CN110085973A - Antenna packages structure and packaging method - Google Patents
Antenna packages structure and packaging method Download PDFInfo
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- CN110085973A CN110085973A CN201910433377.9A CN201910433377A CN110085973A CN 110085973 A CN110085973 A CN 110085973A CN 201910433377 A CN201910433377 A CN 201910433377A CN 110085973 A CN110085973 A CN 110085973A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 54
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 146
- 239000002184 metal Substances 0.000 claims abstract description 146
- 238000005538 encapsulation Methods 0.000 claims abstract description 51
- 230000001681 protective effect Effects 0.000 claims abstract description 24
- 239000012790 adhesive layer Substances 0.000 claims abstract description 22
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
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- 239000004642 Polyimide Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 8
- 229910052737 gold Inorganic materials 0.000 claims description 8
- 229920001721 polyimide Polymers 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 239000003822 epoxy resin Substances 0.000 claims description 7
- 229920000647 polyepoxide Polymers 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000003990 capacitor Substances 0.000 claims description 6
- 238000004528 spin coating Methods 0.000 claims description 6
- 238000004544 sputter deposition Methods 0.000 claims description 6
- 238000000748 compression moulding Methods 0.000 claims description 5
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- 239000007788 liquid Substances 0.000 claims description 5
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- 239000010931 gold Substances 0.000 description 10
- 239000010949 copper Substances 0.000 description 9
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- 239000004593 Epoxy Substances 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/58—Structural electrical arrangements for semiconductor devices not otherwise provided for, e.g. in combination with batteries
- H01L23/64—Impedance arrangements
- H01L23/66—High-frequency adaptations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2283—Supports; Mounting means by structural association with other equipment or articles mounted in or on the surface of a semiconductor substrate as a chip-type antenna or integrated with other components into an IC package
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/50—Structural association of antennas with earthing switches, lead-in devices or lightning protectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q21/00—Antenna arrays or systems
- H01Q21/0087—Apparatus or processes specially adapted for manufacturing antenna arrays
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
Abstract
本发明提供一种天线封装结构及封装方法,结构包括:重新布线层;金属馈线柱,形成于重新布线层的第二面上;第一封装层,包覆金属馈线柱;第一天线金属层与所述金属馈线柱连接;保护粘附层,覆盖于第一天线金属层上;第二封装层;第二天线金属层;至少一个天线电路芯片,电性接合于重新布线层的第一面;第三封装层,至少包围于天线电路芯片的周侧;金属凸块,实现重新布线层的电性引出。本发明可通过不同的重新布线层的线路排布将所有主动组件或被动组件集成在一个封装结构中,可有效缩小封装尺寸。本发明结构为垂直排列结构,可有效缩短组件之间传导路径,有更好的电性和天线效能,同时具有较低的功耗。
The present invention provides an antenna packaging structure and packaging method, the structure comprising: a rewiring layer; a metal feeder post formed on the second surface of the rewiring layer; a first packaging layer covering the metal feeder post; a first antenna metal layer Connected with the metal feeder post; protective adhesive layer, covering the first antenna metal layer; second packaging layer; second antenna metal layer; at least one antenna circuit chip, electrically bonded to the first surface of the rewiring layer ; The third encapsulation layer at least surrounds the peripheral side of the antenna circuit chip; the metal bump realizes the electrical extraction of the rewiring layer. The present invention can integrate all active components or passive components in one packaging structure through different rewiring layer wiring arrangements, and can effectively reduce the packaging size. The structure of the invention is a vertically arranged structure, which can effectively shorten the conduction path between components, has better electrical and antenna performance, and has lower power consumption at the same time.
Description
技术领域technical field
本发明属于封装领域及通讯设备领域,特别是涉及一种天线封装结构及封装方法。The invention belongs to the field of packaging and the field of communication equipment, and in particular relates to an antenna packaging structure and a packaging method.
背景技术Background technique
由于科技的进步,发展出各种高科技的电子产品以便利人们的生活,其中包括各种电子装置,如:笔记型计算机、手机、平板电脑(PAD)等。Due to the progress of science and technology, various high-tech electronic products have been developed to facilitate people's life, including various electronic devices, such as notebook computers, mobile phones, tablet computers (PADs), and the like.
随着这些高科技电子产品的普及以及人们需求的增加,除了这些高科技产品内所配置的各项功能与应用大幅度增加外,特别是为了配合人们移动的需求而增加了无线通讯的功能。于是,人们可以通过这些具有无线通讯功能的高科技电子装置于任何地点或是任何时刻使用这些高科技电子产品。从而大幅度的增加了这些高科技电子产品使用的灵活性与便利性,因此,人们再也不必被局限在一个固定的区域内,打破了使用范围的疆界,使得这些电子产品的应用真正地便利人们的生活。With the popularization of these high-tech electronic products and the increase of people's demand, in addition to the substantial increase of various functions and applications configured in these high-tech products, especially in order to meet people's mobile needs, the function of wireless communication has been added. Therefore, people can use these high-tech electronic products at any place or at any time through these high-tech electronic devices with wireless communication functions. Thereby greatly increasing the flexibility and convenience of the use of these high-tech electronic products, therefore, people no longer have to be confined to a fixed area, breaking the boundaries of the scope of use, making the application of these electronic products really convenient people's lives.
