CN114426256B - Gas phase hydrogen sulfide coupling hydrogen production system and method - Google Patents
Gas phase hydrogen sulfide coupling hydrogen production system and method Download PDFInfo
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- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 title claims abstract description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 24
- 239000001257 hydrogen Substances 0.000 title claims abstract description 24
- 229910000037 hydrogen sulfide Inorganic materials 0.000 title claims abstract description 24
- 239000007789 gas Substances 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000008878 coupling Effects 0.000 title claims abstract description 5
- 238000010168 coupling process Methods 0.000 title claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 title abstract description 18
- 238000010574 gas phase reaction Methods 0.000 claims abstract description 29
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 23
- 239000002253 acid Substances 0.000 claims abstract description 10
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 238000010521 absorption reaction Methods 0.000 claims abstract description 6
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 38
- 229910052740 iodine Inorganic materials 0.000 claims description 38
- 239000011630 iodine Substances 0.000 claims description 38
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 19
- 229910000043 hydrogen iodide Inorganic materials 0.000 claims description 17
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229910001868 water Inorganic materials 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims description 3
- 150000002431 hydrogen Chemical class 0.000 claims description 2
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 16
- 229910052717 sulfur Inorganic materials 0.000 description 11
- 239000011593 sulfur Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 6
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- GOIGHUHRYZUEOM-UHFFFAOYSA-N [S].[I] Chemical compound [S].[I] GOIGHUHRYZUEOM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229940071870 hydroiodic acid Drugs 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005120 petroleum cracking Methods 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- RABUZJZUBFMWSH-UHFFFAOYSA-N sulfane;hydroiodide Chemical compound [SH3+].[I-] RABUZJZUBFMWSH-UHFFFAOYSA-N 0.000 description 1
- 229940074412 sulfur iodide Drugs 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000010891 toxic waste Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/04—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of inorganic compounds, e.g. ammonia
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
- C01B17/04—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides
- C01B17/0404—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by processes comprising a dry catalytic conversion of hydrogen sulfide-containing gases, e.g. the Claus process
- C01B17/046—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by processes comprising a dry catalytic conversion of hydrogen sulfide-containing gases, e.g. the Claus process without intermediate formation of sulfur dioxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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Abstract
Description
技术领域technical field
本发明属于化工环保技术领域,涉及一种气相硫化氢耦合制氢系统及方法。The invention belongs to the technical field of chemical engineering and environmental protection, and relates to a gas-phase hydrogen sulfide coupled hydrogen production system and method.
背景技术Background technique
硫在煤炭、石油、天然气中伴生存在,在煤化工、石油裂解、天然气生产等过程中大多生成副产品硫化氢,硫化氢是剧毒气体,也是化工行业的重要污染源,最终需将硫化氢进行回收处理。硫化氢回收的方法有多种。Sulfur is associated with coal, petroleum, and natural gas. Hydrogen sulfide is a by-product in the process of coal chemical industry, petroleum cracking, and natural gas production. Hydrogen sulfide is a highly toxic gas and an important source of pollution in the chemical industry. Hydrogen sulfide needs to be recovered in the end. deal with. There are several methods for hydrogen sulfide recovery.
目前硫碘循环高温水解制氢是绿色制氢研究热点之一,反应式见式(1-3),采用制氢工艺需要在850℃以上高温,将硫酸热解为二氧化硫,水、二氧化硫和碘在常温下产生碘化氢,碘化氢在300℃以上温度分解为碘和氢气。该工艺实现的难点在于:At present, sulfur-iodine cycle high-temperature hydrolysis hydrogen production is one of the research hotspots of green hydrogen production. The reaction formula is shown in formula (1-3). The hydrogen production process requires a high temperature above 850°C to pyrolyze sulfuric acid into sulfur dioxide, water, sulfur dioxide and iodine. Hydrogen iodide is produced at room temperature, and hydrogen iodide decomposes into iodine and hydrogen at temperatures above 300°C. The difficulty in realizing this process lies in:
1)将硫酸热解所需要的850℃的高温,能耗较高,难以满足;1) The high temperature of 850°C required for pyrolysis of sulfuric acid has high energy consumption and is difficult to meet;
2)硫酸是腐蚀性极强的物质,能够耐高温腐蚀的材料价格非常昂贵;2) Sulfuric acid is a highly corrosive substance, and materials that can resist high temperature corrosion are very expensive;
3)硫酸和氢碘酸属于共沸物,分离困难;3) sulfuric acid and hydroiodic acid belong to azeotrope, and separation is difficult;
4)热解硫酸制氢的经济性较差。4) The economy of hydrogen production by pyrolysis of sulfuric acid is poor.
