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CN111383994B - Semiconductor structures and methods of forming them - Google Patents

Semiconductor structures and methods of forming them Download PDF

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CN111383994B
CN111383994B CN201811640014.4A CN201811640014A CN111383994B CN 111383994 B CN111383994 B CN 111383994B CN 201811640014 A CN201811640014 A CN 201811640014A CN 111383994 B CN111383994 B CN 111383994B
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fin
forming
channel
isolation
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CN111383994A (en
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周飞
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/0123Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
    • H10D84/0126Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
    • H10D84/0158Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs the components including FinFETs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/0123Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs
    • H10D84/0126Integrating together multiple components covered by H10D12/00 or H10D30/00, e.g. integrating multiple IGBTs the components including insulated gates, e.g. IGFETs
    • H10D84/0128Manufacturing their channels
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/02Manufacture or treatment characterised by using material-based technologies
    • H10D84/03Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology
    • H10D84/038Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology using silicon technology, e.g. SiGe
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/80Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs
    • H10D84/82Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs of only field-effect components
    • H10D84/83Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs of only field-effect components of only insulated-gate FETs [IGFET]
    • H10D84/834Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers characterised by the integration of at least one component covered by groups H10D12/00 or H10D30/00, e.g. integration of IGFETs of only field-effect components of only insulated-gate FETs [IGFET] comprising FinFETs

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Abstract

一种半导体结构及其形成方法,形成方法包括:提供基底,包括用于形成输入/输出器件的周边区和用于形成核心器件的核心区,基底包括衬底、凸出于衬底的鳍部、以及依次位于鳍部上的多个沟道叠层,每一个沟道叠层包括牺牲层和位于牺牲层上的沟道层;在沟道叠层露出的衬底上形成隔离膜;去除周边区沟道叠层,在隔离膜内形成开口;在开口内形成与鳍部相同材料的鳍部材料层,鳍部材料层和鳍部材料层底部的鳍部作为周边区鳍部结构;形成鳍部结构后,刻蚀隔离膜,刻蚀后的剩余隔离膜作为隔离层,核心区隔离层露出核心区的沟道叠层,周边区隔离层覆盖鳍部结构的部分侧壁。本发明实施例有利于简化工艺流程、降低工艺成本,提升半导体结构的电学性能。

Figure 201811640014

A semiconductor structure and its forming method, the forming method comprising: providing a base, including a peripheral area for forming an input/output device and a core area for forming a core device, the base includes a substrate, a fin protruding from the substrate , and a plurality of channel stacks sequentially located on the fin, each channel stack includes a sacrificial layer and a channel layer located on the sacrificial layer; an isolation film is formed on the substrate where the channel stack is exposed; and the peripheral A region channel stack, forming an opening in the isolation film; forming a fin material layer of the same material as the fin in the opening, the fin material layer and the fin at the bottom of the fin material layer as a peripheral region fin structure; forming the fin After the internal structure is formed, the isolation film is etched, and the remaining isolation film after etching is used as an isolation layer. The isolation layer in the core area exposes the channel stack in the core area, and the isolation layer in the peripheral area covers part of the side wall of the fin structure. The embodiments of the present invention are beneficial to simplify the process flow, reduce the process cost, and improve the electrical performance of the semiconductor structure.

Figure 201811640014

Description

半导体结构及其形成方法Semiconductor structures and methods of forming them

技术领域technical field

本发明实施例涉及半导体制造领域,尤其涉及一种半导体结构及其形成方法。Embodiments of the present invention relate to the field of semiconductor manufacturing, and in particular, to a semiconductor structure and a method for forming the same.

背景技术Background technique

随着半导体工艺技术的逐步发展,半导体工艺节点遵循摩尔定律的发展趋势不断减小。为了适应工艺节点的减小,MOSFET场效应管的沟道长度也相应不断缩短。然而随着器件沟道长度的缩短,器件源极与漏极间的距离也随之缩短,因此栅极对沟道的控制能力变差,栅极电压夹断(pinch off)沟道的难度也越来越大,使得亚阈值漏电(subthresholdleakage)现象,即所谓的短沟道效应(SCE:short-channel effects)更容易发生。With the gradual development of semiconductor process technology, the development trend of semiconductor process nodes following Moore's Law continues to decrease. In order to adapt to the reduction of process nodes, the channel length of MOSFET field effect transistors is also continuously shortened accordingly. However, with the shortening of the channel length of the device, the distance between the source and the drain of the device is also shortened, so the control ability of the gate to the channel becomes worse, and the difficulty of pinching off the channel by the gate voltage also decreases. The larger and larger the subthreshold leakage (subthreshold leakage), the so-called short-channel effect (SCE: short-channel effects) is more likely to occur.

因此,为了更好的适应器件尺寸按比例缩小的要求,半导体工艺逐渐开始从平面MOSFET向具有更高功效的三维立体式的晶体管过渡,如鳍式场效应晶体管(Fin Field-Effect Transistor,FinFET)、全包围栅极(Gate-all-around,GAA) 晶体管。FinFET的栅极至少可以从两侧对超薄体(鳍部)进行控制,因此对沟道的控制能力更强,能够很好的抑制短沟道效应,而且FinFET相对于其他器件,与现有集成电路制造具有更好的兼容性;全包围栅极晶体管栅极从四周包围沟道所在的区域,能够进一步增强栅极对沟道的控制能力,对抑制短沟道效应的效果较为显著。Therefore, in order to better meet the requirements of scaling down the device size, the semiconductor process has gradually begun to transition from planar MOSFETs to three-dimensional transistors with higher efficiency, such as Fin Field-Effect Transistors (FinFETs). , Gate-all-around (GAA) transistor. The gate of the FinFET can control the ultra-thin body (fin) from at least two sides, so the control ability of the channel is stronger, and the short channel effect can be well suppressed. Compared with other devices, the FinFET is different from the existing Integrated circuit manufacturing has better compatibility; the fully surrounded gate transistor gate surrounds the area where the channel is located from all sides, which can further enhance the control ability of the gate to the channel, and the effect of suppressing the short channel effect is more significant.

此外,MOSFET场效应管按照功能区分主要分为核心(Core)器件和输入 /输出(I/O)器件。通常情况下,输入/输出器件的工作电压比核心器件的工作电压大的多。为防止电击穿等问题,当器件的工作电压越大时,要求器件的栅介质层的厚度越厚,因此,输入/输出器件的栅介质层的厚度通常大于核心器件的栅介质层的厚度。In addition, MOSFET field effect transistors are mainly divided into core (Core) devices and input/output (I/O) devices according to their functions. Typically, input/output devices operate at much higher voltages than core devices. In order to prevent problems such as electrical breakdown, when the operating voltage of the device is greater, the thickness of the gate dielectric layer of the device is required to be thicker. Therefore, the thickness of the gate dielectric layer of the input/output device is usually greater than the thickness of the gate dielectric layer of the core device. .

发明内容Contents of the invention

本发明实施例解决的问题是提供一种半导体结构及其形成方法,提升半导体结构的电学性能。The problem to be solved by the embodiments of the present invention is to provide a semiconductor structure and a method for forming the same, so as to improve the electrical performance of the semiconductor structure.

为解决上述问题,本发明实施例提供一种半导体结构的形成方法,包括:提供基底,所述基底包括用于形成输入/输出器件的周边区和用于形成核心器件核心区,所述基底包括衬底、凸出于所述衬底的鳍部、以及依次位于所述鳍部上的多个沟道叠层,每一个沟道叠层包括牺牲层和位于所述牺牲层上的沟道层;在所述沟道叠层露出的衬底上形成隔离膜;去除所述周边区的沟道叠层,在所述隔离膜内形成开口;在所述开口内形成鳍部材料层,所述鳍部材料层与所述鳍部的材料相同,所述鳍部材料层和鳍部材料层底部的鳍部作为外围区的鳍部结构;形成周边区的鳍部结构后,刻蚀所述隔离膜,刻蚀后的剩余隔离膜作为隔离层,所述核心区的隔离层露出所述核心区的沟道叠层,所述周边区的隔离层覆盖所述鳍部结构的部分侧壁。In order to solve the above problems, an embodiment of the present invention provides a method for forming a semiconductor structure, including: providing a substrate, the substrate includes a peripheral region for forming an input/output device and a core region for forming a core device, and the substrate includes a substrate, a fin protruding from the substrate, and a plurality of channel stacks sequentially located on the fin, each channel stack including a sacrificial layer and a channel layer located on the sacrificial layer forming an isolation film on the substrate where the channel stack is exposed; removing the channel stack in the peripheral region to form an opening in the isolation film; forming a fin material layer in the opening, the The fin material layer is made of the same material as the fin, and the fin material layer and the fin at the bottom of the fin material layer are used as the fin structure in the peripheral region; after forming the fin structure in the peripheral region, etching the isolation film, the remaining isolation film after etching is used as an isolation layer, the isolation layer in the core area exposes the channel stack in the core area, and the isolation layer in the peripheral area covers part of the sidewall of the fin structure.

相应的,本发明实施例还提供一种半导体结构,包括:衬底,包括用于形成输入/输出器件的周边区和用于形成核心器件核心区;鳍部,凸出于所述衬底表面;沟道结构层,位于所述核心区的鳍部上且与所述鳍部间隔设置,所述沟道结构层包括多个间隔设置的沟道层;鳍部材料层,位于所述周边区的鳍部上,所述鳍部材料层和所述鳍部的材料相同,所述鳍部材料层和鳍部材料层底部的鳍部构成鳍部结构;隔离层,位于所述沟道结构层和鳍部结构露出的衬底上,所述核心区的隔离层露出所述核心区鳍部与沟道结构层之间的间隔,所述周边区的隔离层覆盖所述鳍部结构的部分。Correspondingly, an embodiment of the present invention also provides a semiconductor structure, including: a substrate, including a peripheral region for forming an input/output device and a core region for forming a core device; a fin protruding from the surface of the substrate a channel structure layer located on the fin of the core region and spaced apart from the fin, the channel structure layer comprising a plurality of channel layers arranged at intervals; a fin material layer located in the peripheral region On the fin part, the material layer of the fin part and the material of the fin part are the same, the material layer of the fin part and the fin part at the bottom of the material layer of the fin part constitute the fin part structure; the isolation layer is located in the channel structure layer On the substrate where the fin structure is exposed, the isolation layer in the core area exposes the space between the fin in the core area and the channel structure layer, and the isolation layer in the peripheral area covers part of the fin structure.