在天线的应用中,如在手机终端的应用,天线传送和接收讯号需要经过多个功能芯片模快去组合而成,已知的作法是将天线直接制作于电路板(PCB)的表面,缺点是这种作法会让天线占据额外的电路板面积,并且,因传输讯号线路长,效能差功率消耗大,封装体积较大,尤其是传统PCB封装在5G毫米波传输下损耗太大。In the application of the antenna, such as the application of the mobile phone terminal, the transmission and reception signals of the antenna need to be combined with multiple functional chip modules. The known method is to directly make the antenna on the surface of the circuit board (PCB). This approach will cause the antenna to occupy additional circuit board area, and, due to the long transmission signal line, poor performance, high power consumption, and large package volume, especially the traditional PCB package has too much loss under 5G millimeter wave transmission.
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种天线封装结构及封装方法,用于解决现有技术中天线封装体积大及信号传输损耗大的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an antenna packaging structure and packaging method, which are used to solve the problems of large antenna packaging volume and large signal transmission loss in the prior art.
为实现上述目的及其他相关目的,本发明提供一种天线封装结构,所述封装结构包括:重新布线层,所述重新布线层包括第一面以及相对的第二面;金属馈线柱,形成于所述重新布线层的第二面上;第一封装层,包覆所述金属馈线柱,且其顶面显露所述金属馈线柱;第一天线金属层,形成于所述第一封装层上,所述天线金属层与所述金属馈线柱连接;保护粘附层,覆盖于所述第一天线金属层上;第二封装层,覆盖于所述保护粘附层上;第二天线金属层,形成于所述第二封装层上;至少一个天线电路芯片,电性接合于所述重新布线层的第一面;第三封装层,至少包围于所述天线电路芯片的周侧,所述第三封装层及所述重新布线层中具有开孔;金属凸块,形成于所述开孔中并与所述重新布线层电性连接,以实现所述重新布线层的电性引出。In order to achieve the above object and other related objects, the present invention provides an antenna package structure, the package structure includes: a rewiring layer, the rewiring layer includes a first surface and an opposite second surface; a metal feeder post formed on The second surface of the rewiring layer; the first encapsulation layer, covering the metal feeder post, and its top surface exposes the metal feeder post; the first antenna metal layer, formed on the first encapsulation layer , the antenna metal layer is connected to the metal feeder post; the protective adhesive layer is covered on the first antenna metal layer; the second packaging layer is covered on the protective adhesive layer; the second antenna metal layer , formed on the second packaging layer; at least one antenna circuit chip, electrically bonded to the first surface of the rewiring layer; a third packaging layer, at least surrounding the peripheral side of the antenna circuit chip, the There are openings in the third package layer and the rewiring layer; metal bumps are formed in the openings and electrically connected with the rewiring layer, so as to realize the electrical extraction of the rewiring layer.
可选地,所述保护粘附层的材料包括聚酰亚胺。Optionally, the material of the protective adhesion layer includes polyimide.
可选地,所述金属馈线柱与所述重新布线层的连接部具有下金属层,所述金属馈线柱的材料包括Au、Ag、Cu、Al中的一种,所述下金属层的材料包括Ni层与Au层组成的叠层。Optionally, the connection between the metal feeder post and the rewiring layer has a lower metal layer, the material of the metal feeder post includes one of Au, Ag, Cu, and Al, and the material of the lower metal layer Including a stack of Ni layer and Au layer.
可选地,所述第一封装层、第二封装层及第三封装层的材料包括硅胶以及环氧树脂中的一种。Optionally, the materials of the first encapsulation layer, the second encapsulation layer and the third encapsulation layer include one of silica gel and epoxy resin.
可选地,所述天线电路芯片为多个,所述天线电路芯片包括主动组件及被动组件中的一种,其中,所述主动组件包括电源管理电路、发射电路及接收电路中的一种,所述被动组件包括电阻、电容及电感中的一种。Optionally, there are multiple antenna circuit chips, and the antenna circuit chip includes one of an active component and a passive component, wherein the active component includes one of a power management circuit, a transmitting circuit, and a receiving circuit, The passive component includes one of resistors, capacitors and inductors.
可选地,所述天线电路芯片及所述重新布线层之间还填充密封保护层。Optionally, a sealing protection layer is further filled between the antenna circuit chip and the rewiring layer.
本发明还提供一种天线的封装方法,所述封装方法包括步骤:1)提供一支撑基底,于所述支撑基底上形成分离层;2)于所述分离层上形成重新布线层,所述重新布线层包括与所述分离层连接的第一面以及相对的第二面;3)于所述重新布线层的第二面上形成金属馈线柱;4)采用第一封装层封装所述金属馈线柱,减薄所述第一封装层,使得所述金属馈线柱的顶面露出于所述第一封装层;5)于所述第一封装层上形成第一天线金属层,所述第一天线金属层与所述金属馈线柱连接;6)形成覆盖所述第一天线金属层的保护粘附层;7)于所述保护粘附层上形成第二封装层;8)于所述第二封装层上形成第二天线金属层;9)基于所述分离层剥离所述重新布线层及所述支撑基底,露出所述重新布线层的第一面;10)提供天线电路芯片,将所述天线电路芯片电性接合于所述重新布线层的第一面;11)采用第三封装层封装所述天线电路芯片;12)于所述第三封装层及所述重新布线层中形成开孔,于所述开孔中形成金属凸块,以实现所述重新布线层的电性引出。The present invention also provides an antenna packaging method, the packaging method comprising the steps of: 1) providing a support base, forming a separation layer on the support base; 2) forming a rewiring layer on the separation layer, the The rewiring layer includes a first surface connected to the separation layer and an opposite second surface; 3) forming a metal feeder column on the second surface of the rewiring layer; 4) encapsulating the metal feeder with the first packaging layer Feeder post, thinning the first packaging layer, so that the top surface of the metal feeder post is exposed on the first packaging layer; 5) forming a first antenna metal layer on the first packaging layer, the first An antenna metal layer is connected to the metal feeder post; 6) forming a protective adhesive layer covering the first antenna metal layer; 7) forming a second encapsulation layer on the protective adhesive layer; 8) forming a second encapsulation layer on the Forming a second antenna metal layer on the second encapsulation layer; 9) peeling off the rewiring layer and the supporting substrate based on the separation layer, exposing the first surface of the rewiring layer; 10) providing an antenna circuit chip, and The antenna circuit chip is electrically bonded to the first surface of the rewiring layer; 11) the antenna circuit chip is packaged with a third packaging layer; 12) formed in the third packaging layer and the rewiring layer A hole is formed in the hole to form a metal bump to realize the electrical extraction of the rewiring layer.
