陶瓷驱动器混合使用;本领域技术人员可以根据实际需要进行合理选择。First, the first driver 411 and the second driver 412 in the angle adjustment device can choose a stepper motor or a servo motor driver with a faster driving speed, or a piezoelectric ceramic driver with higher driving precision, or A stepper motor or a servo motor driver can be mixed with a piezoelectric ceramic driver; those skilled in the art can make a reasonable choice according to actual needs.
第二、所述透射式准直镜21可以选择二元光学透镜,通普通光学透镜相比,二元光学透镜更薄,有利于系统小型化,同时二元光学透镜准直性更好,有利于提高系统测量精度。Second, the transmissive collimator 21 can be a binary optical lens. Compared with ordinary optical lenses, the binary optical lens is thinner, which is beneficial to the miniaturization of the system. At the same time, the binary optical lens has better collimation and has It is beneficial to improve the measurement accuracy of the system.
第三、在以上所有自准直装置实施例中,角度偏转测量装置都只包括两对金属片和电容传感器的组合,以及两对平面反射镜和激光干涉仪的组合,这种设计是默认反射镜3在工作过程中不产生平移而做出的;如果考虑到反射镜3在工作中产生平移而影响测量精度,可以在万向轴43位置处放置第三对金属片和电容传感器的组合,以及第三对平面反射镜和激光干涉仪的组合,以抵消三个电容传感器以及三个激光干涉仪产生的相同平移,确保测量精度。Third, in all the above self-collimation device embodiments, the angle deflection measurement device only includes the combination of two pairs of metal sheets and capacitance sensors, and the combination of two pairs of plane mirrors and laser interferometers. This design is the default reflection Mirror 3 does not produce translation during work; if it is considered that reflection mirror 3 produces translation during work and affects measurement accuracy, a third pair of metal sheets and a combination of capacitive sensors can be placed at the position of cardan shaft 43, And the combination of the third pair of flat mirrors and laser interferometers to offset the same translation produced by the three capacitive sensors and the three laser interferometers to ensure measurement accuracy.
具体实施例五Specific embodiment five
本实施例是在具体实施例一所述阵列调零高动态精度大工作距自准直装置上实现的阵列调零高动态精度大工作距自准直方法实施例。This embodiment is an embodiment of an array zeroing high dynamic precision large working distance autocollimation method implemented on the array zeroing high dynamic precision large working distance autocollimation device described in the first embodiment.
本实施例的阵列调零高动态精度大工作距自准直方法,包括以下步骤:The self-collimation method for array zeroing with high dynamic precision and large working distance in this embodiment includes the following steps:
步骤a、点亮光源1,反馈成像系统6成像,如果:Step a, turn on the light source 1, feed back the imaging system 6 to form an image, if:
第一、得到的点像位于单像素光电转换器67所在区域,根据单像素光电转换器67坐标,得到点像偏离像面中心方向,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66所在区域,进入步骤b;First, the point image obtained is located in the area where the single-pixel photoelectric converter 67 is located. According to the coordinates of the single-pixel photoelectric converter 67, the obtained point image deviates from the direction of the center of the image plane, and the first driver 411 and the second driver 412 are used to adjust the angle of the mirror 3 , so that the point image returns to the area where the four-quadrant detector 66 is located, and enters step b;
第二、得到的点像位于四象限探测器66所在区域,直接进入步骤b;Second, the point image obtained is located in the area where the four-quadrant detector 66 is located, and directly enters step b;
步骤b、四象限探测器66成像,得到步骤a结束后点像偏离四象限探测器66像面中心位置Δx和Δy,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66像面中心位置;Step b, four-quadrant detector 66 imaging, after step a is completed, the point image deviates from the center position Δx and Δy of the image plane of the four-quadrant detector 66, and the first driver 411 and the second driver 412 are used to adjust the angle of the mirror 3 to make the point image Get back to the central position of the four-quadrant detector 66 image planes;
步骤c、读取第一电容传感器423的电容变化ΔC1,以及第二电容传感器424的电容变化ΔC2,再转换为反射镜3的角度变化Δθ1和同时读取第一激光干涉仪427得到的位移变化Δx1,以及第二激光干涉仪428得到的位移变化Δx2,再转换为反射镜3的角度变化Δθ2和进而得到被测物5表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step c, read the capacitance change ΔC1 of the first capacitive sensor 423 and the capacitance change ΔC2 of the second capacitive sensor 424, and then convert them into the angle changes Δθ1 and At the same time, the displacement change Δx1 obtained by the first laser interferometer 427 and the displacement change Δx2 obtained by the second laser interferometer 428 are read, and then converted into the angle changes Δθ2 and Then obtain the angular changes Δα and Δβ on the surface of the measured object 5; wherein, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
本发明的主创新点在于增加了反射镜3以及设置在反射镜3上的角度调整测量装置4,这种结构能够在被测物5入射光和反射光之间具有较大偏角或存在较大横向位移的情况下,通过角度调整测量装置调4整反射镜姿态,使反射光原路返回并被反馈成像系统6接收,有效避免被测物反射光偏离测量系统而导致无法测量的问题。The main innovation point of the present invention is to increase the reflector 3 and the angle adjustment measuring device 4 arranged on the reflector 3. This structure can have a larger deflection angle or a relatively large angle between the incident light and the reflected light of the measured object 5. In the case of large lateral displacement, the attitude of the reflector is adjusted by the angle adjustment measurement device, so that the reflected light returns to the original path and is received by the feedback imaging system 6, effectively avoiding the problem that the reflected light of the measured object deviates from the measurement system and cannot be measured.
