CN110423158A - A kind of preparation method of polylactic acid melting cladded type thiourea slow release fertilizer - Google Patents
A kind of preparation method of polylactic acid melting cladded type thiourea slow release fertilizer Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05C—NITROGENOUS FERTILISERS
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Abstract
本发明公开了一种聚乳酸熔融包覆型尿素缓释肥料的制备方法。本发明用可完全生物降解的经特殊方法制备的具有低可流动温度的聚乳酸,在高速混合机中实现熔融包覆型尿素,制备缓释肥料,以改善现有包覆型缓释肥料的包覆工艺。实现在尿素熔点(132.5℃)及分解温度以下对尿素进行熔融包覆,从而达到缓释目的,本发明方法简单、无环境污染,且包覆效果好。
The invention discloses a preparation method of polylactic acid melt-coated urea slow-release fertilizer. The present invention uses fully biodegradable polylactic acid with a low flowable temperature prepared by a special method to realize melt-coated urea in a high-speed mixer to prepare slow-release fertilizers, so as to improve the performance of the existing coated slow-release fertilizers. Coating process. The melting coating of urea is realized below the melting point of urea (132.5 DEG C) and decomposition temperature, so as to achieve the purpose of sustained release. The method of the invention is simple, has no environmental pollution, and has good coating effect.
Description
技术领域technical field
本发明涉及高分子材料技术领域,具体涉及一种用具有低可流动温度的聚乳酸熔融包覆型尿素缓释肥料的制备方法。The invention relates to the technical field of polymer materials, in particular to a method for preparing a melt-coated urea slow-release fertilizer with polylactic acid having a low flowable temperature.
背景技术Background technique
目前,化肥的大量使用不仅极大程度提高了粮食产量,同时也因施肥方式不合理、营养物质释放快等问题,导致了化肥的利用率低、土壤板结、土壤酸化、湖泊富营养化、地下水污染等严重的环境问题;为了改善这一现状,人们开始大力研制缓/控释肥料,而包覆型缓/控释肥料是目前的研究热点之一。At present, the extensive use of chemical fertilizers has not only greatly increased food production, but also caused low utilization rates of chemical fertilizers, soil compaction, soil acidification, lake eutrophication, groundwater Pollution and other serious environmental problems; in order to improve this situation, people began to vigorously develop slow/controlled release fertilizers, and coated slow/controlled release fertilizers are one of the current research hotspots.
包覆型缓/控释肥料的缓释性能与包覆材料的本身特性有很大关系,发展至今已有较多种类的包覆型缓/控释肥料问世。从早期硫包膜缓/控释肥料发展至今,还出现了含氮化合物类微溶性缓/控释肥料、热塑性树脂包膜缓/控释肥料等。而目前因环保问题使得可降解的高分子材料上逐渐被研究者重视,该类缓释材料多采用聚乳酸(PLA)、聚己内酯(PCL)、聚丁二酸丁二醇酯(PBS)、聚羟基脂肪酸酯(PHA、PHB)、乙基纤维素等材料,从而达到缓释和环保的效果。The slow-release performance of coated slow/controlled release fertilizers has a lot to do with the properties of the coated materials. So far, many kinds of coated slow/controlled release fertilizers have come out. From the development of early sulfur-coated slow/controlled-release fertilizers to the present, nitrogen-containing compound-type slightly soluble slow/controlled-release fertilizers, thermoplastic resin-coated slow/controlled-release fertilizers, etc. have also appeared. At present, due to environmental protection issues, degradable polymer materials are gradually being paid attention to by researchers. Polylactic acid (PLA), polycaprolactone (PCL), polybutylene succinate (PBS) are mostly used in this type of slow-release materials. ), polyhydroxyalkanoate (PHA, PHB), ethyl cellulose and other materials, so as to achieve the effect of slow release and environmental protection.