与现有技术相比,本发明实施例的技术方案具有以下优点:Compared with the prior art, the technical solutions of the embodiments of the present invention have the following advantages:

在半导体领域中,通常通过使周边区栅氧化层厚度大于核心区栅氧化层厚度的方式使所述周边区栅介质层厚度大于核心区栅介质层厚度,与周边区和核心区均采用沟道叠层的方案相比,本发明实施例中所述周边区采用鳍部结构、所述核心区采用沟道叠层结构,因此,后续可以在不同的工艺步骤中形成周边区和核心区的栅氧化层,避免进行去除所述核心区部分厚度栅氧化层的步骤,使所述周边区和核心区栅氧化层的形成步骤不会互相影响,从而简化了工艺流程、降低了工艺难度,而且有利于降低工艺成本;此外,栅氧化层通常和隔离层的材料相同,避免进行去除所述核心区部分厚度栅氧化层的步骤,从而避免所述隔离层在该步骤中发生损失的问题,有利于降低核心区隔离层露出的鳍部表面积增大的概率,降低了寄生器件的鳍部表面积,提升了半导体结构的电学性能。In the field of semiconductors, the thickness of the gate dielectric layer in the peripheral region is usually greater than the thickness of the gate dielectric layer in the core region by making the thickness of the gate oxide layer in the peripheral region greater than the thickness of the gate oxide layer in the core region, and both the peripheral region and the core region use a channel Compared with the stacking scheme, in the embodiment of the present invention, the peripheral region adopts a fin structure, and the core region adopts a channel stack structure. Therefore, the gates of the peripheral region and the core region can be formed in different process steps later. oxide layer, avoiding the step of removing part of the thickness of the gate oxide layer in the core region, so that the steps of forming the gate oxide layer in the peripheral region and the core region will not affect each other, thereby simplifying the process flow and reducing the difficulty of the process. It is beneficial to reduce the process cost; in addition, the material of the gate oxide layer is usually the same as that of the isolation layer, avoiding the step of removing the gate oxide layer with a partial thickness of the core region, thereby avoiding the problem of loss of the isolation layer in this step, which is beneficial The possibility of increasing the surface area of the fin exposed by the isolation layer in the core area is reduced, the surface area of the fin of the parasitic device is reduced, and the electrical performance of the semiconductor structure is improved.

可选方案中,形成所述隔离膜之后,形成所述隔离层之前,所述形成方法还包括:在周边区的隔离膜内形成刻蚀停止层,所述刻蚀停止层底部高于所述核心区鳍部的顶部,所述刻蚀停止层顶部能够在刻蚀所述隔离膜的步骤中,起到定义刻蚀停止位置的作用,从而使所述周边区的隔离层顶部高于所述核心区的隔离层顶部,因此在使所述隔离层露出核心区的沟道叠层的同时,使所述隔离层露出的周边区鳍部结构的高度较小,减小了周边区鳍部结构露出于所述隔离层的表面积,从而有利于降低周边区鳍部结构上的寄生电容,优化了输入/ 输出器件的电学性能。In an optional solution, after forming the isolation film and before forming the isolation layer, the forming method further includes: forming an etching stop layer in the isolation film in the peripheral region, the bottom of the etching stop layer is higher than the The top of the fin in the core area, the top of the etching stop layer can play a role in defining the etching stop position in the step of etching the isolation film, so that the top of the isolation layer in the peripheral area is higher than the top of the isolation film The top of the isolation layer in the core area, so while exposing the isolation layer to the channel stack in the core area, the height of the peripheral area fin structure exposed by the isolation layer is small, reducing the peripheral area fin structure The surface area exposed to the isolation layer is beneficial to reduce the parasitic capacitance on the fin structure in the peripheral area, and optimizes the electrical performance of the input/output device.

附图说明Description of drawings

图1至图8是一种半导体结构的形成方法中各步骤对应的结构示意图;1 to 8 are structural schematic diagrams corresponding to each step in a method for forming a semiconductor structure;

图9至图20是本发明半导体结构的形成方法一实施例中各步骤对应的结构示意图。9 to 20 are structural schematic diagrams corresponding to each step in an embodiment of the method for forming a semiconductor structure of the present invention.

具体实施方式Detailed ways

目前所形成的器件仍有性能不佳的问题。现结合一种半导体结构的形成方法分析器件性能不佳的原因。Currently formed devices still suffer from poor performance. The reasons for the poor performance of the device are analyzed in conjunction with a method of forming a semiconductor structure.

参考图1至图8,示出了一种半导体结构的形成方法中各步骤对应的结构示意图。Referring to FIG. 1 to FIG. 8 , schematic structural diagrams corresponding to each step in a method for forming a semiconductor structure are shown.

参考图1,提供基底,所述基底包括用于形成输入/输出器件的周边区I和用于形成核心器件的核心区II,所述基底包括衬底1、凸出于所述衬底1的鳍部2、以及依次位于所述鳍部2上的多个沟道叠层3,每一个沟道叠层3包括牺牲层4和位于所述牺牲层4上的沟道层5。Referring to FIG. 1 , a base is provided, the base includes a peripheral area I for forming input/output devices and a core area II for forming core devices, the base includes a substrate 1, protruding from the substrate 1 The fin 2 , and a plurality of channel stacks 3 sequentially located on the fin 2 , each channel stack 3 includes a sacrificial layer 4 and a channel layer 5 located on the sacrificial layer 4 .

参考图2,在所述沟道叠层3露出的衬底1上形成隔离层6,所述隔离层6 露出所述周边区I和核心区II的沟道叠层3。Referring to FIG. 2 , an isolation layer 6 is formed on the substrate 1 where the channel stack 3 is exposed, and the isolation layer 6 exposes the channel stack 3 in the peripheral region I and the core region II.

参考图3,形成横跨所述沟道叠层3的伪栅结构9,所述伪栅结构9覆盖所述沟道叠层3的部分顶部和部分侧壁,所述伪栅结构9包括伪栅氧化层7以及覆盖所述伪栅氧化层7的伪栅层8。Referring to FIG. 3, a dummy gate structure 9 is formed across the channel stack 3, the dummy gate structure 9 covers part of the top and part of the sidewall of the channel stack 3, and the dummy gate structure 9 includes a dummy A gate oxide layer 7 and a dummy gate layer 8 covering the dummy gate oxide layer 7 .

参考图4,在所述伪栅结构9露出的衬底1上形成介质层10。Referring to FIG. 4 , a dielectric layer 10 is formed on the substrate 1 exposed by the dummy gate structure 9 .

参考图5,去除所述伪栅结构9,分别在所述周边区I和核心区II的介质层 10内形成第一开口11和第二开口12。Referring to Fig. 5, the dummy gate structure 9 is removed, and a first opening 11 and a second opening 12 are respectively formed in the dielectric layer 10 of the peripheral region I and the core region II.

参考图6,去除所述周边区I和核心区II的牺牲层4,位于所述鳍部2上的多个间隔设置的沟道层5作为沟道结构层(未标示)。Referring to FIG. 6 , the sacrificial layer 4 in the peripheral region I and the core region II is removed, and a plurality of channel layers 5 arranged at intervals on the fin portion 2 serve as a channel structure layer (not shown).

参考图7,在所述第一开口11和第二开口12露出的沟道层5表面形成栅氧化层13。Referring to FIG. 7 , a gate oxide layer 13 is formed on the surface of the channel layer 5 exposed by the first opening 11 and the second opening 12 .

参考图8,在所述第一开口11内形成保护层14;形成所述保护层14后,去除第二开口12露出的部分厚度栅氧化层13。Referring to FIG. 8 , a protection layer 14 is formed in the first opening 11 ; after the formation of the protection layer 14 , a part of the thickness of the gate oxide layer 13 exposed by the second opening 12 is removed.

在半导体领域中,通常采用周边区I栅氧化层13的厚度大于核心区II栅氧化层13的厚度的方式使所述周边区I栅介质层的厚度大于核心区II栅介质层的厚度。所述形成方法中周边区I和核心区II均采用沟道叠层3的结构,在去除所述外围区I和核心区II的伪栅氧化层7和牺牲层4之后,为使所述核心区II 栅氧化层13的厚度小于周边区I栅氧化层13的厚度,需先在同一步骤中形成厚度较大的栅氧化层13,随后再去除核心区II部分厚度的栅氧化层13,相邻所述沟道层5之间的栅氧化层13较难去除,工艺流程复杂、工艺难度较大,而且容易导致工艺成本的增加。In the semiconductor field, the thickness of the gate dielectric layer 13 in the peripheral region I is usually greater than the thickness of the gate oxide layer 13 in the core region II so that the thickness of the gate dielectric layer in the peripheral region I is greater than the thickness of the gate dielectric layer in the core region II. In the forming method, both the peripheral region I and the core region II adopt the structure of the channel stack 3, after removing the dummy gate oxide layer 7 and the sacrificial layer 4 of the peripheral region I and the core region II, in order to make the core The thickness of the gate oxide layer 13 in the region II is smaller than the thickness of the gate oxide layer 13 in the peripheral region I. It is necessary to form a thicker gate oxide layer 13 in the same step, and then remove the gate oxide layer 13 with a partial thickness in the core region II. The gate oxide layer 13 adjacent to the channel layer 5 is difficult to remove, the process flow is complicated, the process is difficult, and it is easy to increase the process cost.

而且,在半导体领域中,所述栅氧化层13通常和隔离层6的材料相同,在去除第二开口12露出的部分厚度栅氧化层13的步骤中,容易造成所述隔离层 6的损失,从而容易增加核心区II隔离层6露出的鳍部2高度,使所述核心区II隔离层6露出的鳍部2表面积较大,增加了寄生器件的鳍部表面积,从而容易对半导体结构的电学性能产生不良影响,比如增加寄生电容、漏电流等。Moreover, in the field of semiconductors, the gate oxide layer 13 is usually made of the same material as the isolation layer 6, and the isolation layer 6 is likely to be lost during the step of removing the part-thick gate oxide layer 13 exposed by the second opening 12, Thereby it is easy to increase the height of the fins 2 exposed by the isolation layer 6 of the core region II, so that the surface area of the fins 2 exposed by the isolation layer 6 of the core region II is larger, which increases the surface area of the fins of the parasitic device, thereby easily affecting the electrical properties of the semiconductor structure. Performance has adverse effects, such as increasing parasitic capacitance, leakage current, etc.

为了解决所述技术问题,本发明实施例所述鳍部材料层和鳍部材料层底部的鳍部作为周边区的鳍部结构,与周边区和核心区均采用沟道叠层的方案相比,本发明实施例中所述周边区采用鳍部结构、所述核心区采用沟道叠层结构,因此,后续可以在不同的工艺步骤中形成周边区和核心区的栅氧化层,避免进行去除所述核心区部分厚度栅氧化层的步骤,使所述周边区和核心区栅氧化层的形成步骤不会互相影响,从而简化了工艺流程、降低了工艺难度,而且有利于降低工艺成本;此外,在半导体领域中,栅氧化层通常和隔离层的材料相同,避免进行去除所述核心区部分厚度栅氧化层的步骤,从而避免所述隔离层在该步骤中发生损失的问题,有利于降低核心区隔离层露出的鳍部表面积增大的概率,降低了寄生器件的鳍部表面积,提升了半导体结构的电学性能。In order to solve the above technical problems, the fin material layer and the fin at the bottom of the fin material layer in the embodiment of the present invention are used as the fin structure in the peripheral region, compared with the solution in which both the peripheral region and the core region use channel stacking In the embodiment of the present invention, the peripheral region adopts a fin structure, and the core region adopts a channel stack structure. Therefore, the gate oxide layers of the peripheral region and the core region can be formed in different process steps later, avoiding removal The step of forming the gate oxide layer with a partial thickness in the core region prevents the formation steps of the gate oxide layer in the peripheral region and the core region from interfering with each other, thereby simplifying the process flow, reducing process difficulty, and helping to reduce process cost; in addition , in the field of semiconductors, the material of the gate oxide layer is usually the same as that of the isolation layer, avoiding the step of removing part of the thickness of the gate oxide layer in the core region, thereby avoiding the problem of loss of the isolation layer in this step, which is beneficial to reduce The possibility of increasing the surface area of the fin exposed by the isolation layer in the core area reduces the surface area of the fin of the parasitic device and improves the electrical performance of the semiconductor structure.