2H2SO4=2SO2+O2+2H2O2H 2 SO 4 =2SO 2 +O 2 +2H 2 O
SO2+2H2O+I2=H2SO4+2HISO 2 +2H 2 O+I 2 =H 2 SO 4 +2HI
2HI=H2+I2。2HI=H 2 +I 2 .
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点,提供了一种气相硫化氢耦合制氢系统及方法,该系统及方法具有能耗低;成本低、分离简单以及经济性好的特点。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and provide a gas-phase hydrogen sulfide coupled hydrogen production system and method, which has the characteristics of low energy consumption, low cost, simple separation and good economy.
为达到上述目的,本发明所述的气相硫化氢耦合制氢气的系统包括酸性气输入管道、气相反应塔、旋风分离器、一级加热器、二级加热器、分解塔、一级冷凝器及二级冷凝器;In order to achieve the above object, the gas phase hydrogen sulfide coupled hydrogen production system of the present invention includes an acid gas input pipeline, a gas phase reaction tower, a cyclone separator, a primary heater, a secondary heater, a decomposition tower, a primary condenser and secondary condenser;
旋风分离器的顶部出口与一级加热器的吸热侧入口相连通,一级加热器的吸热侧出口与二级加热器的入口相连通,二级加热器的出口与分解塔的入口相连通,分解塔的底部出口与一级冷凝器的放热侧入口相连通,一级冷凝器的放热侧出口与二级冷凝器的入口相连通,二级冷凝器的出口与气相反应塔的入口相连通,酸性气输入管道与气相反应塔的入口相连通。The top outlet of the cyclone separator is connected to the heat-absorbing side inlet of the primary heater, the heat-absorbing side outlet of the primary heater is connected to the inlet of the secondary heater, and the outlet of the secondary heater is connected to the inlet of the decomposition tower The outlet at the bottom of the decomposition tower is connected with the heat release side inlet of the primary condenser, the heat release side outlet of the primary condenser is connected with the entrance of the secondary condenser, and the outlet of the secondary condenser is connected with the gas phase reaction tower. The inlet is connected, and the acid gas input pipeline is connected with the inlet of the gas phase reaction tower.
一级加热器的放热侧与一级冷凝器的吸热侧相连通。The heat release side of the primary heater communicates with the heat absorption side of the primary condenser.
气相反应塔采用列管式反应器。The gas phase reaction tower adopts shell and tube reactor.
二级加热器采用高温蒸汽或电加热方式。The secondary heater adopts high-temperature steam or electric heating.
二级冷凝器采用循环水进行冷却。The secondary condenser is cooled by circulating water.
二级冷凝器的出口经液碘泵与气相反应塔的入口相连通。The outlet of the secondary condenser communicates with the inlet of the gas phase reaction tower through a liquid iodine pump.
本发明所述的气相硫化氢耦合制氢气的方法包括以下步骤:The method for gas-phase hydrogen sulfide coupling hydrogen production described in the present invention comprises the following steps:
硫化氢与碘蒸汽在气相反应塔内反应生成硫单质及碘化氢,其中,反应生成的碘化氢、硫单质及过量的碘蒸汽混合进入旋风分离器中进行分离,其中,分离出来的硫单质排出,分离出来的碘化氢和过量的碘蒸汽进入一级加热器中升温,再进入二级加热器中加热升温,最后进入到分解塔中,并在催化剂的作用下碘化氢发生分解,生成碘蒸汽及氢气,其中,生成的氢气从分解塔的顶部排出,生成的碘蒸汽经分解塔的底部排出进入到一级冷凝器中降温,再进入到二级冷凝器中降温,以成为液态碘,然后输送至气相反应塔中。Hydrogen sulfide and iodine vapor react in the gas phase reaction tower to generate sulfur element and hydrogen iodide. Among them, the hydrogen iodide, sulfur element and excess iodine vapor generated by the reaction are mixed into the cyclone separator for separation, and the separated sulfur The elemental substance is discharged, and the separated hydrogen iodide and excess iodine vapor enter the primary heater to heat up, then enter the secondary heater to heat up, and finally enter the decomposition tower, where hydrogen iodide decomposes under the action of the catalyst , generate iodine vapor and hydrogen, wherein, the generated hydrogen is discharged from the top of the decomposition tower, and the generated iodine vapor is discharged from the bottom of the decomposition tower into the primary condenser for cooling, and then enters the secondary condenser for cooling to become The liquid iodine is then transported to the gas phase reaction tower.