可选地,所述支撑基底包括玻璃衬底、金属衬底、半导体衬底、聚合物衬底及陶瓷衬底中的一种。Optionally, the supporting base includes one of a glass substrate, a metal substrate, a semiconductor substrate, a polymer substrate and a ceramic substrate.
可选地,所述分离层包括光热转换层,步骤9)采用激光照射所述光热转换层,以使所述光热转换层与所述重新布线层及所述支撑基底分离,进而剥离所述重新布线层及所述支撑基底。Optionally, the separation layer includes a light-to-heat conversion layer, step 9) irradiating the light-to-heat conversion layer with laser light, so that the light-to-heat conversion layer is separated from the rewiring layer and the support substrate, and then peeled off The redistribution layer and the support substrate.
可选地,步骤2)制作所述重新布线层包括步骤:2-1)于所述分离层表面形成第一介质层;2-2)采用溅射工艺于所述第一介质层表面形成种子层,于所述种子层上形成第一金属层,并对所述第一金属层及所述种子层进行刻蚀形成图形化的第一金属布线层;2-3)于所述图形化的第一金属布线层表面形成第二介质层,并对所述第二介质层进行刻蚀形成具有图形化通孔的第二介质层;2-4)于所述图形化通孔内填充导电栓塞,然后采用溅射工艺于所述第二介质层表面形成第二金属层,并对所述金属层进行刻蚀形成图形化的第二金属布线层。Optionally, step 2) making the rewiring layer includes steps: 2-1) forming a first dielectric layer on the surface of the separation layer; 2-2) forming a seed on the surface of the first dielectric layer by sputtering layer, forming a first metal layer on the seed layer, and etching the first metal layer and the seed layer to form a patterned first metal wiring layer; 2-3) on the patterned Form a second dielectric layer on the surface of the first metal wiring layer, and etch the second dielectric layer to form a second dielectric layer with a patterned through hole; 2-4) fill the conductive plug in the patterned through hole , and then using a sputtering process to form a second metal layer on the surface of the second dielectric layer, and etching the metal layer to form a patterned second metal wiring layer.
可选地,还包括步骤:重复进行步骤2-3)~步骤2-4),以形成具有多层堆叠结构的重新布线层。Optionally, a step is further included: repeating steps 2-3) to 2-4) to form a rewiring layer with a multi-layer stacked structure.
可选地,所述保护粘附层的材质包括聚酰亚胺。Optionally, the material of the protective adhesion layer includes polyimide.
可选地,于所述重新布线层的第二面上形成金属馈线柱包括步骤:于所述重新布线层上形成下金属层;采用打线工艺或电镀工艺或化学镀工艺于所述下金属层上形成金属馈线柱。Optionally, forming a metal feeder post on the second surface of the rewiring layer includes the steps of: forming a lower metal layer on the rewiring layer; Metal feeder posts are formed on the layer.
可选地,所述下金属层包括Ni层与Au层组成的叠层。Optionally, the lower metal layer includes a laminate composed of a Ni layer and an Au layer.
可选地,步骤10)还包括于所述天线电路芯片及所述重新布线层之间填充密封保护层的步骤。Optionally, step 10) further includes the step of filling a sealing protection layer between the antenna circuit chip and the rewiring layer.
可选地,所述金属馈线柱的材料包括Au、Ag、Cu、Al中的一种。Optionally, the material of the metal feeder column includes one of Au, Ag, Cu, and Al.
可选地,形成所述第一封装层、第二封装层及第三封装层的方法包括压缩成型、传递模塑成型、液封成型、真空层压及旋涂中的一种,所述第一封装层、第二封装层及第三封装层的材料包括硅胶以及环氧树脂中的一种。Optionally, the method for forming the first encapsulation layer, the second encapsulation layer and the third encapsulation layer includes one of compression molding, transfer molding, liquid seal molding, vacuum lamination and spin coating, and the first The materials of the first encapsulation layer, the second encapsulation layer and the third encapsulation layer include one of silica gel and epoxy resin.