然而,反射镜3的引入,其面型误差会传递到最终结果中,降低系统的测量精度;同时,工作距离的增加又使得反射镜3与被测物5之间的空气扰动不可忽略,也会降低系统的测量精度。可见,要想实现高精度测量,就必须考虑到反射镜3面型误差以及反射镜3与被测物5之间空气扰动对测量结果的影响,为此,设计了具体实施例六、具体实施例七、以及具体实施例八。However, with the introduction of the reflector 3, the surface error will be transmitted to the final result, reducing the measurement accuracy of the system; at the same time, the increase of the working distance makes the air disturbance between the reflector 3 and the measured object 5 not negligible, and also It will reduce the measurement accuracy of the system. It can be seen that in order to achieve high-precision measurement, it is necessary to take into account the influence of the surface shape error of the mirror 3 and the air disturbance between the mirror 3 and the measured object 5 on the measurement results. For this reason, specific embodiments are designed. Example seven, and specific embodiment eight.
具体实施例六Specific embodiment six
本实施例是在具体实施例二所述阵列调零高动态精度大工作距自准直装置上实现的阵列调零高动态精度大工作距自准直方法实施例。This embodiment is an embodiment of an array zeroing high dynamic precision large working distance autocollimation method implemented on the array zeroing high dynamic precision large working distance autocollimation device described in the second embodiment.
本实施例的阵列调零高动态精度大工作距自准直方法,包括以下步骤:The self-collimation method for array zeroing with high dynamic precision and large working distance in this embodiment includes the following steps:
步骤a、选取表面垂直于光轴方向的参考物;Step a, selecting a reference object whose surface is perpendicular to the direction of the optical axis;
步骤b、点亮光源1,将步骤a所选择的参考物分别放置在工作位置A和近工作位置B,空气扰动波前探测器72分别得到GA和GB两组数据;Step b. Turn on the light source 1, place the reference objects selected in step a at the working position A and the near working position B respectively, and the air disturbance wavefront detector 72 obtains two sets of data of GA and GB respectively;
步骤c、G1=GA-GB,得到空气扰动造成的波前变化;Step c, G1=GA-GB, obtain the wavefront change caused by air disturbance;
步骤d、按照f5(G1)调整透射式液晶空间光调制器83参数,点亮补偿光源81,补偿空气扰动;Step d, adjusting the parameters of the transmissive liquid crystal spatial light modulator 83 according to f5 (G1), lighting the compensation light source 81, and compensating for air disturbance;
步骤e、点亮光源1,反馈成像系统6成像,如果:Step e, turn on the light source 1, feed back the imaging system 6 to form an image, if:
第一、得到的点像位于单像素光电转换器67所在区域,根据单像素光电转换器67坐标,得到点像偏离像面中心方向,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66所在区域,进入步骤f;First, the point image obtained is located in the area where the single-pixel photoelectric converter 67 is located. According to the coordinates of the single-pixel photoelectric converter 67, the obtained point image deviates from the direction of the center of the image plane, and the first driver 411 and the second driver 412 are used to adjust the angle of the mirror 3 , so that the point image returns to the area where the four-quadrant detector 66 is located, and enters step f;
第二、得到的点像位于四象限探测器66所在区域,直接进入步骤f;Second, the point image obtained is located in the area where the four-quadrant detector 66 is located, and directly enters step f;
步骤f、四象限探测器66成像,得到步骤a结束后点像偏离四象限探测器66像面中心位置Δx和Δy,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66像面中心位置;Step f, four-quadrant detector 66 imaging, after step a is finished, the point image deviates from the central position Δx and Δy of the image plane of the four-quadrant detector 66, and the first driver 411 and the second driver 412 are used to adjust the angle of the mirror 3 to make the point image Get back to the central position of the four-quadrant detector 66 image planes;