为使本发明实施例的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the embodiments of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

图9至图20是本发明半导体结构的形成方法一实施例中各步骤对应的结构示意图。9 to 20 are structural schematic diagrams corresponding to each step in an embodiment of the method for forming a semiconductor structure of the present invention.

参考图9至图10,提供基底,所述基底包括用于形成输入/输出器件的周边区I和用于形成核心器件的核心区II,所述基底包括衬底100(如图10所示)、凸出于所述衬底100的鳍部110(如图10所示)、以及依次位于所述鳍部110 上的多个沟道叠层103(如图10所示),每一个沟道叠层103包括牺牲层101 (如图10所示)和位于所述牺牲层101上的沟道层102(如图10所示)。Referring to FIGS. 9 to 10, a base is provided, the base includes a peripheral region I for forming an input/output device and a core region II for forming a core device, the base includes a substrate 100 (as shown in FIG. 10 ) , a fin 110 protruding from the substrate 100 (as shown in FIG. 10 ), and a plurality of channel stacks 103 (as shown in FIG. 10 ) sequentially located on the fin 110 , each channel The stack 103 includes a sacrificial layer 101 (as shown in FIG. 10 ) and a channel layer 102 on the sacrificial layer 101 (as shown in FIG. 10 ).

所述衬底100用于为后续在核心区I形成全包围栅极(Gate-all-around, GAA)晶体管、在周边区I形成鳍式场效应管晶体管(FinFET)提供工艺平台。The substrate 100 is used to provide a process platform for subsequent formation of gate-all-around (Gate-all-around, GAA) transistors in the core region I and fin field effect transistors (FinFETs) in the peripheral region I.

本实施例中,所述衬底100为硅衬底。在其他实施例中,所述衬底的材料还可以为锗、锗化硅、碳化硅、砷化镓或镓化铟等其他材料,所述衬底还能够为绝缘体上的硅衬底或者绝缘体上的锗衬底等其他类型的衬底。所述衬底的材料可以是适宜于工艺需要或易于集成的材料。In this embodiment, the substrate 100 is a silicon substrate. In other embodiments, the material of the substrate can also be other materials such as germanium, silicon germanium, silicon carbide, gallium arsenide or gallium indium, and the substrate can also be a silicon-on-insulator substrate or a silicon-on-insulator substrate. Other types of substrates such as germanium substrates. The material of the substrate may be a material suitable for process requirements or easy to integrate.

所述鳍部110露出部分衬底100,从而为后续在所述衬底100上形成隔离层提供工艺基础。本实施例中,所述鳍部110与所述衬底100通过对同一半导体材料层刻蚀所得到。在其他实施例中,所述鳍部也可以是外延生长于所述衬底上的半导体层,从而达到精确控制所述鳍部高度的目的。The fin portion 110 exposes part of the substrate 100 , thereby providing a process basis for subsequent formation of an isolation layer on the substrate 100 . In this embodiment, the fin portion 110 and the substrate 100 are obtained by etching the same semiconductor material layer. In other embodiments, the fin may also be a semiconductor layer epitaxially grown on the substrate, so as to achieve the purpose of precisely controlling the height of the fin.

因此,本实施例中,所述鳍部110的材料与所述衬底100的材料相同,所述鳍部110的材料为硅。在其他实施例中,所述鳍部的材料还可以是锗、锗化硅、碳化硅、砷化镓或镓化铟等适宜于形成鳍部的半导体材料,所述鳍部也可以与所述衬底的材料不同。Therefore, in this embodiment, the material of the fin portion 110 is the same as that of the substrate 100 , and the material of the fin portion 110 is silicon. In other embodiments, the material of the fins can also be germanium, silicon germanium, silicon carbide, gallium arsenide, or gallium indium, which are suitable for forming fins, and the fins can also be combined with the The material of the substrate is different.

所述沟道叠层103用于为后续形成悬空间隔设置的沟道层102提供工艺基础。具体地,所述牺牲层101用于支撑所述沟道层102,同时为后续金属栅结构的形成占据空间位置,所述沟道层102用于提供全包围栅极晶体管的沟道。The channel stack 103 is used to provide a process basis for the subsequent formation of the channel layer 102 with suspended spaces. Specifically, the sacrificial layer 101 is used to support the channel layer 102 and at the same time occupy a space for the subsequent formation of the metal gate structure, and the channel layer 102 is used to provide a channel fully surrounding the gate transistor.

本实施例中,所述沟道层102的材料为Si,所述牺牲层101的材料为SiGe。在其他实施例中,当所形成的全包围栅极晶体管为PMOS晶体管时,为了提升 PMOS晶体管的性能,可以采用SiGe沟道技术,相应的,所述鳍部和沟道层的材料均为SiGe,所述牺牲层的材料为Si。In this embodiment, the material of the channel layer 102 is Si, and the material of the sacrificial layer 101 is SiGe. In other embodiments, when the formed all-enclosed gate transistor is a PMOS transistor, in order to improve the performance of the PMOS transistor, SiGe channel technology may be used. Correspondingly, the materials of the fin and the channel layer are both SiGe, The material of the sacrificial layer is Si.

本实施例中,所述鳍部110上形成有两个沟道叠层103,即所述鳍部110 上形成有交替设置的两个牺牲层101和两个沟道层102。在其他实施例中,根据实际工艺需求,所述沟道叠层的数量不仅限于两个。In this embodiment, two channel stack layers 103 are formed on the fin portion 110 , that is, two sacrificial layers 101 and two channel layers 102 are formed alternately on the fin portion 110 . In other embodiments, according to actual process requirements, the number of the channel stacks is not limited to two.

需要说明的是,本实施例中,所述沟道叠层103顶部还形成有鳍部掩膜层 104,所述鳍部掩膜层104用于作为形成所述衬底100和鳍部110的刻蚀掩膜,所述鳍部掩膜层104还用于在后续工艺制程中保护沟道叠层103顶部。本实施例中,所述鳍部掩膜层104的材料为氮化硅。It should be noted that, in this embodiment, a fin mask layer 104 is also formed on the top of the channel stack 103, and the fin mask layer 104 is used as a base for forming the substrate 100 and the fin 110. An etching mask, the fin mask layer 104 is also used to protect the top of the channel stack 103 in the subsequent process. In this embodiment, the material of the fin mask layer 104 is silicon nitride.

具体地,结合参考图9,形成所述衬底100、鳍部110和沟道叠层103的步骤包括:提供半导体材料层100a;在所述半导体材料层100a上形成至少两个沟道材料叠层103a,所述沟道材料叠层103a包括牺牲材料层101a和位于所述牺牲材料层101a上的沟道材料层102a;图形化所述沟道材料叠层103a和半导体材料层100a,形成衬底100、凸出于所述衬底100表面的鳍部110、以及位于所述鳍部110上的沟道叠层103。Specifically, referring to FIG. 9 , the step of forming the substrate 100, the fin 110 and the channel stack 103 includes: providing a semiconductor material layer 100a; forming at least two channel material stacks on the semiconductor material layer 100a; Layer 103a, the channel material stack 103a includes a sacrificial material layer 101a and a channel material layer 102a located on the sacrificial material layer 101a; patterning the channel material stack 103a and the semiconductor material layer 100a forms a lining The bottom 100 , the fin 110 protruding from the surface of the substrate 100 , and the channel stack 103 on the fin 110 .

本实施例中,所述沟道叠层103的数量为两个,所述沟道材料叠层103a 的数量相应为两个。In this embodiment, the number of the channel stacks 103 is two, and the number of the channel material stacks 103a is correspondingly two.

本实施例中,所述沟道材料叠层103a通过外延生长的方式形成于所述半导体材料层100a上,因此所述牺牲材料层101a和沟道材料层102a的形成质量较好,所述牺牲层101和沟道层102的质量相应也较好,所形成全包围栅极晶体管的沟道位于高质量的材料中,从而有利于改善器件性能。In this embodiment, the channel material stack 103a is formed on the semiconductor material layer 100a by epitaxial growth, so the formation quality of the sacrificial material layer 101a and the channel material layer 102a is better, and the sacrificial material layer 102a The quality of the layer 101 and the channel layer 102 is correspondingly good, and the channel formed to fully surround the gate transistor is located in high-quality materials, which is conducive to improving device performance.

需要说明的是,本实施例中,所述沟道材料叠层103a顶部形成有鳍部掩膜材料层104a,所述鳍部掩膜材料层104a用于作为形成所述鳍部掩膜层104。相应的,在图形化所述沟道材料叠层103a和半导体材料层100a之前,还包括:图形化所述鳍部掩膜材料层104a,以形成所述鳍部掩膜层104。It should be noted that, in this embodiment, a fin mask material layer 104a is formed on the top of the channel material stack 103a, and the fin mask material layer 104a is used to form the fin mask layer 104. . Correspondingly, before patterning the channel material stack 103 a and the semiconductor material layer 100 a , it further includes: patterning the fin mask material layer 104 a to form the fin mask layer 104 .

参考图11,在所述沟道叠层103露出的衬底100上形成隔离膜105。具体地,所述隔离膜105覆盖所述鳍部110和沟道叠层103的侧壁。Referring to FIG. 11 , an isolation film 105 is formed on the substrate 100 where the channel stack 103 is exposed. Specifically, the isolation film 105 covers the sidewalls of the fin portion 110 and the channel stack 103 .

所述隔离膜105用于后续形成隔离层,进而实现相邻器件之间的电性绝缘。The isolation film 105 is used to subsequently form an isolation layer, thereby realizing electrical insulation between adjacent devices.

本实施例中,所述隔离膜105的材料为氧化硅,有利于降低形成所述隔离膜105的工艺难度和成本、且提高后续隔离层用于隔离相邻器件的作用。在其他实施例中,所述隔离膜的材料还可以为氮化硅、氮氧化硅等其他绝缘材料。In this embodiment, the material of the isolation film 105 is silicon oxide, which is beneficial to reduce the process difficulty and cost of forming the isolation film 105 and improve the function of subsequent isolation layers for isolating adjacent devices. In other embodiments, the material of the isolation film may also be other insulating materials such as silicon nitride and silicon oxynitride.