可选地,所述天线电路芯片为多个,所述天线电路芯片包括主动组件及被动组件中的一种,其中,所述主动组件包括电源管理电路、发射电路及接收电路中的一种,所述被动组件包括电阻、电容及电感中的一种。Optionally, there are multiple antenna circuit chips, and the antenna circuit chip includes one of an active component and a passive component, wherein the active component includes one of a power management circuit, a transmitting circuit, and a receiving circuit, The passive component includes one of resistors, capacitors and inductors.
如上所述,本发明的天线封装结构及封装方法,具有以下有益效果:As mentioned above, the antenna packaging structure and packaging method of the present invention have the following beneficial effects:
本发明可通过不同的重新布线层的线路排布将所有主动组件或被动组件集成在一个封装结构中,可有效缩小封装尺寸。The present invention can integrate all active components or passive components in one packaging structure through different rewiring layer wiring arrangements, and can effectively reduce the package size.
本发明的天线电路芯片、重新布线层及天线金属等结构设置为垂直排列结构,可有效缩短组件之间传导路径,有更好的电性和天线效能,同时具有较低的功耗。The structure of the antenna circuit chip, the rewiring layer, and the antenna metal of the present invention is arranged in a vertical arrangement structure, which can effectively shorten the conduction path between components, have better electrical performance and antenna performance, and have lower power consumption at the same time.
本发明在相邻的两层天线结构之间设置保护粘附层,一方面能对天线金属进行保护,另一方面能够提高相邻两层天线结构之间的粘附性能,提高天线的机械结构强度。In the present invention, a protective adhesive layer is set between adjacent two-layer antenna structures, on the one hand, it can protect the antenna metal, on the other hand, it can improve the adhesion performance between adjacent two-layer antenna structures, and improve the mechanical structure of the antenna. strength.
本发明采用扇出型封装方法封装天线结构,可有效缩小封装体积,使得天线封装结构具有较高的集成度以及更好的封装性能,在半导体封装领域具有广泛的应用前景。The invention uses a fan-out packaging method to package the antenna structure, which can effectively reduce the package volume, so that the antenna package structure has higher integration and better packaging performance, and has broad application prospects in the field of semiconductor packaging.
附图说明Description of drawings
图1~图19显示为本发明的天线的封装方法各步骤所呈现的结构示意图,其中,图19显示为本发明的天线封装结构的结构示意图。1 to 19 are schematic structural diagrams of each step of the antenna packaging method of the present invention, wherein FIG. 19 is a schematic structural diagram of the antenna packaging structure of the present invention.
元件标号说明Component designation description
101 支撑基底101 Support base
102 分离层102 separation layer
201 第一介质层201 The first medium layer
202 第一金属布线层202 First metal wiring layer
203 第二介质层203 Second dielectric layer
204 第二金属布线层204 Second metal wiring layer
301 下金属层301 lower metal layer
302 金属馈线柱302 metal feeder post
303 第一封装层303 First encapsulation layer
304 第一天线金属层304 First antenna metal layer
305 保护粘附层305 protective adhesive layer
306 第二封装层306 Second encapsulation layer
307 第二天线金属层307 Second antenna metal layer
401 天线电路芯片401 antenna circuit chip
402 密封保护层402 sealing protection layer
403 第三封装层403 third encapsulation layer
404 开孔404 opening
501 金属凸块501 metal bump
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
如在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。For example, when describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the protection scope of the present invention. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production.
为了方便描述,此处可能使用诸如“之下”、“下方”、“低于”、“下面”、“上方”、“上”等的空间关系词语来描述附图中所示的一个元件或特征与其他元件或特征的关系。将理解到,这些空间关系词语意图包含使用中或操作中的器件的、除了附图中描绘的方向之外的其他方向。此外,当一层被称为在两层“之间”时,它可以是所述两层之间仅有的层,或者也可以存在一个或多个介于其间的层。For the convenience of description, spatial relation terms such as "below", "below", "below", "below", "above", "on" etc. may be used herein to describe an element or element shown in the drawings. The relationship of a feature to other components or features. It will be understood that these spatially relative terms are intended to encompass other orientations of the device in use or operation in addition to the orientation depicted in the figures. In addition, when a layer is referred to as being "between" two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
在本申请的上下文中,所描述的第一特征在第二特征“之上”的结构可以包括第一和第二特征形成为直接接触的实施例,也可以包括另外的特征形成在第一和第二特征之间的实施例,这样第一和第二特征可能不是直接接触。In the context of this application, structures described as having a first feature "on top of" a second feature may include embodiments where the first and second features are formed in direct contact, as well as additional features formed between the first and second features. Embodiments between the second feature such that the first and second features may not be in direct contact.
需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图示中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in this embodiment are only schematically illustrating the basic idea of the present invention, so that only the components related to the present invention are shown in the diagrams rather than the number, shape and Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
如图1~图19所示,本实施例提供一种天线的封装方法,所述封装方法包括以下步骤:As shown in Figures 1 to 19, this embodiment provides a packaging method for an antenna, and the packaging method includes the following steps:
如图1所示,首先进行步骤1),提供一支撑基底101,于所述支撑基底101上形成分离层102。As shown in FIG. 1 , step 1) is firstly performed to provide a support base 101 , and a separation layer 102 is formed on the support base 101 .