步骤g、读取第一电容传感器423的电容变化ΔC1,以及第二电容传感器424的电容变化ΔC2,再转换为反射镜3的角度变化Δθ1和同时读取第一激光干涉仪427得到的位移变化Δx1,以及第二激光干涉仪428得到的位移变化Δx2,再转换为反射镜3的角度变化Δθ2和进而得到被测物5表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step g, read the capacitance change ΔC1 of the first capacitive sensor 423 and the capacitance change ΔC2 of the second capacitive sensor 424, and convert them into the angle changes Δθ1 and At the same time, the displacement change Δx1 obtained by the first laser interferometer 427 and the displacement change Δx2 obtained by the second laser interferometer 428 are read, and then converted into the angle changes Δθ2 and Then obtain the angular changes Δα and Δβ on the surface of the measured object 5; wherein, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
在具体实施例二的装置上实施本实施例的方法,能够利用空气扰动波前探测器72将空气扰动进行分离,进而利用波前补偿系统8对空气扰动进行补偿,最终实现无空气扰动影响的高精度测量。The method of this embodiment is implemented on the device of the specific embodiment 2, the air disturbance can be separated by the air disturbance wavefront detector 72, and then the air disturbance can be compensated by the wavefront compensation system 8, finally realizing the effect of no air disturbance High precision measurement.
具体实施例七Specific embodiment seven
本实施例是在具体实施例三所述阵列调零高动态精度大工作距自准直装置上实现的阵列调零高动态精度大工作距自准直方法实施例。This embodiment is an embodiment of an array zeroing high dynamic precision large working distance autocollimation method implemented on the array zeroing high dynamic precision large working distance autocollimation device described in the third embodiment.
本实施例的阵列调零高动态精度大工作距自准直方法,包括以下步骤:The self-collimation method for array zeroing with high dynamic precision and large working distance in this embodiment includes the following steps:
步骤a、选取表面垂直于光轴方向的参考物;Step a, selecting a reference object whose surface is perpendicular to the direction of the optical axis;
步骤b、点亮光源1,将步骤a所选择的参考物分别放置在工作位置A和近工作位置B,反射镜形变波前探测器73分别得到GC和GD两组数据;Step b. Turn on the light source 1, place the reference objects selected in step a at the working position A and the near working position B respectively, and the mirror deformable wavefront detector 73 obtains two sets of data of GC and GD respectively;
步骤c、G2=GC-GD,得到空气扰动和反射镜形变共同造成的波前变化;Step c, G2=GC-GD, obtain the wavefront change caused by air disturbance and mirror deformation;
步骤d、按照f5(G2)调整透射式液晶空间光调制器83参数,点亮补偿光源81,补偿空气扰动和反射镜形变;Step d, adjust the parameters of the transmissive liquid crystal spatial light modulator 83 according to f5 (G2), turn on the compensation light source 81, and compensate for air disturbance and mirror deformation;
步骤e、反馈成像系统6成像,如果:Step e, feedback imaging system 6 imaging, if:
第一、得到的点像位于单像素光电转换器67所在区域,根据单像素光电转换器67坐标,得到点像偏离像面中心方向,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66所在区域,进入步骤f;First, the point image obtained is located in the area where the single-pixel photoelectric converter 67 is located. According to the coordinates of the single-pixel photoelectric converter 67, the obtained point image deviates from the direction of the center of the image plane, and the first driver 411 and the second driver 412 are used to adjust the angle of the mirror 3 , so that the point image returns to the area where the four-quadrant detector 66 is located, and enters step f;