具体的,形成所述隔离膜105的步骤包括:在所述鳍部110露出的衬底100 上形成初始隔离膜(图未示),所述初始隔离膜覆盖所述沟道叠层103顶部;对所述初始隔离膜顶部进行平坦化处理,形成所述隔离膜105。Specifically, the step of forming the isolation film 105 includes: forming an initial isolation film (not shown in the figure) on the substrate 100 exposed by the fin portion 110, the initial isolation film covering the top of the channel stack 103; The top of the initial isolation film is planarized to form the isolation film 105 .

本实施例中,采用流动性化学气相沉积(Flowable Chemical Vapor Deposition,FCVD)工艺形成所述初始隔离膜,有利于降低所述初始隔离膜内形成空洞等缺陷的概率,相应有利于提高所述隔离膜105的成膜质量。In this embodiment, the initial isolation film is formed by using a flowable chemical vapor deposition (Flowable Chemical Vapor Deposition, FCVD) process, which is beneficial to reduce the probability of forming defects such as cavities in the initial isolation film, and correspondingly helps to improve the isolation. The film-forming quality of the film 105.

本实施例中,采用化学机械研磨(Chemical-Mechanical Polishing,CMP) 工艺对所述初始隔离膜进行平坦化处理,有利于提高所述隔离膜105顶部表面的平坦度,相应有利于提高后续隔离层的形成质量。In this embodiment, the chemical-mechanical polishing (CMP) process is used to planarize the initial isolation film, which is conducive to improving the flatness of the top surface of the isolation film 105, and correspondingly helps to improve the subsequent isolation layer. formation quality.

本实施例中,为了降低形成所述隔离膜105的工艺难度,所述隔离膜105 顶部与所述鳍部掩膜层104顶部齐平。在其他实施例中,所述隔离膜顶部还可以低于所述鳍部掩膜层顶部。In this embodiment, in order to reduce the process difficulty of forming the isolation film 105 , the top of the isolation film 105 is flush with the top of the fin mask layer 104 . In other embodiments, the top of the isolation film may also be lower than the top of the fin mask layer.

参考图12至图13,去除所述周边区I的沟道叠层103,在所述隔离膜105 内形成开口300(如图13所示)。Referring to FIGS. 12 to 13 , the channel stack 103 in the peripheral region I is removed, and an opening 300 is formed in the isolation film 105 (as shown in FIG. 13 ).

通过形成所述开口300,从而为后续在所述开口300内形成鳍部材料层提供空间位置,进而形成周边区I的鳍部结构。By forming the opening 300 , a spatial location is provided for the subsequent formation of a fin material layer in the opening 300 , thereby forming the fin structure of the peripheral region I.

具体地,形成所述开口300的步骤包括:形成覆盖所述核心区II的沟道叠层103和隔离膜105的第一掩膜层108(如图13所示);以所述第一掩膜层108 为掩膜,去除所述周边区I的沟道叠层103,在所述隔离膜105内形成开口300。Specifically, the step of forming the opening 300 includes: forming a first mask layer 108 (as shown in FIG. 13 ) covering the channel stack 103 and the isolation film 105 of the core region II; The film layer 108 is a mask, and the channel stack 103 in the peripheral region I is removed to form an opening 300 in the isolation film 105 .

本实施例中,所述第一掩膜层108的材料为光刻胶。In this embodiment, the material of the first mask layer 108 is photoresist.

本实施例中,采用干法刻蚀工艺,去除所述周边区I的沟道叠层103。In this embodiment, a dry etching process is used to remove the channel stack 103 in the peripheral region I.

干法刻蚀工艺具有良好的刻蚀剖面控制性,有利于使所述开口300的形貌满足工艺需求,从而提高后续鳍部材料层的形成质量。The dry etching process has good controllability of the etching profile, which is conducive to making the shape of the opening 300 meet the process requirements, thereby improving the formation quality of the subsequent fin material layer.

需要说明的是,本实施例中,所述沟道叠层103顶部形成有鳍部掩膜层104,因此,去除所述周边区I的沟道叠层103之前,还去除了所述周边区I的鳍部掩膜层104。It should be noted that, in this embodiment, a fin mask layer 104 is formed on the top of the channel stack 103, therefore, before removing the channel stack 103 in the peripheral region 1, the peripheral region 1 is also removed. The fin mask layer 104 of I.

在实际工艺中,为保证所述周边区I的沟道叠层103能够完全被去除,通常对周边区I的沟道叠层103进行过刻蚀处理,因此,本实施例中,去除所述周边区I的沟道叠层103后,还会刻蚀周边区I的部分鳍部110。In an actual process, in order to ensure that the channel stack 103 in the peripheral region I can be completely removed, the channel stack 103 in the peripheral region I is usually over-etched. Therefore, in this embodiment, the removal of the After the channel stack 103 in the peripheral region I, part of the fins 110 in the peripheral region I will be etched.

结合参考图12,需要说明的是,本实施例中,形成所述隔离膜105之后,刻蚀所述隔离膜105以形成隔离层之前,所述形成方法还包括:在周边区I的隔离膜105内形成刻蚀停止层106,所述刻蚀停止层106底部高于所述鳍部110 顶部。With reference to FIG. 12 , it should be noted that, in this embodiment, after forming the isolation film 105 and before etching the isolation film 105 to form an isolation layer, the forming method further includes: An etch stop layer 106 is formed in 105 , the bottom of the etch stop layer 106 is higher than the top of the fin portion 110 .

后续制程还包括:去除周边区I的沟道叠层103,在周边区I形成鳍部结构,由于所述核心区II的沟道层102与所述牺牲层101交替间隔设置,因此,在所述鳍部结构顶部与沟道叠层顶部齐平的情况下,所述周边区I的鳍部结构可用作沟道的材料较多。通过在周边区I的隔离膜105内形成刻蚀停止层106,后续能够以所述刻蚀停止层106顶部为停止位置,刻蚀所述隔离膜105,形成周边区I和核心区II的隔离层,且所述周边区I的隔离层顶部高于核心区II的隔离层顶部,因此在使隔离层露出核心区II沟道叠层的同时,使隔离层露出的周边区I鳍部结构的高度较小,从而有利于降低周边区I鳍部结构上的寄生电容,优化了输入/输出器件的电学性能。The subsequent process also includes: removing the channel stack 103 in the peripheral region I, and forming a fin structure in the peripheral region I. Since the channel layers 102 in the core region II and the sacrificial layers 101 are alternately arranged at intervals, in the peripheral region I In the case where the top of the fin structure is flush with the top of the channel stack, the fin structure in the peripheral region I can use more material for the channel. By forming an etch stop layer 106 in the isolation film 105 of the peripheral region I, the isolation film 105 can be etched subsequently using the top of the etch stop layer 106 as a stop position to form isolation between the peripheral region I and the core region II. layer, and the top of the isolation layer in the peripheral region I is higher than the top of the isolation layer in the core region II, so that while the isolation layer exposes the channel stack in the core region II, the fin structure in the peripheral region I exposed by the isolation layer The height is small, which is beneficial to reduce the parasitic capacitance on the fin structure in the peripheral region I, and optimizes the electrical performance of the input/output device.

本实施例中,形成刻蚀停止层106的步骤包括:形成所述开口300之前,形成覆盖所述核心区II的沟道叠层103和隔离膜105的第二掩膜层107;以所述第二掩膜层107为掩膜,进行离子注入200,形成刻蚀停止层106,所述刻蚀停止层106底部高于所述鳍部110顶部。In this embodiment, the step of forming the etching stop layer 106 includes: before forming the opening 300, forming a second mask layer 107 covering the channel stack 103 and the isolation film 105 of the core region II; The second mask layer 107 is a mask, and ion implantation 200 is performed to form an etching stop layer 106 , the bottom of the etching stop layer 106 is higher than the top of the fin portion 110 .

本实施例中,在形成所述开口300之前,形成所述刻蚀停止层106,与在形成开口、在所述开口内形成鳍部材料层之后形成刻蚀停止层的方案相比,有利于避免形成所述刻蚀停止层的离子注入工艺对周边区鳍部结构造成损伤,优化了输入/输出器件的电学性能。In this embodiment, before forming the opening 300, the etching stop layer 106 is formed, compared with the solution of forming the etching stop layer after forming the opening and forming the fin material layer in the opening, it is beneficial The ion implantation process for forming the etching stop layer is prevented from causing damage to the fin structure in the peripheral region, and the electrical performance of the input/output device is optimized.

在其他实施例中,根据实际工艺需求,还可以在形成所述鳍部结构之后,形成所述刻蚀停止层。In other embodiments, according to actual process requirements, the etching stop layer may also be formed after forming the fin structure.

需要说明的是,本实施例中,形成所述刻蚀停止层106之后,形成开口300。因此,形成所述刻蚀停止层106之后,可以保留所述第二掩膜层107,作为去除周边区I沟道叠层103的刻蚀掩膜。相应地,本实施例中,所述第一掩膜层 108和第二掩膜层107为同一掩膜层。It should be noted that, in this embodiment, the opening 300 is formed after the etching stop layer 106 is formed. Therefore, after the etching stop layer 106 is formed, the second mask layer 107 can be reserved as an etching mask for removing the I-channel stack 103 in the peripheral region. Correspondingly, in this embodiment, the first mask layer 108 and the second mask layer 107 are the same mask layer.

在其他实施例中,根据实际工艺需求,可以分别在形成开口和刻蚀停止层的步骤中形成不同的掩膜层。In other embodiments, according to actual process requirements, different mask layers may be formed in the steps of forming the opening and the etching stop layer.

具体地,通过在所述周边区I的隔离膜105内注入硅离子,形成所述刻蚀停止层106。Specifically, the etching stop layer 106 is formed by implanting silicon ions into the isolation film 105 of the peripheral region I.

所述隔离膜105的材料为氧化硅,所述刻蚀停止层106的材料为掺杂有硅离子的氧化硅。The material of the isolation film 105 is silicon oxide, and the material of the etching stop layer 106 is silicon oxide doped with silicon ions.

掺杂有硅离子的氧化硅材料硬度较大,而且,氧化硅和硅的刻蚀选择比较大,通过在所述隔离膜105中注入硅离子,有利于提高所述隔离膜105和刻蚀停止层106的刻蚀选择比,从而使所述刻蚀停止层106顶部能够起到定义刻蚀停止位置的作用。The silicon oxide material doped with silicon ions has higher hardness, and the etching selectivity of silicon oxide and silicon is relatively large. By implanting silicon ions into the isolation film 105, it is beneficial to improve the isolation film 105 and the etching stop. The etch selectivity of the layer 106, so that the top of the etch stop layer 106 can play a role in defining the etch stop position.