高聚物型缓释肥料的应用,极大提高了化肥的利用率,同时也由于部分高分子材料的不完全降解和降解周期长导致土壤污染,更重要的是,高聚物型缓释肥料的制备通常使用可挥发性溶剂配制的高分子材料溶液,因此,由于复杂的工艺和溶剂的挥发加重了生产成本和环境负担。The application of polymer slow-release fertilizers has greatly improved the utilization rate of chemical fertilizers, but also caused soil pollution due to incomplete degradation of some polymer materials and long degradation cycles. More importantly, polymer slow-release fertilizers The preparation of polymer materials usually uses volatile solvents to prepare polymer material solutions. Therefore, the production cost and environmental burden are increased due to the complex process and the volatilization of solvents.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种具有低可流动温度的聚乳酸熔融包覆型尿素缓释肥料的制备方法,它所采用的材料降解性好、制备方法简单、无环境污染,且包覆效果好。The technical problem to be solved by the present invention is to provide a method for preparing a polylactic acid melt-coated urea slow-release fertilizer with a low flowable temperature. The overlay effect is good.
本发明是这样实现的:具有低可流动温度的聚乳酸熔融包覆型尿素缓释肥料的制备方法,其特征在于:按质量份数计算,取100份尿素,向尿素中加入10-30份平均粒径为3μm-3mm的低可流动温度的聚乳酸粉末或颗粒,将尿素与该聚乳酸粉末或颗粒在110-130℃下搅拌2-15分钟,搅拌转速为100-500r/min;所述的低可流动温度的聚乳酸是指在包覆温度110-120℃下具有良好的流动性的聚乳酸,即在110-120℃下熔体流动速率大于5g/10min,砝码重量为2.16kg。The present invention is achieved in this way: the preparation method of polylactic acid melt-coated urea slow-release fertilizer with low flowable temperature is characterized in that: calculated in parts by mass, 100 parts of urea are taken, and 10-30 parts are added to the urea Low flowable polylactic acid powder or granules with an average particle size of 3 μm-3 mm, stirring urea and the polylactic acid powder or granules at 110-130° C. for 2-15 minutes at a stirring speed of 100-500 r/min; The polylactic acid with a low flowable temperature refers to polylactic acid with good fluidity at a coating temperature of 110-120°C, that is, the melt flow rate is greater than 5g/10min at 110-120°C, and the weight is 2.16 kg.
尿素的氨基与聚乳酸的酯基和端羧基具有亲和性,因此聚乳酸熔化后在固体的尿素颗粒表面形成良好的铺展,从而实现对尿素颗粒的完整包覆。搅拌转速过高将导致尿素颗粒破损,搅拌转速过低将导致包膜厚度不均匀。The amino group of urea has affinity with the ester group and carboxyl end group of polylactic acid, so polylactic acid forms a good spread on the surface of solid urea particles after melting, so as to realize the complete coating of urea particles. If the stirring speed is too high, the urea particles will be damaged, and if the stirring speed is too low, the coating thickness will be uneven.
与现有技术相比,本发明用可完全生物降解的经特殊方法制备的具有低可流动温度的聚乳酸,在高速混合机中实现熔融包覆型尿素,制备缓释肥料,已改善现有包覆型缓释肥料的包覆工艺。实现在尿素熔点(132.5℃)及分解温度以下对尿素进行熔融包覆,从而达到缓释目的,本发明方法简单、无环境污染,且包覆效果好。Compared with the prior art, the present invention uses fully biodegradable polylactic acid prepared by a special method with a low flowable temperature to realize melt-coated urea in a high-speed mixer to prepare slow-release fertilizers, which has improved the existing Coating process of coated slow-release fertilizer. The urea is melt-coated below the urea melting point (132.5 DEG C) and decomposition temperature, so as to achieve the purpose of sustained release. The method of the invention is simple, has no environmental pollution, and has good coating effect.