作为示例,所述支撑基底101包括玻璃衬底、金属衬底、半导体衬底、聚合物衬底及陶瓷衬底中的一种。在本实施例中,所述支撑基底101选用为玻璃衬底,所述玻璃衬底成本较低,容易在其表面形成分离层102,且能降低后续的剥离工艺的难度。As an example, the supporting base 101 includes one of a glass substrate, a metal substrate, a semiconductor substrate, a polymer substrate and a ceramic substrate. In this embodiment, the support base 101 is selected as a glass substrate, the cost of the glass substrate is low, the separation layer 102 is easy to be formed on the surface of the glass substrate, and the difficulty of the subsequent peeling process can be reduced.
作为示例,所述分离层102包括光热转换层(LTHC),通过旋涂工艺形成于所述支撑基底101上后,通过固化工艺使其固化成型。光热转换层(LTHC)性能稳定,表面较光滑,有利于后续的重新布线层的制作,并且,在后续的剥离工艺中,剥离的难度较低。As an example, the separation layer 102 includes a light-to-heat conversion layer (LTHC), which is formed on the support substrate 101 by a spin-coating process, and then cured and shaped by a curing process. The performance of the light-to-heat conversion layer (LTHC) is stable, and the surface is relatively smooth, which is beneficial to the fabrication of the subsequent rewiring layer, and in the subsequent stripping process, the difficulty of stripping is relatively low.
如图2~图5所示,然后进行步骤2),于所述分离层102上形成重新布线层,所述重新布线层包括与所述分离层102连接的第一面以及相对的第二面。As shown in Figures 2 to 5, then step 2) is performed to form a rewiring layer on the separation layer 102, the rewiring layer includes a first surface connected to the separation layer 102 and an opposite second surface .
步骤2)制作所述重新布线层包括步骤:Step 2) making described rewiring layer comprises steps:
如图2所示,进行步骤2-1),采用化学气相沉积工艺或物理气相沉积工艺于所述分离层102表面形成第一介质层201,所述第一介质层201的材料包括环氧树脂、硅胶、PI、PBO、BCB、氧化硅、磷硅玻璃,含氟玻璃中的一种或两种以上组合。As shown in Figure 2, step 2-1) is carried out, a first dielectric layer 201 is formed on the surface of the separation layer 102 by using a chemical vapor deposition process or a physical vapor deposition process, and the material of the first dielectric layer 201 includes epoxy resin , silica gel, PI, PBO, BCB, silicon oxide, phosphosilicate glass, one or more combinations of fluorine-containing glass.
例如,所述第一介质层201的材料选用为PI(聚酰亚胺),以进一步降低工艺难度以及工艺成本。For example, the material of the first dielectric layer 201 is selected as PI (polyimide), so as to further reduce the difficulty and cost of the process.
如图3所示,进行步骤2-2),采用溅射工艺于所述第一介质层201表面形成种子层,于所述种子层上形成第一金属层,并对所述第一金属层及所述种子层进行刻蚀形成图形化的第一金属布线层202。所述种子层的材料包括钛层与铜层的叠层。所述第一金属布线层202的材料包括铜、铝、镍、金、银、钛中的一种或两种以上组合。As shown in Figure 3, step 2-2) is carried out, a seed layer is formed on the surface of the first dielectric layer 201 by a sputtering process, a first metal layer is formed on the seed layer, and the first metal layer is formed And the seed layer is etched to form a patterned first metal wiring layer 202 . The material of the seed layer includes a stack of titanium layer and copper layer. The material of the first metal wiring layer 202 includes one or a combination of two or more of copper, aluminum, nickel, gold, silver, and titanium.
如图4所示,进行步骤2-3),采用化学气相沉积工艺或物理气相沉积工艺于所述图形化的第一金属布线层202表面形成第二介质层203,并对所述第二介质层203进行刻蚀形成具有图形化通孔的第二介质层203。所述第二介质层203的材料包括环氧树脂、硅胶、PI、PBO、BCB、氧化硅、磷硅玻璃,含氟玻璃中的一种或两种以上组合。As shown in FIG. 4, step 2-3) is carried out, a second dielectric layer 203 is formed on the surface of the patterned first metal wiring layer 202 by using a chemical vapor deposition process or a physical vapor deposition process, and the second dielectric layer 203 is formed on the surface of the second dielectric layer Layer 203 is etched to form a second dielectric layer 203 with patterned through holes. The material of the second dielectric layer 203 includes one or a combination of two or more of epoxy resin, silica gel, PI, PBO, BCB, silicon oxide, phosphosilicate glass, and fluorine-containing glass.
例如,所述第二介质层203的材料选用为PI(聚酰亚胺),以进一步降低工艺难度以及工艺成本。For example, the material of the second dielectric layer 203 is selected as PI (polyimide), so as to further reduce the difficulty and cost of the process.
如图4所示,进行步骤2-4),于所述图形化通孔内填充导电栓塞,然后采用溅射工艺于所述第二介质层203表面形成第二金属层,并对所述金属层进行刻蚀形成图形化的第二金属布线层204。所述第二金属布线层204的材料包括铜、铝、镍、金、银、钛中的一种或两种以上组合。As shown in FIG. 4, perform step 2-4), fill the conductive plug in the patterned through hole, and then use a sputtering process to form a second metal layer on the surface of the second dielectric layer 203, and the metal layer is etched to form a patterned second metal wiring layer 204 . The material of the second metal wiring layer 204 includes one or a combination of two or more of copper, aluminum, nickel, gold, silver, and titanium.
接着,如图5所示,可以重复进行上述步骤2-3)~步骤2-4),以形成具有多层堆叠结构的重新布线层,以实现不同的布线功能。Next, as shown in FIG. 5 , the above steps 2-3) to 2-4) can be repeated to form a rewiring layer with a multi-layer stacked structure, so as to realize different wiring functions.