需要说明的是,本实施例中,硅离子的注入能量不宜过小,也不宜过大。如果硅离子的注入能量过小,则难以将硅离子注入到所述隔离膜105内,而且容易导致所述硅离子的注入深度不够,进而导致所述刻蚀停止层106顶部与所述沟道叠层103顶部的距离过小,后续以所述刻蚀停止层106顶部为刻蚀停止位置刻蚀所述隔离膜105形成隔离层后,所述周边区I的隔离层露出的鳍部结构高度过小,容易对输入/输出器件的载流子迁移率等电学性能造成不良影响;如果硅离子的注入能量过大,则容易导致所述硅离子的注入深度过深,从而容易导致所述刻蚀停止层106顶部与所述沟道叠层103顶部的距离过大,后续形成隔离层后,所述周边区I隔离层露出的鳍部结构高度过大,容易导致输入/输出器件的寄生电容较大,降低了输入/输出器件的电学性能。为此,本实施例中,硅离子的注入能量为1.0kev至20.0kev。It should be noted that, in this embodiment, the implantation energy of silicon ions should not be too small, nor should it be too large. If the implantation energy of silicon ions is too small, it will be difficult to implant silicon ions into the isolation film 105, and the implantation depth of the silicon ions is likely to be insufficient, which will cause the top of the etch stop layer 106 to separate from the channel. The distance at the top of the stack 103 is too small, and after the isolation film 105 is etched to form an isolation layer with the top of the etching stop layer 106 as the etching stop position, the height of the fin structure exposed by the isolation layer in the peripheral region I is If it is too small, it is easy to cause adverse effects on the electrical properties such as the carrier mobility of the input/output device; if the implantation energy of silicon ions is too large, it is easy to cause the implantation depth of the silicon ions to be too deep, thus easily causing the inscription. The distance between the top of the etch stop layer 106 and the top of the channel stack 103 is too large. After the subsequent formation of the isolation layer, the height of the fin structure exposed by the isolation layer in the peripheral region I is too large, which will easily lead to parasitic capacitance of the input/output device. Larger, reducing the electrical performance of the input/output device. Therefore, in this embodiment, the implantation energy of silicon ions is 1.0 keV to 20.0 keV.

还需要说明的是,本实施例中,硅离子的注入剂量不宜过小,也不宜过大。如果注入剂量过小,则容易导致所述刻蚀停止层106中硅的含量较低,所述刻蚀停止层106和隔离膜105刻蚀选择比增大的效果不显著,从而容易降低所述刻蚀停止层106顶部用于定义刻蚀停止位置的效果;如果注入剂量过大,容易导致所述刻蚀停止层106中硅离子的掺杂浓度较高,进而容易增加所述刻蚀停止层106中产生漏电流等问题的概率。为此,本实施例中,硅离子的注入剂量为5.0e12原子每平方厘米至1.0e16原子每平方厘米。It should also be noted that, in this embodiment, the implantation dose of silicon ions should not be too small, nor should it be too large. If the implant dose is too small, it will easily lead to low silicon content in the etch stop layer 106, and the effect of increasing the etch selectivity ratio of the etch stop layer 106 and the isolation film 105 is not significant, thereby easily reducing the silicon content of the etch stop layer 106. The top of the etch stop layer 106 is used to define the effect of the etch stop position; if the implantation dose is too large, it is easy to cause the doping concentration of silicon ions in the etch stop layer 106 to be relatively high, and then it is easy to increase the amount of the etch stop layer. The probability of problems such as leakage current in 106. Therefore, in this embodiment, the silicon ion implantation dose is 5.0e12 atoms per square centimeter to 1.0e16 atoms per square centimeter.

此外,为保证硅离子能够注入到周边区I的预设区域且避免将硅离子注入到核心区II内,本实施例中,硅离子的注入角度为0°至5°。其中,所述注入角度指的是注入方向与所述衬底100表面法线的夹角。In addition, in order to ensure that silicon ions can be implanted into the predetermined area of the peripheral region I and avoid implanting silicon ions into the core region II, in this embodiment, the implantation angle of silicon ions is 0° to 5°. Wherein, the implantation angle refers to the included angle between the implantation direction and the surface normal of the substrate 100 .

本实施例中,通过合理设定硅离子的注入能量、注入剂量以及注入角度等参数并合理搭配使用,从而使所述刻蚀停止层106顶部用于定义刻蚀停止位置的作用更为显著。In this embodiment, the role of the top of the etching stop layer 106 in defining the etching stop position is more significant by properly setting the implantation energy, implantation dose, and implantation angle of silicon ions and using them in combination.

而且,通过合理设定所述注入能量、注入剂量和注入角度等参数,从而使所述刻蚀停止层106的厚度能够达到工艺需求。因此,本实施例中,所述刻蚀停止层106的厚度不宜过小,也不宜过大。如果所述刻蚀停止层106的厚度过小,容易降低后续所述刻蚀停止层106顶部用于定义刻蚀停止位置的作用;如果所述刻蚀停止层106的厚度过大,容易导致后续周边区I隔离层露出的鳍部结构高度过小,形成的输入/输出器件性能不佳。为此,本实施例中,所述刻蚀停止层106的厚度为2nm至4nm。Moreover, the thickness of the etch stop layer 106 can meet the process requirements by setting the implant energy, implant dose, implant angle and other parameters reasonably. Therefore, in this embodiment, the thickness of the etching stop layer 106 should neither be too small nor too large. If the thickness of the etching stop layer 106 is too small, it is easy to reduce the role of the subsequent etching stop layer 106 top for defining the etching stop position; if the thickness of the etching stop layer 106 is too large, it is easy to cause subsequent The height of the fin structure exposed by the isolation layer in the peripheral region I is too small, and the performance of the formed input/output device is not good. Therefore, in this embodiment, the thickness of the etching stop layer 106 is 2 nm to 4 nm.

参考图14,在所述开口300(如图13所示)内形成鳍部材料层115,所述鳍部材料层115与所述鳍部110的材料相同,所述鳍部材料层115和鳍部材料层115底部的鳍部110作为周边区I的鳍部结构120。Referring to FIG. 14 , a fin material layer 115 is formed in the opening 300 (as shown in FIG. 13 ), the fin material layer 115 is made of the same material as the fin 110, and the fin material layer 115 and the fin The fin 110 at the bottom of the material layer 115 is used as the fin structure 120 in the peripheral region I.

在半导体领域中,通常通过使周边区栅氧化层厚度大于核心区栅氧化层厚度的方式使所述周边区栅介质层厚度大于核心区栅介质层厚度,与周边区和核心区均采用沟道叠层的方案相比,本发明实施例中所述周边区I采用鳍部结构 120、所述核心区II采用沟道叠层103,后续可以在不同的工艺步骤中形成周边区I和核心区II的栅氧化层,避免进行去除所述核心区部分厚度栅氧化层的步骤,使所述周边区I和核心区II栅氧化层的形成步骤不会互相影响,从而简化了工艺流程、降低了工艺难度,而且有利于降低工艺成本;此外,栅氧化层通常和隔离层的材料相同,避免进行去除所述核心区部分厚度栅氧化层的步骤,从而避免了隔离层在该步骤中发生损失的问题,有利于降低核心区II隔离层露出的鳍部110表面积增大的概率,降低了寄生器件的鳍部表面积,提升了半导体结构的电学性能。In the field of semiconductors, the thickness of the gate dielectric layer in the peripheral region is usually greater than the thickness of the gate dielectric layer in the core region by making the thickness of the gate oxide layer in the peripheral region greater than the thickness of the gate oxide layer in the core region, and both the peripheral region and the core region use a channel Compared with the stacking scheme, in the embodiment of the present invention, the peripheral region I adopts the fin structure 120, and the core region II adopts the channel stack 103, and the peripheral region I and the core region can be formed in different process steps later. The gate oxide layer of II avoids the step of removing part of the thickness of the gate oxide layer in the core region, so that the formation steps of the gate oxide layer in the peripheral region I and core region II will not affect each other, thereby simplifying the process flow and reducing the cost of the gate oxide layer. process difficulty, and help to reduce process cost; in addition, the gate oxide layer is generally the same material as the isolation layer, avoiding the step of removing part of the thickness of the gate oxide layer in the core region, thereby avoiding the loss of the isolation layer in this step The problem is that it is beneficial to reduce the possibility of increasing the surface area of the fin 110 exposed by the isolation layer of the core region II, reduce the surface area of the fin of the parasitic device, and improve the electrical performance of the semiconductor structure.

本实施例中,所述鳍部材料层115和鳍部110的材料相同,所述鳍部材料层115的材料也为Si。通过使所述鳍部材料层115和鳍部110的材料相同,从而使所述鳍部材料层115和鳍部材料层115底部的鳍部110构成周边区I鳍部结构120,从而提供输入/输出器件的沟道。In this embodiment, the material of the fin material layer 115 is the same as that of the fin 110 , and the material of the fin material layer 115 is also Si. By making the material of the fin material layer 115 and the fin portion 110 the same, the fin material layer 115 and the fin portion 110 at the bottom of the fin material layer 115 constitute the peripheral region I fin structure 120, thereby providing input/ channel of the output device.

本实施例中,采用外延生长工艺,在所述开口300内形成鳍部材料层115,从而有利于提高所述鳍部材料层115的形成质量,相应有利于提高周边区I鳍部结构120的形成质量,优化了输入/输出器件的电学性能。In this embodiment, the fin material layer 115 is formed in the opening 300 by adopting an epitaxial growth process, which is beneficial to improving the formation quality of the fin material layer 115 and correspondingly improving the quality of the fin structure 120 in the peripheral region I. The quality of the formation optimizes the electrical performance of the input/output device.

本实施例中,形成所述鳍部材料层115的步骤中,所述鳍部材料层115的顶部与所述沟道叠层103顶部齐平,有利于提高工艺兼容性,降低半导体结构产生差异(variability)问题的概率。In this embodiment, in the step of forming the fin material layer 115, the top of the fin material layer 115 is flush with the top of the channel stack 103, which is beneficial to improve process compatibility and reduce differences in semiconductor structures. (variability) the probability of the problem.

结合参考图13,本实施例中,形成所述开口300后,形成所述鳍部结构120 之前,所述形成方法还包括:去除所述第一掩膜层108。Referring to FIG. 13 , in this embodiment, after forming the opening 300 and before forming the fin structure 120 , the forming method further includes: removing the first mask layer 108 .

本实施例中,所述第一掩膜层108的材料为光刻胶,因此通过湿法去胶工艺或干法刻蚀工艺去除所述第一掩膜层108。In this embodiment, the material of the first mask layer 108 is photoresist, so the first mask layer 108 is removed by a wet stripping process or a dry etching process.

在其他实施例中,根据实际工艺需求,还可以在形成所述鳍部结构之后,去除所述第一掩膜层。In other embodiments, according to actual process requirements, the first mask layer may be removed after the fin structure is formed.

参考图15,形成周边区I的鳍部结构120后,刻蚀所述隔离膜105(如图 14所示),刻蚀后的剩余隔离膜105作为隔离层130,所述核心区II的隔离层 130b露出所述核心区II的沟道叠层103,所述周边区I的隔离层130a覆盖所述鳍部结构120的部分侧壁。Referring to FIG. 15, after forming the fin structure 120 in the peripheral region I, the isolation film 105 (as shown in FIG. 14 ) is etched, and the remaining isolation film 105 after etching is used as the isolation layer 130. The isolation of the core region II The layer 130b exposes the channel stack 103 of the core region II, and the isolation layer 130a of the peripheral region I covers part of the sidewall of the fin structure 120 .