附图说明Description of drawings
图1为本发明的实施例1中颗粒尿素经熔融包覆后的形貌;Fig. 1 is the morphology of granular urea after melt coating in Example 1 of the present invention;
图2为本发明的实施例2中颗粒尿素经熔融包覆后的形貌;Fig. 2 is the morphology of granular urea after melt coating in Example 2 of the present invention;
图3为本发明的实施例3中颗粒尿素经熔融包覆后的形貌;Fig. 3 is the morphology of granular urea after melt coating in Example 3 of the present invention;
图4为本发明的实施例4中颗粒尿素经熔融包覆后的形貌。Fig. 4 is the morphology of granular urea after melt coating in Example 4 of the present invention.
具体实施方式Detailed ways
本发明的实施例1:聚乳酸熔融包覆型尿素缓释肥料的制备方法,特制的具有低可流动温度的聚乳酸包覆材料12份,在120℃下熔体流动速率8g/10min(砝码重量为2.16kg),其平均粒径1mm,将该聚乳酸与100份尿素颗粒混合,在高速搅拌机中在120℃下搅拌10分钟,搅拌速度为260转/分。Embodiment 1 of the present invention: the preparation method of polylactic acid melt-coated urea slow-release fertilizer, 12 parts of special polylactic acid coating materials with low flowable temperature, melt flow rate 8g/10min at 120 ℃ (weight Code weight is 2.16kg), its average particle diameter is 1mm, this polylactic acid is mixed with 100 parts of urea granules, stirs 10 minutes under 120 ℃ in high-speed mixer, and stirring speed is 260 rpm.
本发明的实施例2:特制的具有低可流动温度的聚乳酸包覆材料15份,在110℃下熔体流动速率5g/10min(砝码重量为2.16kg),其平均粒径0.1mm,将该聚乳酸与100份尿素颗粒混合,在高速搅拌机中在125℃下搅拌15分钟,搅拌速度为300转/分。Embodiment 2 of the present invention: 15 parts of special polylactic acid coating materials with low flowable temperature, melt flow rate 5g/10min (weight weight is 2.16kg) at 110 ℃, and its average particle diameter is 0.1mm, The polylactic acid was mixed with 100 parts of urea granules, and stirred in a high-speed mixer at 125° C. for 15 minutes at a stirring speed of 300 rpm.
本发明的实施例3:特制的具有低可流动温度的聚乳酸包覆材料18份,在130℃下熔体流动速率55g/10min(砝码重量为2.16kg),其平均粒径0.5mm,将该聚乳酸与100份尿素颗粒混合,在高速搅拌机中在130℃下搅拌2分钟,搅拌速度为350转/分。Embodiment 3 of the present invention: 18 parts of special polylactic acid coating materials with low flowable temperature, melt flow rate 55g/10min (weight weight is 2.16kg) at 130°C, and its average particle diameter is 0.5mm, The polylactic acid was mixed with 100 parts of urea granules, and stirred in a high-speed mixer at 130° C. for 2 minutes at a stirring speed of 350 rpm.
本发明的实施例4:特制的具有低可流动温度的聚乳酸包覆材料21份,在120℃下熔体流动速率15g/10min(砝码重量为2.16kg)其平均粒径1.5mm,将该聚乳酸与100份尿素颗粒混合,在高速搅拌机中在120℃下搅拌8分钟,搅拌速度为200转/分。Embodiment 4 of the present invention: 21 parts of special polylactic acid coating materials with low flowable temperature, at 120 DEG C, the melt flow rate is 15g/10min (the weight of the weight is 2.16kg), and its average particle diameter is 1.5mm. The polylactic acid was mixed with 100 parts of urea granules, and stirred in a high-speed mixer at 120° C. for 8 minutes at a stirring speed of 200 rpm.
试验结果test results
对实施例1-4获得的产物用扫描电子显微镜观测,测试分别在25倍、50倍、100倍、250倍、500倍和1000倍下进行,其结果如图1-4所示。The products obtained in Examples 1-4 were observed with a scanning electron microscope, and the tests were carried out at 25 times, 50 times, 100 times, 250 times, 500 times and 1000 times respectively, and the results are shown in Figures 1-4.