如图6~图7所示,接着进行步骤3),于所述重新布线层的第二面上形成图形化的下金属层301,采用打线工艺或电镀工艺或化学镀工艺于所述下金属层301上形成金属馈线柱302,所述金属馈线柱302与所述重新布线层电连接,所述金属馈线柱302与所述重新布线层表面概呈垂直。As shown in FIGS. 6 to 7 , proceed to step 3) to form a patterned lower metal layer 301 on the second surface of the rewiring layer, and use a wire bonding process or an electroplating process or an electroless plating process to form a patterned lower metal layer 301 on the lower surface A metal feeder post 302 is formed on the metal layer 301 , the metal feeder post 302 is electrically connected to the redistribution layer, and the metal feeder post 302 is approximately perpendicular to the surface of the redistribution layer.
所述下金属层301包括Ni层与Au层组成的叠层。在本实施例中,采用打线工艺(wire bonding)于所述下金属层301上形成金属馈线柱302,所述金属馈线柱302的材料包括Au、Ag、Cu、Al中的一种。所述下金属层301可以有效加强金属馈线柱302与所述重新布线层的结合强度,降低接触电阻。The lower metal layer 301 includes a stack of Ni layer and Au layer. In this embodiment, a metal feeder post 302 is formed on the lower metal layer 301 by wire bonding, and the material of the metal feeder post 302 includes one of Au, Ag, Cu, and Al. The lower metal layer 301 can effectively strengthen the bonding strength between the metal feeder post 302 and the rewiring layer, and reduce contact resistance.
如图8~图9所示,接着进行步骤4),采用第一封装层303封装所述金属馈线柱302,减薄所述第一封装层303,使得所述金属馈线柱302的顶面露出于所述第一封装层303。As shown in FIGS. 8 to 9 , proceed to step 4), encapsulate the metal feeder post 302 with the first encapsulation layer 303, and thin the first encapsulation layer 303 so that the top surface of the metal feeder post 302 is exposed. on the first encapsulation layer 303 .
作为示例,采用第一封装层303封装所述金属馈线柱302的方法包括压缩成型、传递模塑成型、液封成型、真空层压及旋涂中的一种,所述第一封装层303的材料包括硅胶以及环氧树脂中的一种。As an example, the method of encapsulating the metal feeder column 302 with the first encapsulation layer 303 includes one of compression molding, transfer molding, liquid seal molding, vacuum lamination, and spin coating. The first encapsulation layer 303 Materials include one of silicone and epoxy.
如图10所示,接着进行步骤5),于所述第一封装层303表面形成第一天线金属层304,所述第一天线金属层304与所述金属馈线柱302连接。As shown in FIG. 10 , proceed to step 5) to form a first antenna metal layer 304 on the surface of the first packaging layer 303 , and the first antenna metal layer 304 is connected to the metal feeder post 302 .
所述第一天线金属层304的材料可以为铜等。The material of the first antenna metal layer 304 may be copper or the like.
如图11所示,接着进行步骤6),形成覆盖所述第一天线金属层304的保护粘附层305。As shown in FIG. 11 , step 6) is followed to form a protective adhesive layer 305 covering the first antenna metal layer 304 .
例如,所述保护粘附层305的材质包括聚酰亚胺。由于相邻的两层天线结构之间被一层天线金属层间隔,容易导致两层天线结构之间的粘附强度降低而导致移位或破裂。本发明在相邻的两层天线结构之间设置保护粘附层305,一方面能对天线金属进行保护,另一方面能够提高相邻两层天线结构之间的粘附性能,提高天线的机械结构强度。For example, the material of the protective adhesive layer 305 includes polyimide. Since the adjacent two-layer antenna structures are separated by a layer of antenna metal layer, the adhesion strength between the two-layer antenna structures is easily reduced, resulting in displacement or rupture. In the present invention, a protective adhesive layer 305 is provided between adjacent two-layer antenna structures. On the one hand, it can protect the antenna metal, and on the other hand, it can improve the adhesion performance between adjacent two-layer antenna structures, and improve the mechanical strength of the antenna. Structural strength.
如图12所示,接着进行步骤7),于所述保护粘附层305上形成第二封装层306。As shown in FIG. 12 , step 7) is then performed to form a second encapsulation layer 306 on the protective adhesive layer 305 .
作为示例,形成所述第二封装层306的方法包括压缩成型、传递模塑成型、液封成型、真空层压及旋涂中的一种,所述第二封装层306的材料包括硅胶以及环氧树脂中的一种。As an example, the method of forming the second encapsulation layer 306 includes one of compression molding, transfer molding, liquid seal molding, vacuum lamination and spin coating, and the material of the second encapsulation layer 306 includes silica gel and ring One of the oxygen resins.
如图13所示,接着进行步骤8),于所述第二封装层306上形成第二天线金属层307。As shown in FIG. 13 , proceed to step 8) to form a second antenna metal layer 307 on the second encapsulation layer 306 .
所述第二天线金属层307的材料可以为铜等,所述第二天线金属层307可以与所述第一天线金属层304或所述重新布线层电性连接。The material of the second antenna metal layer 307 can be copper, etc., and the second antenna metal layer 307 can be electrically connected with the first antenna metal layer 304 or the rewiring layer.