气相反应塔内碘与硫化氢的摩尔量比值为3-5。The molar ratio of iodine to hydrogen sulfide in the gas phase reaction tower is 3-5.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明所述的气相硫化氢耦合制氢系统及方法在具体操作时,采用气相反应塔和分解塔作为反应器,与硫碘循环制氢工艺相比,无硫酸与氢碘酸的分离工艺,无硫酸的分解工艺,设备简单,运行维护成本降低。本发明与常温下液态硫化氢与碘溶液反应工艺相比,设备较为简单。另外,本发明与硫碘循环高温水解制氢相比,无需硫酸热解所需要的850℃的高温,能耗降低。同时需要说明的是,本发明在整个过程中不会产生硫酸,也不会产生其他污染,制造和运行成本较低;同时本发明利用硫化氢耦合绿色制氢工艺,将剧毒废物再利用,变废为宝,具有较高的环保效益。The gas-phase hydrogen sulfide coupled hydrogen production system and method of the present invention use a gas-phase reaction tower and a decomposition tower as reactors during specific operations. Compared with the sulfur-iodide cycle hydrogen production process, there is no separation process between sulfuric acid and hydroiodic acid. Sulfuric acid-free decomposition process, simple equipment, reduced operation and maintenance costs. Compared with the reaction process of liquid hydrogen sulfide and iodine solution at normal temperature, the present invention has relatively simple equipment. In addition, compared with hydrogen production by sulfur-iodine cycle high-temperature hydrolysis, the present invention does not need the high temperature of 850°C required by pyrolysis of sulfuric acid, and reduces energy consumption. At the same time, it should be noted that the present invention will not produce sulfuric acid or other pollution during the whole process, and the manufacturing and operating costs are relatively low; at the same time, the present invention uses hydrogen sulfide coupled with a green hydrogen production process to reuse highly toxic waste, Turning waste into treasure has high environmental protection benefits.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
其中,1为气相反应塔、2为旋风分离器、3为一级加热器、4为二级加热器、5为分解塔、6为一级冷凝器、7为二级冷凝器、8为液碘泵。Among them, 1 is a gas phase reaction tower, 2 is a cyclone separator, 3 is a primary heater, 4 is a secondary heater, 5 is a decomposition tower, 6 is a primary condenser, 7 is a secondary condenser, and 8 is a liquid iodine pump.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,不是全部的实施例,而并非要限制本发明公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要的混淆本发明公开的概念。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only The embodiments are a part of the present invention, not all embodiments, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts disclosed in the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
在附图中示出了根据本发明公开实施例的结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。The schematic diagrams of the structures according to the disclosed embodiments of the present invention are shown in the accompanying drawings. The figures are not drawn to scale, with certain details exaggerated and possibly omitted for clarity of presentation. The shapes of various regions and layers shown in the figure and their relative sizes and positional relationships are only exemplary, and may deviate due to manufacturing tolerances or technical limitations in practice, and those skilled in the art may Regions/layers with different shapes, sizes, and relative positions can be additionally designed as needed.