第二、得到的点像位于四象限探测器66所在区域,直接进入步骤f;Second, the point image obtained is located in the area where the four-quadrant detector 66 is located, and directly enters step f;
步骤f、四象限探测器66成像,得到步骤a结束后点像偏离四象限探测器66像面中心位置Δx和Δy,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66像面中心位置;Step f, four-quadrant detector 66 imaging, after obtaining step a, the point image deviates from the center position Δx and Δy of the image plane of the four-quadrant detector 66, and utilizes the first driver 411 and the second driver 412 to adjust the angle of the mirror 3 to make the point image Get back to the central position of the four-quadrant detector 66 image planes;
步骤g、读取第一电容传感器423的电容变化ΔC1,以及第二电容传感器424的电容变化ΔC2,再转换为反射镜3的角度变化Δθ1和同时读取第一激光干涉仪427得到的位移变化Δx1,以及第二激光干涉仪428得到的位移变化Δx2,再转换为反射镜3的角度变化Δθ2和进而得到被测物5表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step g, read the capacitance change ΔC1 of the first capacitive sensor 423 and the capacitance change ΔC2 of the second capacitive sensor 424, and convert them into the angle changes Δθ1 and At the same time, the displacement change Δx1 obtained by the first laser interferometer 427 and the displacement change Δx2 obtained by the second laser interferometer 428 are read, and then converted into the angle changes Δθ2 and Then obtain the angular changes Δα and Δβ on the surface of the measured object 5; wherein, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
在具体实施例三的装置上实施本实施例的方法,能够利用反射镜形变波前探测器73将空气扰动与反射镜形变进行整体分离,进而利用波前补偿系统8对空气扰动与反射镜形变进行整体补偿,最终实现无空气扰动和反射镜形变影响的高精度测量。The method of this embodiment is implemented on the device of the specific embodiment 3, and the air disturbance and the mirror deformation can be separated as a whole by using the mirror deformation wavefront detector 73, and then the air disturbance and the mirror deformation can be completely separated by using the wavefront compensation system 8. Carry out overall compensation, and finally realize high-precision measurement without the influence of air disturbance and mirror deformation.
具体实施例八Embodiment 8
本实施例是在具体实施例四所述阵列调零高动态精度大工作距自准直装置上实现的阵列调零高动态精度大工作距自准直方法实施例。This embodiment is an embodiment of an array zeroing high dynamic precision large working distance autocollimation method implemented on the array zeroing high dynamic precision large working distance autocollimation device described in Embodiment 4.
本实施例的阵列调零高动态精度大工作距自准直方法,包括以下步骤:The self-collimation method for array zeroing with high dynamic precision and large working distance in this embodiment includes the following steps:
步骤a、选取表面垂直于光轴方向的参考物;Step a, selecting a reference object whose surface is perpendicular to the direction of the optical axis;
步骤b、点亮光源1,将步骤a所选择的参考物分别放置在工作位置A和近工作位置B,空气扰动波前探测器72分别得到GA和GB两组数据,反射镜形变波前探测器73分别得到GC和GD两组数据;Step b: Turn on the light source 1, place the reference objects selected in step a at the working position A and the near working position B respectively, the air disturbance wavefront detector 72 obtains two sets of data of GA and GB respectively, and the mirror deformation wavefront detection Device 73 respectively obtains GC and GD two groups of data;
步骤c、G1=GA-GB,得到空气扰动造成的波前变化;G2=GC-GD,得到空气扰动和反射镜形变共同造成的波前变化;G=G2-G1,得到反射镜形变造成的波前变化;Step c, G1=GA-GB, get the wavefront change caused by air disturbance; G2=GC-GD, get the wavefront change caused by air disturbance and mirror deformation; G=G2-G1, get the wavefront change caused by mirror deformation wavefront variation;
步骤d、step d.