图1-4分别表明实施例1-4在尿素熔点一下均可进行简单的熔融包覆,而普通的高聚物包覆型缓释肥料均需要使用溶剂。说明将包覆材料处理后,可实现在尿素熔点及其分解温度以下对尿素进行熔融包覆以制备缓释肥料。Figures 1-4 respectively show that Examples 1-4 can be simply melt-coated below the melting point of urea, while common polymer-coated slow-release fertilizers require the use of solvents. It shows that after the coating material is treated, the urea can be melt-coated below the melting point of urea and its decomposition temperature to prepare slow-release fertilizers.
采用土柱淋溶实验测试缓释尿素的缓释效果,方法如下:The slow-release effect of slow-release urea is tested by soil column leaching test, the method is as follows:
试验以5.2.3中的缓释肥料为测试样,除U61、U62、U63、U71、U72、U73三组缓释肥以外,称取制备好的样品10g。具体操作如下:1、先用尼龙纱布封住PVC管的低端,再用棉花垫于底部阻止泥土流出。2、称取25g石沙加入底部,再将风干的泥土和石沙按5:1的比例混合均匀后称取250g加入。3、称取250g按土:沙=5:1比例混合好的沙土混合物与称量好的缓释肥料(柱状缓释肥放于沙土混合物中部位置)混合均匀加入到管中,之后再称取250g按土:沙=5:1比例混合好的沙土混合物加入管中。4、用25g沙将上部覆盖。将装好的淋溶柱编号后固定于铁架台上,管底部安装锥形玻璃漏斗,在漏斗下放置50ml的锥形瓶搜集液体。先每间隔5min分别向管中加入30ml蒸馏水,共5次,待土壤吸水饱和后分别向管中加入200ml蒸馏水。最后用扎孔的薄膜封口。室温下培养3day后搜集液体并用水相滤纸进行抽滤,再用抽滤液定容致250ml后采用紫外分光光度计对尿素含量进行测试,每三天重复一次淋溶操作,直到缓释结束。In the test, the slow-release fertilizer in 5.2.3 was used as the test sample. Except for the three groups of slow-release fertilizers U61, U62, U63, U71, U72, and U73, 10 g of the prepared samples were weighed. The specific operation is as follows: 1. First seal the lower end of the PVC pipe with nylon gauze, and then use a cotton pad at the bottom to prevent the soil from flowing out. 2. Weigh 25g of stone sand and add it to the bottom, then mix the air-dried soil and stone sand in a ratio of 5:1, then weigh 250g and add it. 3. Weigh 250g of soil: sand = 5:1 mixed sand mixture and weighed slow-release fertilizer (columnar slow-release fertilizer is placed in the middle of the sand mixture) and mix evenly into the tube, then weigh Add 250g of sand and soil mixture mixed according to the ratio of soil: sand = 5:1 into the tube. 4. Cover the upper part with 25g sand. Number the installed elution columns and fix them on the iron stand, install a conical glass funnel at the bottom of the tube, and place a 50ml Erlenmeyer flask under the funnel to collect the liquid. First, add 30ml of distilled water to the tube at intervals of 5 minutes for a total of 5 times. After the soil is saturated with water, add 200ml of distilled water to the tube respectively. Finally, seal with a perforated film. After cultivating at room temperature for 3 days, the liquid was collected and filtered with water-phase filter paper, then the volume of the filtrate was adjusted to 250ml, and the urea content was tested with a UV spectrophotometer. The leaching operation was repeated every three days until the sustained release was completed.
实施例土柱淋溶实验尿素累计释放率测试结果如表1:Example soil column leaching test urea cumulative release rate test results are shown in Table 1:
实施例土柱淋溶实验测试结果(累计释放率,%)Example soil column leaching experiment test result (cumulative release rate, %)
结果表明,总体随特制的具有低可流动温度的聚乳酸包覆材料加入量的提高,缓释效果提高,当低可流动温度的聚乳酸包覆材料超过15phr,缓释效果十分显著。The results show that the sustained-release effect increases with the increase of the amount of the specially-made polylactic acid coating material with low flowable temperature. When the low flowable temperature polylactic acid coating material exceeds 15phr, the sustained-release effect is very significant.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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