参考图1,本发明所述的气相硫化氢耦合制氢气的系统包括酸性气输入管道、气相反应塔1、旋风分离器2、一级加热器3、二级加热器4、分解塔5、一级冷凝器6、二级冷凝器7及液碘泵8;With reference to Fig. 1, the system of gas phase hydrogen sulfide coupled hydrogen production of the present invention comprises acid gas input pipeline, gas phase reaction tower 1,
旋风分离器2的顶部出口与一级加热器3的吸热侧入口相连通,一级加热器3的吸热侧出口与二级加热器4的入口相连通,二级加热器4的出口与分解塔5的入口相连通,分解塔5的底部出口与一级冷凝器6的放热侧入口相连通,一级冷凝器6的放热侧出口与二级冷凝器7的入口相连通,二级冷凝器7的出口经液碘泵8与气相反应塔1的入口相连通,一级加热器3的放热侧与一级冷凝器6的吸热侧相连通,酸性气输入管道与气相反应塔1的入口相连通。The top outlet of the
需要说明的是,本发明中,气相反应塔1用于酸性气中的H2S与I2蒸汽反应生成HI和S单质,反应温度控制在(120℃-180℃),气相反应塔1可以采用列管式反应器或其他类型的反应器,控制碘与硫化氢的摩尔量比值为3-5。It should be noted that, in the present invention, the gas phase reaction tower 1 is used for the reaction of H2S in acid gas and I2 steam to generate HI and S simple substances, and the reaction temperature is controlled at (120°C-180°C), and the gas phase reaction tower 1 can A tubular reactor or other types of reactors are used to control the molar ratio of iodine to hydrogen sulfide to be 3-5.
旋风分离器2用于将硫磺颗粒与其他气体分离,其中,碘化氢、硫磺小颗粒及过量的碘蒸汽从气相反应塔1混合输出,再进入旋风分离器2中,将硫磺颗粒与其他气体分离,硫磺在旋风分离器2的底部沉积后排出。
一级加热器3用于将分解后的高温碘蒸汽(400℃-480℃)加热为碘化氢,同时对高温碘蒸汽降温,升热后的碘化氢温度约320℃-480℃,碘蒸汽温度降低至200℃-280℃,利用系统自身的热量换热,节约能耗。The
二级加热器4用于将一级加热器3输出的碘化氢再次加热至400℃-480℃,二级加热器4采用高温蒸汽或电加热等方式。The
分解塔5用于将高温碘化氢(400℃-480℃)在压力0.1MPa-2.7MPa和催化剂的条件下分解成氢气及碘蒸汽,其中,氢气从分解塔5的顶部排出,高温碘蒸汽从分解塔5的底部排出;The
一级冷凝器6用于将高温碘蒸汽(400℃-480℃)的热量传递给一级加热器3;The
二级冷凝器7用于将一级冷凝器6输出的碘蒸汽进一步降温至130℃-170℃,以成为液态碘,二级冷凝器7采用循环水或其他方式降温。The secondary condenser 7 is used to further cool down the iodine vapor output from the
本发明的具体工作过程为:Concrete work process of the present invention is:
气相反应塔1内的温度在120℃到180℃之间,压力在0.1MPa-2.7MPa之间,硫化氢与碘蒸汽反应生成硫单质及碘化氢,其中,反应生成的碘化氢、硫单质及过量的碘蒸汽混合进入旋风分离器2中进行分离,其中,分离出来的硫单质排出,分离出来的120℃-180℃碘化氢和过量的碘蒸汽进入一级加热器3中升温至320℃-380℃,再进入二级加热器4中加热升温至400℃-480℃,最后进入到分解塔5中,并在催化剂的作用下碘化氢发生分解,生成碘蒸汽及氢气,其中,生成的氢气从分解塔5的顶部排出,生成的碘蒸汽经分解塔5的底部排出进入到一级冷凝器6中降温至200℃-280℃,再进入到二级冷凝器7中降温至130℃-170℃之间,以成为液态碘,然后经液碘泵8输送至气相反应塔1中,在气相反应塔1内扩容后成为碘蒸汽与酸性气中的硫化氢反应,完成一个循环过程。The temperature in the gas phase reaction tower 1 is between 120°C and 180°C, and the pressure is between 0.1MPa-2.7MPa. Hydrogen sulfide and iodine vapor react to generate sulfur element and hydrogen iodide, wherein the hydrogen iodide, sulfur The elemental substance and excess iodine vapor are mixed into the
其中,本发明涉及的化学反应为:Wherein, the chemical reaction involved in the present invention is:
H2S+I2=2HI+S↓ (1)H 2 S+I 2 =2HI+S↓ (1)
2HI=H2+I2 (2)2HI=H 2 +I 2 (2)
I2+I-=I3 - (3)。I 2 +I − =I 3 − (3).
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