本发明可以获得多层结构的天线结构层,多层天线结构会有一定的损耗,而可有效缩短组件之间传导路径,有更好的电性和天线效能,同时具有较低的功耗。The present invention can obtain a multi-layer antenna structure layer. The multi-layer antenna structure has a certain loss, but can effectively shorten the conduction path between components, has better electrical performance and antenna performance, and has lower power consumption at the same time.
如图14所示,接着进行步骤9),基于所述分离层102剥离所述重新布线层及所述支撑基底101,露出所述重新布线层的第一面。As shown in FIG. 14 , step 9) is performed next, and the rewiring layer and the supporting substrate 101 are peeled off based on the separation layer 102 to expose the first surface of the rewiring layer.
具体地,所述分离层102包括光热转换层,此处采用激光照射所述光热转换层,以使所述光热转换层与所述重新布线层及所述支撑基底101分离,进而剥离所述重新布线层及所述支撑基底101。Specifically, the separation layer 102 includes a light-to-heat conversion layer, where laser light is used to irradiate the light-to-heat conversion layer to separate the light-to-heat conversion layer from the rewiring layer and the support substrate 101, and then peel off The redistribution layer and the supporting substrate 101 .
如图15所示,接着进行步骤10),提供天线电路芯片401,将所述天线电路芯片401接合于所述重新布线层的第一面,使得所述天线电路芯片401通过所述重新布线层以及所述金属馈线柱302与所述第一天线金属层304电性连接。例如,可以通过焊接工艺或植球工艺将所述天线电路芯片401接合于所述重新布线层的第一面。As shown in FIG. 15 , proceed to step 10), provide an antenna circuit chip 401, and bond the antenna circuit chip 401 to the first surface of the rewiring layer so that the antenna circuit chip 401 passes through the rewiring layer. And the metal feeder post 302 is electrically connected to the first antenna metal layer 304 . For example, the antenna circuit chip 401 may be bonded to the first surface of the rewiring layer through a soldering process or a ball planting process.
例如,所述天线电路芯片401为多个,所述天线电路芯片401包括主动组件及被动组件中的一种或两种,其中所述主动组件包括电源管理电路、发射电路及接收电路中的一种,所述被动组件包括电阻、电容及电感中的一种。本发明可通过不同的重新布线层的线路排布将所有主动组件或被动组件集成在一个封装结构中,可有效缩小封装尺寸。For example, there are multiple antenna circuit chips 401, and the antenna circuit chip 401 includes one or both of active components and passive components, wherein the active component includes one of a power management circuit, a transmitting circuit, and a receiving circuit. The passive component includes one of resistors, capacitors and inductors. The present invention can integrate all active components or passive components in one packaging structure through different rewiring layer wiring arrangements, and can effectively reduce the package size.
在本实施例中,所述天线电路芯片401与所述重新布线层之间具有间隙,本实施例还包括于所述天线电路芯片401及所述重新布线层之间填充密封保护层402的步骤,如图16所示。所述密层保护层可以提高所述天线电路芯片401与所述重新布线层之间的结构强度,避免因如挤压等造成天线电路芯片401的损坏。In this embodiment, there is a gap between the antenna circuit chip 401 and the rewiring layer, and this embodiment also includes the step of filling a sealing protection layer 402 between the antenna circuit chip 401 and the rewiring layer , as shown in Figure 16. The dense protective layer can improve the structural strength between the antenna circuit chip 401 and the rewiring layer, and avoid damage to the antenna circuit chip 401 due to extrusion or the like.
如图17所示,接着进行步骤11),采用第三封装层403封装所述天线电路芯片401。以进一步对所述天线电路芯片401进行保护。As shown in FIG. 17 , proceed to step 11) to package the antenna circuit chip 401 with the third packaging layer 403 . In order to further protect the antenna circuit chip 401 .
例如,形成所述第三封装层403的方法包括压缩成型、传递模塑成型、液封成型、真空层压及旋涂中的一种,所述第三封装层403的材料包括硅胶以及环氧树脂中的一种。For example, the method of forming the third packaging layer 403 includes one of compression molding, transfer molding, liquid seal molding, vacuum lamination and spin coating, and the material of the third packaging layer 403 includes silica gel and epoxy A type of resin.
如图18~图19所示,然后进行步骤12),于所述第三封装层403及所述重新布线层中形成开孔404,于所述开孔404中形成金属凸块501,以实现所述重新布线层的电性引出。所述金属凸块501可以为锡焊料、银焊料及金锡合金焊料中的一种。As shown in FIGS. 18-19 , then step 12) is performed to form openings 404 in the third packaging layer 403 and the rewiring layer, and form metal bumps 501 in the openings 404 to realize Electrical extraction of the rewiring layer. The metal bump 501 may be one of tin solder, silver solder and gold-tin alloy solder.