按照f5(G1)调整透射式液晶空间光调制器83参数,点亮补偿光源81,补偿空气扰动;Adjust the parameters of the transmissive liquid crystal spatial light modulator 83 according to f5 (G1), turn on the compensation light source 81, and compensate for the air disturbance;
或or
按照f5(G2)调整透射式液晶空间光调制器83参数,点亮补偿光源81,补偿空气扰动和反射镜形变;Adjust the parameters of the transmissive liquid crystal spatial light modulator 83 according to f5 (G2), turn on the compensation light source 81, and compensate for air disturbance and mirror deformation;
或or
按照f5(G)调整透射式液晶空间光调制器83参数,点亮补偿光源81,补偿反射镜形变;Adjust the parameters of the transmissive liquid crystal spatial light modulator 83 according to f5(G), turn on the compensation light source 81, and compensate the deformation of the mirror;
步骤e、反馈成像系统6成像,如果:Step e, feedback imaging system 6 imaging, if:
第一、得到的点像位于单像素光电转换器67所在区域,根据单像素光电转换器67坐标,得到点像偏离像面中心方向,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66所在区域,进入步骤f;First, the point image obtained is located in the area where the single-pixel photoelectric converter 67 is located. According to the coordinates of the single-pixel photoelectric converter 67, the obtained point image deviates from the direction of the center of the image plane, and the first driver 411 and the second driver 412 are used to adjust the angle of the mirror 3 , so that the point image returns to the area where the four-quadrant detector 66 is located, and enters step f;
第二、得到的点像位于四象限探测器66所在区域,直接进入步骤f;Second, the point image obtained is located in the area where the four-quadrant detector 66 is located, and directly enters step f;
步骤f、四象限探测器66成像,得到步骤a结束后点像偏离四象限探测器66像面中心位置Δx和Δy,利用第一驱动器411和第二驱动器412调整反射镜3角度,使点像回到四象限探测器66像面中心位置;Step f, four-quadrant detector 66 imaging, after obtaining step a, the point image deviates from the center position Δx and Δy of the image plane of the four-quadrant detector 66, and utilizes the first driver 411 and the second driver 412 to adjust the angle of the mirror 3 to make the point image Get back to the central position of the four-quadrant detector 66 image planes;
步骤g、读取第一电容传感器423的电容变化ΔC1,以及第二电容传感器424的电容变化ΔC2,再转换为反射镜3的角度变化Δθ1和同时读取第一激光干涉仪427得到的位移变化Δx1,以及第二激光干涉仪428得到的位移变化Δx2,再转换为反射镜3的角度变化Δθ2和进而得到被测物5表面的角度变化Δα和Δβ;其中,Δθ1=f1(ΔC1,ΔC2),Δθ2=f3(Δx1,Δx2),和f1、f2、f3、f4表示4个函数。Step g, read the capacitance change ΔC1 of the first capacitive sensor 423 and the capacitance change ΔC2 of the second capacitive sensor 424, and convert them into the angle changes Δθ1 and At the same time, the displacement change Δx1 obtained by the first laser interferometer 427 and the displacement change Δx2 obtained by the second laser interferometer 428 are read, and then converted into the angle changes Δθ2 and Then obtain the angular changes Δα and Δβ on the surface of the measured object 5; wherein, Δθ1=f1(ΔC1, ΔC2), Δθ2=f3(Δx1,Δx2), and f1, f2, f3, and f4 represent four functions.
在具体实施例四的装置上实施本实施例的方法,能够利用空气扰动波前探测器72和反射镜形变波前探测器73将空气扰动和反射镜形变进行单独分离,进而选择性地对空气扰动进行单独补偿、对反射镜形变进行单独补偿、或对空气扰动与反射镜形变进行整体补偿,最终实现无空气扰动、或无反射镜形变、或无空气扰动和反射镜形变影响的高精度测量。The method of this embodiment is implemented on the device of Embodiment 4, and the air disturbance and mirror deformation can be separated separately by using the air disturbance wavefront detector 72 and the mirror deformation wavefront detector 73, and then the air disturbance can be selectively analyzed. Individual compensation for disturbance, independent compensation for mirror deformation, or overall compensation for air disturbance and mirror deformation, and finally achieve high-precision measurement without air disturbance, or without mirror deformation, or without air disturbance and mirror deformation .
本实施例还有一个优点,那就是将空气扰动和反射镜形变单独分离后,能对每一部分对结果的影响大小进行单独评估,不仅能够找出空气扰动和反射镜形变中,谁是影响测量精度的主要矛盾,而且能够对反射镜变形进行单独评估,同时对反射镜加工质量进行有效评价。Another advantage of this embodiment is that after the air turbulence and mirror deformation are separated separately, the influence of each part on the result can be independently evaluated, not only can it be found out who is affecting the measurement in the air turbulence and mirror deformation The main contradiction of precision, and can independently evaluate the deformation of the mirror, and effectively evaluate the processing quality of the mirror at the same time.
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