由于所述核心区II的沟道层102与所述牺牲层101交替间隔设置,因此,在所述鳍部结构120顶部与所述沟道叠层103顶部齐平的情况下,所述周边区 I的鳍部结构120可用作沟道的材料较多。本实施例中,以所述刻蚀停止层106 顶部为停止位置,刻蚀所述隔离膜105,从而使所述周边区I的隔离层130a顶部高于核心区II的隔离层130b顶部,因此在使所述隔离层130露出核心区II 沟道叠层103的同时,使所述隔离层130露出的周边区I鳍部结构120高度较小,从而有利于降低周边区I鳍部结构120上的寄生电容,优化了输入/输出器件的电学性能。Since the channel layers 102 of the core region II and the sacrificial layers 101 are alternately arranged at intervals, when the top of the fin structure 120 is flush with the top of the channel stack 103, the peripheral region The fin structure 120 of I has more material that can be used as a channel. In this embodiment, the isolation film 105 is etched with the top of the etching stop layer 106 as the stop position, so that the top of the isolation layer 130a in the peripheral region I is higher than the top of the isolation layer 130b in the core region II, so While the isolation layer 130 exposes the channel stack 103 in the core region II, the height of the fin structure 120 in the peripheral region I exposed by the isolation layer 130 is relatively small, thereby helping to reduce the height of the fin structure 120 in the peripheral region I. parasitic capacitance, optimizing the electrical performance of the input/output device.

本实施例中,采用干法刻蚀工艺,刻蚀所述隔离膜105。干法刻蚀工艺具有较好的刻蚀剖面控制性,有利于提高所述隔离层130的形成质量。In this embodiment, a dry etching process is used to etch the isolation film 105 . The dry etching process has better controllability of the etching profile, which is beneficial to improving the formation quality of the isolation layer 130 .

参考图16至图19,形成所述隔离层130后,还包括:形成第一栅氧化层 135,所述第一栅氧化层135覆盖所述隔离层130露出的鳍部结构120表面;形成第二栅氧化层141,所述第二栅氧化层141位于所述沟道层102表面,所述第二栅氧化层141的厚度小于所述第一栅氧化层135的厚度。Referring to FIG. 16 to FIG. 19, after forming the isolation layer 130, it further includes: forming a first gate oxide layer 135, the first gate oxide layer 135 covering the surface of the fin structure 120 exposed by the isolation layer 130; forming a second gate oxide layer 135; Two gate oxide layers 141 , the second gate oxide layer 141 is located on the surface of the channel layer 102 , and the thickness of the second gate oxide layer 141 is smaller than the thickness of the first gate oxide layer 135 .

通过使所述第二栅氧化层141的厚度小于所述第一栅氧化层135的厚度,从而使输入/输出器件的栅介质层厚度较大,有利于提高输入/输出器件的击穿电压。By making the thickness of the second gate oxide layer 141 smaller than the thickness of the first gate oxide layer 135 , the thickness of the gate dielectric layer of the input/output device is increased, which is beneficial to improve the breakdown voltage of the input/output device.

本发明实施例中在不同的工艺步骤中形成周边区I和核心区II的栅氧化层,避免进行去除所述核心区部分厚度栅氧化层的步骤,使所述周边区I和核心区 II栅氧化层的形成步骤不会互相影响,从而简化了工艺流程、降低了工艺难度,而且有利于降低工艺成本;此外,栅氧化层通常和隔离层的材料相同,避免进行去除所述核心区部分厚度栅氧化层的步骤,从而避免了隔离层在该步骤中发生损失的问题,从而有利于降低核心区II隔离层130b露出的鳍部110表面积增大的概率,降低了寄生器件的鳍部表面积,提升了半导体结构的电学性能。In the embodiment of the present invention, the gate oxide layer of the peripheral region I and the core region II is formed in different process steps, avoiding the step of removing the gate oxide layer with a partial thickness of the core region, and making the gate oxide layer of the peripheral region I and the core region II The formation steps of the oxide layer will not affect each other, thereby simplifying the process flow, reducing the difficulty of the process, and helping to reduce the cost of the process; in addition, the material of the gate oxide layer is usually the same as that of the isolation layer, and it is avoided to remove part of the thickness of the core region. gate oxide layer, thereby avoiding the problem of loss of the isolation layer in this step, thereby helping to reduce the probability of increasing the surface area of the fin 110 exposed by the isolation layer 130b in the core region II, and reducing the surface area of the fin of the parasitic device, The electrical performance of the semiconductor structure is improved.

本实施例中,所述第一栅氧化层135和第二栅氧化层141与所述隔离层130 的材料相同,所述第一栅氧化层135和第二栅氧化层141的材料为氧化硅。在其他实施例中,所述第一栅氧化层和第二栅氧化层的材料还可以为氮氧化硅。In this embodiment, the material of the first gate oxide layer 135 and the second gate oxide layer 141 is the same as that of the isolation layer 130, and the material of the first gate oxide layer 135 and the second gate oxide layer 141 is silicon oxide . In other embodiments, the material of the first gate oxide layer and the second gate oxide layer may also be silicon oxynitride.

具体地,以下结合附图对形成第一栅氧化层135和第二栅氧化层141的步骤进行详细说明。Specifically, the steps of forming the first gate oxide layer 135 and the second gate oxide layer 141 will be described in detail below with reference to the accompanying drawings.

如图16所示,形成横跨所述鳍部结构120和沟道叠层103的伪栅结构137,所述伪栅结构137包括第一栅氧化层135、以及覆盖所述第一栅氧化层135的伪栅层136。As shown in FIG. 16, a dummy gate structure 137 is formed across the fin structure 120 and the channel stack 103, the dummy gate structure 137 includes a first gate oxide layer 135, and covers the first gate oxide layer 135 dummy gate layer 136 .

需要说明的是,所述伪栅层136的侧壁上还形成有侧壁层138,所述侧壁层138用于在半导体结构的形成过程中保护所述伪栅层136的侧壁。It should be noted that a sidewall layer 138 is further formed on the sidewall of the dummy gate layer 136 , and the sidewall layer 138 is used to protect the sidewall of the dummy gate layer 136 during the formation of the semiconductor structure.

如图17所示,在所述伪栅结构137露出的衬底100上形成介质层139。As shown in FIG. 17 , a dielectric layer 139 is formed on the substrate 100 where the dummy gate structure 137 is exposed.

如图18示,去除所述伪栅层136,分别在所述周边区I的介质层139内形成第一开口340、在所述核心区II的介质层139内形成第二开口350,所述第一开口340和第二开口350露出所述第一栅氧化层135。As shown in FIG. 18, the dummy gate layer 136 is removed, and a first opening 340 is formed in the dielectric layer 139 of the peripheral region I, and a second opening 350 is formed in the dielectric layer 139 of the core region II. The first opening 340 and the second opening 350 expose the first gate oxide layer 135 .

如图19所示,在所述第一开口340内形成保护层147;形成所述保护层147 后,去除所述第二开口350露出的第一栅氧化层135;去除所述牺牲层101;去除所述牺牲层101后,在所述第二开口350露出的沟道层102表面形成第二栅氧化层141,所述第二栅氧化层141的厚度小于第一栅氧化层135的厚度。As shown in FIG. 19 , a protective layer 147 is formed in the first opening 340; after the protective layer 147 is formed, the first gate oxide layer 135 exposed by the second opening 350 is removed; the sacrificial layer 101 is removed; After removing the sacrificial layer 101 , a second gate oxide layer 141 is formed on the surface of the channel layer 102 exposed by the second opening 350 , and the thickness of the second gate oxide layer 141 is smaller than that of the first gate oxide layer 135 .

参考图20,形成所述第二栅氧化层141之后,去除所述保护层147;形成覆盖所述第一栅氧化层135和第二栅氧化层141的高k介质层142、以及覆盖所述高k介质层142的栅电极层143,所述周边区I的第一栅氧化层135和高k 介质层142构成周边区I的栅介质层(未标示),所述周边区I的栅介质层和栅电极层143构成第一栅极结构144,所述核心区II的第二栅氧化层141和高k 介质层142构成核心区II的栅介质层(未标示),所述核心区II的栅介质层和栅电极层143构成第二栅极结构145。Referring to FIG. 20, after forming the second gate oxide layer 141, remove the protection layer 147; form a high-k dielectric layer 142 covering the first gate oxide layer 135 and the second gate oxide layer 141, and cover the The gate electrode layer 143 of the high-k dielectric layer 142, the first gate oxide layer 135 and the high-k dielectric layer 142 of the peripheral region I constitute the gate dielectric layer (not shown) of the peripheral region I, and the gate dielectric layer of the peripheral region I layer and the gate electrode layer 143 constitute the first gate structure 144, the second gate oxide layer 141 and the high-k dielectric layer 142 of the core region II constitute the gate dielectric layer (not marked) of the core region II, and the core region II The gate dielectric layer and the gate electrode layer 143 form a second gate structure 145 .

所述第二栅氧化层141厚度小于所述第一栅氧化层135厚度,从而使所述核心区II的栅介质层厚度小于周边区I的栅介质层厚度。The thickness of the second gate oxide layer 141 is smaller than that of the first gate oxide layer 135 , so that the thickness of the gate dielectric layer in the core region II is smaller than the thickness of the gate dielectric layer in the peripheral region I.

在其他实施例中,还可以在去除所述牺牲层后,不形成所述第二栅氧化层,从而使所述核心区的栅介质层包括高k介质层、外围区的栅介质层包括第一栅氧化层和高k介质层,进而使所述核心区的栅介质层厚度小于外围区的栅介质层厚度。In other embodiments, the second gate oxide layer may not be formed after removing the sacrificial layer, so that the gate dielectric layer in the core region includes a high-k dielectric layer, and the gate dielectric layer in the peripheral region includes a second gate dielectric layer. A gate oxide layer and a high-k dielectric layer, so that the thickness of the gate dielectric layer in the core area is smaller than the thickness of the gate dielectric layer in the peripheral area.

本实施例中,所述第一栅极结构144和第二栅极结构145为金属栅结构。In this embodiment, the first gate structure 144 and the second gate structure 145 are metal gate structures.

相应的,本发明还提供一种半导体结构。参考图20,示出了本发明半导体结构一实施例的结构示意图。Correspondingly, the present invention also provides a semiconductor structure. Referring to FIG. 20 , it shows a schematic structural diagram of an embodiment of the semiconductor structure of the present invention.