如图19所示,本实施例还提供一种天线封装结构,所述天线封装结构可以应用于如包含5G网络的电子设备中,所述封装结构包括:重新布线层,所述重新布线层包括第一面以及相对的第二面;金属馈线柱302,形成于所述重新布线层的第二面上;第一封装层303,包覆所述金属馈线柱302,且其顶面显露所述金属馈线柱302;第一天线金属层304,形成于所述第一封装层上,所述天线金属层与所述金属馈线柱302连接;保护粘附层305,覆盖于所述第一天线金属层304上;第二封装层306,覆盖于所述保护粘附层305上;第二天线金属层307,形成于所述第二封装层306上;至少一个天线电路芯片401,电性接合于所述重新布线层的第一面;第三封装层403,至少包围于所述天线电路芯片401的周侧,所述第三封装层403及所述重新布线层中具有开孔404;金属凸块501,形成于所述开孔404中并与所述重新布线层电性连接,以实现所述重新布线层的电性引出。As shown in FIG. 19 , this embodiment also provides an antenna packaging structure, which can be applied to electronic devices such as 5G networks. The packaging structure includes: a rewiring layer, and the rewiring layer includes The first surface and the opposite second surface; the metal feeder column 302 is formed on the second surface of the rewiring layer; the first encapsulation layer 303 covers the metal feeder column 302, and its top surface exposes the Metal feeder post 302; the first antenna metal layer 304 is formed on the first packaging layer, and the antenna metal layer is connected to the metal feeder post 302; a protective adhesive layer 305 is covered on the first antenna metal layer layer 304; second encapsulation layer 306, covering on the protective adhesive layer 305; second antenna metal layer 307, formed on the second encapsulation layer 306; at least one antenna circuit chip 401, electrically bonded to The first surface of the rewiring layer; the third encapsulation layer 403, at least surrounding the peripheral side of the antenna circuit chip 401, the third encapsulation layer 403 and the rewiring layer have openings 404; metal bumps Block 501 is formed in the opening 404 and electrically connected to the rewiring layer, so as to realize the electrical extraction of the rewiring layer.
所述保护粘附层305的材料包括聚酰亚胺。本发明在相邻的两层天线结构之间设置保护粘附层305,一方面能对天线金属进行保护,另一方面能够提高相邻两层天线结构之间的粘附性能,提高天线的机械结构强度。The material of the protective adhesive layer 305 includes polyimide. In the present invention, a protective adhesive layer 305 is provided between adjacent two-layer antenna structures. On the one hand, it can protect the antenna metal, and on the other hand, it can improve the adhesion performance between adjacent two-layer antenna structures, and improve the mechanical strength of the antenna. Structural strength.
所述金属馈线柱302与所述重新布线层的连接部具有下金属层301,所述金属馈线柱302的材料包括Au、Ag、Cu、Al中的一种,所述下金属层301的材料包括Ni层与Au层组成的叠层。所述下金属层301可以有效加强金属馈线柱302与所述重新布线层的结合强度,降低接触电阻。The connection between the metal feeder post 302 and the rewiring layer has a lower metal layer 301, the material of the metal feeder post 302 includes one of Au, Ag, Cu, and Al, and the material of the lower metal layer 301 Including a stack of Ni layer and Au layer. The lower metal layer 301 can effectively strengthen the bonding strength between the metal feeder post 302 and the rewiring layer, and reduce contact resistance.
所述第一封装层303、第二封装层306及第三封装层403的材料包括硅胶以及环氧树脂中的一种。The materials of the first encapsulation layer 303 , the second encapsulation layer 306 and the third encapsulation layer 403 include one of silica gel and epoxy resin.
所述天线电路芯片401为多个,所述天线电路芯片401包括主动组件及被动组件中的一种,其中,所述主动组件包括电源管理电路、发射电路及接收电路中的一种,所述被动组件包括电阻、电容及电感中的一种。所述天线电路芯片401及所述重新布线层之间还填充密封保护层402。There are multiple antenna circuit chips 401, and the antenna circuit chip 401 includes one of an active component and a passive component, wherein the active component includes one of a power management circuit, a transmitting circuit, and a receiving circuit. Passive components include one of resistors, capacitors and inductors. A sealing protection layer 402 is also filled between the antenna circuit chip 401 and the rewiring layer.
如上所述,本发明的天线封装结构及封装方法,具有以下有益效果:As mentioned above, the antenna packaging structure and packaging method of the present invention have the following beneficial effects:
本发明可通过不同的重新布线层的线路排布将所有主动组件或被动组件集成在一个封装结构中,可有效缩小封装尺寸。The present invention can integrate all active components or passive components in one packaging structure through different rewiring layer wiring arrangements, and can effectively reduce the package size.
本发明的天线电路芯片401、重新布线层及天线金属等结构设置为垂直排列结构,可有效缩短组件之间传导路径,有更好的电性和天线效能,同时具有较低的功耗。The antenna circuit chip 401, rewiring layer, and antenna metal of the present invention are arranged in a vertical arrangement structure, which can effectively shorten the conduction path between components, have better electrical and antenna performance, and have lower power consumption.
本发明在相邻的两层天线结构之间设置保护粘附层305,一方面能对天线金属进行保护,另一方面能够提高相邻两层天线结构之间的粘附性能,提高天线的机械结构强度。In the present invention, a protective adhesive layer 305 is provided between adjacent two-layer antenna structures. On the one hand, it can protect the antenna metal, and on the other hand, it can improve the adhesion performance between adjacent two-layer antenna structures, and improve the mechanical strength of the antenna. Structural strength.
本发明采用扇出型封装方法封装天线结构,可有效缩小封装体积,使得天线封装结构具有较高的集成度以及更好的封装性能,在半导体封装领域具有广泛的应用前景。The invention uses a fan-out packaging method to package the antenna structure, which can effectively reduce the package volume, so that the antenna package structure has higher integration and better packaging performance, and has wide application prospects in the field of semiconductor packaging.
所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can make modifications or changes to the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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