所述半导体结构包括:衬底100,所述衬底100包括用于形成输入/输出器件的周边区I和用于形成核心器件的核心区II;鳍部110,凸出于所述衬底100 表面;沟道结构层125,位于所述核心区II的鳍部110上且与所述鳍部110间隔设置,所述沟道结构层125包括多个间隔设置的沟道层102;鳍部材料层115,位于所述周边区I的鳍部110上,所述鳍部材料层115和所述鳍部110的材料相同,所述鳍部材料层115和鳍部材料层115底部的鳍部110构成鳍部结构120;隔离层130,位于所述沟道结构层125和鳍部结构120露出的衬底100上,所述核心区II的隔离层130露出所述核心区II鳍部与沟道结构层125之间的间隔,所述周边区I的隔离层130覆盖所述鳍部结构120的部分侧壁。The semiconductor structure includes: a substrate 100 including a peripheral region I for forming input/output devices and a core region II for forming core devices; fins 110 protruding from the substrate 100 surface; channel structure layer 125, located on the fin 110 of the core region II and spaced apart from the fin 110, the channel structure layer 125 includes a plurality of channel layers 102 spaced apart; fin material Layer 115, located on the fin portion 110 of the peripheral region I, the fin portion material layer 115 and the fin portion 110 are made of the same material, the fin portion material layer 115 and the fin portion 110 at the bottom of the fin portion material layer 115 Constituting the fin structure 120; the isolation layer 130 is located on the substrate 100 exposed by the channel structure layer 125 and the fin structure 120, and the isolation layer 130 of the core region II exposes the fin and channel of the core region II The space between the structure layers 125 , the isolation layer 130 of the peripheral region I covers part of the sidewall of the fin structure 120 .

本发明实施例中,核心器件为全包围栅极场效应晶体管,有利于提高第二栅极结构145对沟道层102的控制能力,从而优化核心器件的电学性能。而且,与周边区和核心区均采用沟道结构层和全包围栅极结构的方案相比,本发明实施例中所述周边区I采用鳍部结构120、所述核心区II采用沟道结构层125,所述周边区I和核心区II的栅氧化层可以在不同步骤中形成,有利于避免所述周边区I和核心区II栅氧化层的形成步骤互相影响,简化了工艺流程、降低了工艺难度,而且有利于降低工艺成本。In the embodiment of the present invention, the core device is an all-enclosed gate field effect transistor, which is beneficial to improve the control ability of the second gate structure 145 on the channel layer 102, thereby optimizing the electrical performance of the core device. Moreover, compared with the solution in which both the peripheral region and the core region adopt a channel structure layer and a fully surrounded gate structure, in the embodiment of the present invention, the peripheral region I adopts the fin structure 120, and the core region II adopts the channel structure Layer 125, the gate oxide layer of the peripheral region I and the core region II can be formed in different steps, which is beneficial to avoid the mutual influence of the formation steps of the gate oxide layer of the peripheral region I and the core region II, simplifying the process flow and reducing the It reduces the difficulty of the process and is conducive to reducing the cost of the process.

此外,在半导体领域中,栅氧化层通常和隔离层的材料相同,本发明实施例中避免进行去除所述核心区II部分厚度栅氧化层的步骤,避免了所述隔离层 130在该步骤中发生损失的问题,从而有利于降低核心区II隔离层130b露出的鳍部110表面积增大的概率,降低了寄生器件的鳍部表面积,提升了半导体结构的电学性能。In addition, in the field of semiconductors, the material of the gate oxide layer is generally the same as that of the isolation layer. In the embodiment of the present invention, the step of removing the gate oxide layer with a partial thickness of the core region II is avoided, and the isolation layer 130 is avoided in this step. The problem of loss occurs, which helps to reduce the probability of increasing the surface area of the fin 110 exposed by the isolation layer 130b in the core region II, reduces the surface area of the fin of the parasitic device, and improves the electrical performance of the semiconductor structure.

所述衬底100用于为全包围栅极晶体管和鳍式场效应管晶体管的形成提供工艺平台。The substrate 100 is used to provide a process platform for the formation of all-around gate transistors and fin field effect transistors.

本实施例中,所述衬底100为硅衬底。在其他实施例中,所述衬底的材料还可以为锗、锗化硅、碳化硅、砷化镓或镓化铟等其他材料,所述衬底还能够为绝缘体上的硅衬底或者绝缘体上的锗衬底等其他类型的衬底。所述衬底的材料可以是适宜于工艺需要或易于集成的材料。In this embodiment, the substrate 100 is a silicon substrate. In other embodiments, the material of the substrate can also be other materials such as germanium, silicon germanium, silicon carbide, gallium arsenide or gallium indium, and the substrate can also be a silicon-on-insulator substrate or a silicon-on-insulator substrate. Other types of substrates such as germanium substrates. The material of the substrate may be a material suitable for process requirements or easy to integrate.

所述鳍部110露出部分衬底100,从而为所述隔离层130的形成提供工艺基础。本实施例中,所述鳍部110与所述衬底100通过对同一半导体材料层刻蚀所得到。在其他实施例中,所述鳍部也可以是外延生长于所述衬底上的半导体层,从而达到精确控制所述鳍部高度的目的。The fin portion 110 exposes part of the substrate 100 , thereby providing a process basis for the formation of the isolation layer 130 . In this embodiment, the fin portion 110 and the substrate 100 are obtained by etching the same semiconductor material layer. In other embodiments, the fin may also be a semiconductor layer epitaxially grown on the substrate, so as to achieve the purpose of precisely controlling the height of the fin.

因此,本实施例中,所述鳍部110的材料与所述衬底100的材料相同,所述鳍部110的材料为硅。在其他实施例中,所述鳍部的材料还可以是锗、锗化硅、碳化硅、砷化镓或镓化铟等适宜于形成鳍部的半导体材料,所述鳍部也可以与所述衬底的材料不同。Therefore, in this embodiment, the material of the fin portion 110 is the same as that of the substrate 100 , and the material of the fin portion 110 is silicon. In other embodiments, the material of the fins can also be germanium, silicon germanium, silicon carbide, gallium arsenide, or gallium indium, which are suitable for forming fins, and the fins can also be combined with the The material of the substrate is different.

所述沟道层102用于提供全包围栅极晶体管的沟道。The channel layer 102 is used to provide a channel fully surrounding the gate transistor.

本实施例中,所述半导体结构为NMOS晶体管,所述沟道层102的材料为Si,从而提升NMOS晶体管的性能。在其他实施例中,当所述半导体结构为 PMOS晶体管时,为了提升PMOS晶体管的性能,可以采用SiGe沟道技术,相应的,所述鳍部和沟道层的材料均为SiGe。In this embodiment, the semiconductor structure is an NMOS transistor, and the material of the channel layer 102 is Si, thereby improving the performance of the NMOS transistor. In other embodiments, when the semiconductor structure is a PMOS transistor, in order to improve the performance of the PMOS transistor, SiGe channel technology can be used. Correspondingly, the materials of the fin and the channel layer are both SiGe.

本实施例中,所述鳍部110上形成有两个沟道层102。在其他实施例中,根据实际工艺需求,所述沟道层的数量不仅限于两个。In this embodiment, two channel layers 102 are formed on the fin portion 110 . In other embodiments, according to actual process requirements, the number of the channel layers is not limited to two.

本实施例中,所述鳍部材料层115和所述鳍部110的材料相同,所述鳍部材料层115的材料也为Si。通过使所述鳍部材料层115和鳍部110的材料相同,从而使所述鳍部材料层115和鳍部材料层115底部的鳍部110构成周边区I的鳍部结构120,从而提供输入/输出器件的沟道。In this embodiment, the material of the fin material layer 115 is the same as that of the fin 110 , and the material of the fin material layer 115 is also Si. By making the material of the fin material layer 115 and the fin 110 the same, so that the fin material layer 115 and the fin 110 at the bottom of the fin material layer 115 constitute the fin structure 120 of the peripheral region 1, thereby providing input / Channel of the output device.

本实施例中,所述鳍部材料层115顶部与所述沟道结构层125顶部齐平,有利于提高鳍部结构120和沟道结构层125的高度一致性,降低半导体结构产生差异问题的概率。In this embodiment, the top of the fin material layer 115 is flush with the top of the channel structure layer 125, which is conducive to improving the height consistency between the fin structure 120 and the channel structure layer 125, and reducing the problem of differences in semiconductor structures. probability.

本实施例中,所述隔离层130的材料为氧化硅,有利于降低工艺成本以及提高隔离层130用于隔离相邻器件的作用。在其他实施例中,所述隔离层的材料还可以为氮化硅、氮氧化硅等其他绝缘材料。In this embodiment, the material of the isolation layer 130 is silicon oxide, which is beneficial to reduce the process cost and improve the function of the isolation layer 130 for isolating adjacent devices. In other embodiments, the material of the isolation layer may also be other insulating materials such as silicon nitride and silicon oxynitride.

本实施例中,所述周边区I隔离层130顶部高于核心区II隔离层130顶部,从而使所述隔离层130露出的周边区I鳍部结构120的高度较小,有利于降低周边区I鳍部结构120上的寄生电容,优化了输入/输出器件的电学性能。In this embodiment, the top of the isolation layer 130 in the peripheral region I is higher than the top of the isolation layer 130 in the core region II, so that the height of the fin structure 120 in the peripheral region I exposed by the isolation layer 130 is smaller, which is beneficial to reduce the The parasitic capacitance on the I-fin structure 120 optimizes the electrical performance of the I/O device.

需要说明的是,本实施例中,所述半导体结构还包括:刻蚀停止层106,位于所述周边区I的隔离层130顶部,所述刻蚀停止层106底部高于所述核心区II鳍部110的顶部。It should be noted that, in this embodiment, the semiconductor structure further includes: an etch stop layer 106 located on the top of the isolation layer 130 in the peripheral region I, and the bottom of the etch stop layer 106 is higher than that of the core region II the top of the fin 110 .

所述刻蚀停止层106顶部用于作为形成所述隔离层130时定义周边区I隔离层130a的刻蚀停止位置,从而使所述周边区I隔离层130a顶部高于所述核心区II隔离层130b顶部,所述隔离层130露出的周边区I鳍部结构120高度较小,有利于降低周边区I鳍部结构120上的寄生电容,优化了输入/输出器件的电学性能。The top of the etching stop layer 106 is used as an etching stop position for defining the peripheral region I isolation layer 130a when forming the isolation layer 130, so that the top of the peripheral region I isolation layer 130a is higher than the core region II isolation layer. On the top of the layer 130b, the height of the fin structure 120 in the peripheral region I exposed by the isolation layer 130 is relatively small, which is beneficial to reduce the parasitic capacitance on the fin structure 120 in the peripheral region I and optimizes the electrical performance of the input/output device.

本实施例中,所述刻蚀停止层106为掺杂有硅离子的隔离层130材料。本实施例中,所述隔离层130的材料为氧化硅,所述刻蚀停止层106的材料相应为掺杂有硅离子的氧化硅。In this embodiment, the etching stop layer 106 is a material of the isolation layer 130 doped with silicon ions. In this embodiment, the material of the isolation layer 130 is silicon oxide, and the material of the etching stop layer 106 is silicon oxide doped with silicon ions.

掺杂有硅离子的氧化硅材料硬度较大,而且,氧化硅和硅的刻蚀选择比较大,有利于提高所述隔离层130和刻蚀停止层106的刻蚀选择比,从而使所述刻蚀停止层106顶部能够起到定义刻蚀停止位置的作用。The silicon oxide material doped with silicon ions has higher hardness, and the etching selectivity of silicon oxide and silicon is relatively large, which is conducive to improving the etching selectivity ratio of the isolation layer 130 and the etching stop layer 106, so that the The top of the etch stop layer 106 can function to define etch stop locations.

因此,本实施例中,所述刻蚀停止层106中硅离子的掺杂浓度不宜过小,也不宜过大。如果所述刻蚀停止层106中硅离子的掺杂浓度过小,所述刻蚀停止层106和隔离层130刻蚀选择比增大的效果不显著,从而容易降低所述刻蚀停止层106顶部用于定义刻蚀停止位置的作用;如果所述刻蚀停止层106中硅离子的掺杂浓度过大,容易增加所述刻蚀停止层106中产生漏电流等问题的概率。为此,本实施例中,所述刻蚀停止层106中硅离子的掺杂浓度为1.0e18原子每立方厘米至50.0e20原子每立方厘米。Therefore, in this embodiment, the doping concentration of silicon ions in the etching stop layer 106 should not be too small, nor should it be too large. If the doping concentration of silicon ions in the etch stop layer 106 is too small, the effect of increasing the etch selectivity ratio of the etch stop layer 106 and the isolation layer 130 is not significant, so that the etch stop layer 106 is easily reduced. The top is used to define the etching stop position; if the doping concentration of silicon ions in the etching stop layer 106 is too high, the probability of problems such as leakage current in the etching stop layer 106 will easily increase. Therefore, in this embodiment, the doping concentration of silicon ions in the etching stop layer 106 is 1.0e18 atoms per cubic centimeter to 50.0e20 atoms per cubic centimeter.

需要说明的是,本实施例中,所述周边区I刻蚀停止层106顶部至核心区 II隔离层130b顶部的距离不宜过小,也不宜过大。如果所述距离过小,由于所述核心区II的沟道层102与所述鳍部110间隔设置,而周边区I为鳍部结构120,容易导致周边区I隔离层130a露出的鳍部结构120高度过大,导致输入/输出器件鳍部结构120上的寄生电容过大;如果所述距离过大,由于所述核心区II隔离层130b露出所述核心区II鳍部110与所述沟道结构层125之间的间隔,因此,所述周边区I的隔离层130a露出的鳍部结构120高度过小,所述鳍部结构120用于提供输入/输出器件的材料过少,容易对输入/输出器件的电学性能如驱动电流等产生不良影响。为此,本实施例中,所述周边区I的刻蚀停止层106 顶部至核心区II隔离层130b顶部的距离大于0nm且小于65nm。It should be noted that, in this embodiment, the distance from the top of the etching stop layer 106 in the peripheral region I to the top of the isolation layer 130b in the core region II should not be too small, nor should it be too large. If the distance is too small, since the channel layer 102 of the core region II is spaced from the fin 110, and the peripheral region I is the fin structure 120, it is easy to cause the exposed fin structure of the isolation layer 130a in the peripheral region I. If the height of 120 is too large, the parasitic capacitance on the fin structure 120 of the input/output device is too large; if the distance is too large, the core region II isolation layer 130b exposes the Therefore, the height of the fin structure 120 exposed by the isolation layer 130a of the peripheral region 1 is too small, and the material of the fin structure 120 for providing input/output devices is too small, which is easy to be damaged. The electrical performance of the input/output device, such as the drive current, will have adverse effects. Therefore, in this embodiment, the distance from the top of the etching stop layer 106 in the peripheral region I to the top of the isolation layer 130b in the core region II is greater than 0 nm and less than 65 nm.

具体地,本实施例中,所述周边区I的刻蚀停止层106顶部至所述鳍部结构120顶部的距离大于35nm且小于50nm,所述核心区I的隔离层130b顶部至所述沟道结构层125顶部的距离大于50nm且小于100nm。Specifically, in this embodiment, the distance from the top of the etching stop layer 106 in the peripheral region I to the top of the fin structure 120 is greater than 35 nm and less than 50 nm, and the distance from the top of the isolation layer 130b in the core region I to the trench The distance from the top of the track structure layer 125 is greater than 50nm and less than 100nm.

还需要说明的是,本实施例中,所述刻蚀停止层106的厚度不宜过小,也不宜过大。如果所述厚度过小,容易降低所述刻蚀停止层106顶部用于作为定义刻蚀停止位置的作用;如果所述厚度过大,容易导致周边区I隔离层130a露出的鳍部结构120高度过小,形成的输入/输出器件性能不佳。为此,本实施例中,所述刻蚀停止层106的厚度为2nm至4nm。It should also be noted that, in this embodiment, the thickness of the etching stop layer 106 should not be too small, nor should it be too large. If the thickness is too small, it is easy to reduce the top of the etching stop layer 106 for defining the etching stop position; if the thickness is too large, it is easy to cause the height of the fin structure 120 exposed by the isolation layer 130a in the peripheral region I. Too small and the resulting I/O device has poor performance. Therefore, in this embodiment, the thickness of the etching stop layer 106 is 2 nm to 4 nm.

本实施例中,所述半导体结构还包括:第一栅氧化层135,位于所述隔离层130露出的鳍部结构120表面;第二栅氧化层141,位于所述隔离层130露出的沟道结构层125表面,所述第二栅氧化层141的厚度小于所述第一栅氧化层135的厚度。In this embodiment, the semiconductor structure further includes: a first gate oxide layer 135 located on the surface of the fin structure 120 exposed by the isolation layer 130; a second gate oxide layer 141 located on the channel exposed by the isolation layer 130 On the surface of the structure layer 125 , the thickness of the second gate oxide layer 141 is smaller than the thickness of the first gate oxide layer 135 .

通过使所述第二栅氧化层141的厚度小于所述第一栅氧化层135的厚度,从而使输入/输出器件的栅介质层厚度较大,有利于提高输入/输出器件的击穿电压。By making the thickness of the second gate oxide layer 141 smaller than the thickness of the first gate oxide layer 135 , the thickness of the gate dielectric layer of the input/output device is increased, which is beneficial to improve the breakdown voltage of the input/output device.

本发明实施例中所述周边区I采用鳍部结构120、所述核心区II采用沟道结构层125,从而所述周边区I和核心区II栅氧化层的形成步骤不会互相影响,简化了形成半导体结构的工艺流程,而且有利于降低工艺成本;此外,栅氧化层和隔离层的材料通常相同,本发明实施例中避免了去除核心区II部分厚度栅氧化层的步骤中隔离层的损失,有利于降低核心区II隔离层露出的鳍部110表面积增大的概率,降低了寄生器件的鳍部表面积,提升了半导体结构的电学性能。In the embodiment of the present invention, the peripheral region I adopts the fin structure 120, and the core region II adopts the channel structure layer 125, so that the formation steps of the peripheral region I and the core region II gate oxide layer will not affect each other, simplifying The process flow for forming the semiconductor structure is improved, and it is beneficial to reduce the process cost; in addition, the materials of the gate oxide layer and the isolation layer are usually the same, and in the embodiment of the present invention, the separation of the isolation layer in the step of removing the gate oxide layer with a partial thickness of the core region II is avoided. The loss is beneficial to reduce the probability of increasing the surface area of the fin 110 exposed by the isolation layer of the core region II, reduces the surface area of the fin of the parasitic device, and improves the electrical performance of the semiconductor structure.

本实施例中,所述第一栅氧化层135和第二栅氧化层141与所述隔离层130 的材料相同,所述第一栅氧化层135和第二栅氧化层141的材料为氧化硅。在其他实施例中,所述第一栅氧化层和第二栅氧化层的材料还可以为氮氧化硅。In this embodiment, the material of the first gate oxide layer 135 and the second gate oxide layer 141 is the same as that of the isolation layer 130, and the material of the first gate oxide layer 135 and the second gate oxide layer 141 is silicon oxide . In other embodiments, the material of the first gate oxide layer and the second gate oxide layer may also be silicon oxynitride.

需要说明的是,本实施例中,所述半导体结构还包括:高k介质层142,覆盖第一栅氧化层135和第二栅氧化层141;栅电极层143,覆盖所述高k介质层142,所述周边区I的第一栅氧化层135和高k介质层142构成周边区I的栅介质层(未标示),所述周边区I的栅介质层和栅电极层143构成第一栅极结构,所述核心区II的第二栅氧化层141和高k介质层142构成核心区II的栅介质层 (未标示),所述核心区II的栅介质层和栅电极层143构成第二栅极结构145。It should be noted that, in this embodiment, the semiconductor structure further includes: a high-k dielectric layer 142 covering the first gate oxide layer 135 and the second gate oxide layer 141; a gate electrode layer 143 covering the high-k dielectric layer 142, the first gate oxide layer 135 and the high-k dielectric layer 142 in the peripheral region I constitute the gate dielectric layer (not marked) in the peripheral region I, and the gate dielectric layer and the gate electrode layer 143 in the peripheral region I constitute the first The gate structure, the second gate oxide layer 141 and the high-k dielectric layer 142 of the core region II constitute the gate dielectric layer (not marked) of the core region II, and the gate dielectric layer and the gate electrode layer 143 of the core region II constitute The second gate structure 145 .

所述第二栅氧化层141厚度小于所述第一栅氧化层135厚度,从而使所述核心区II的栅介质层厚度小于周边区I的栅介质层厚度。在其他实施例中,所述第二栅介质层还可以不包括栅氧化层。The thickness of the second gate oxide layer 141 is smaller than that of the first gate oxide layer 135 , so that the thickness of the gate dielectric layer in the core region II is smaller than the thickness of the gate dielectric layer in the peripheral region I. In other embodiments, the second gate dielectric layer may not include a gate oxide layer.

本实施例中,所述第一栅极结构144和第二栅极结构145为金属栅结构。In this embodiment, the first gate structure 144 and the second gate structure 145 are metal gate structures.

还需要说明的是,本实施例中,所述半导体结构还包括:侧墙138,位于所述第一栅极结构144和第二栅极结构145的侧壁上;源漏掺杂层(图未示),位于所述第一栅极结构144两侧的鳍部结构120内、以及第二栅极结构145两侧的沟道结构层125内;介质层139,位于所述第一栅极结构144和第二栅极结构145露出的衬底100上。It should also be noted that, in this embodiment, the semiconductor structure further includes: sidewalls 138 located on the sidewalls of the first gate structure 144 and the second gate structure 145; a source-drain doped layer (Fig. not shown), located in the fin structure 120 on both sides of the first gate structure 144, and in the channel structure layer 125 on both sides of the second gate structure 145; the dielectric layer 139, located in the first gate The structure 144 and the second gate structure 145 are exposed on the substrate 100 .

所述半导体结构可以采用前述实施例所述的形成方法所形成,也可以采用其他形成方法所形成。对本实施例所述半导体结构的具体描述,可参考前述实施例中的相应描述,本实施例在此不再赘述。The semiconductor structure may be formed using the forming methods described in the foregoing embodiments, or may be formed using other forming methods. For the specific description of the semiconductor structure described in this embodiment, reference may be made to the corresponding description in the preceding embodiments, and details will not be repeated here in this embodiment.

虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (22)

1. A method of forming a semiconductor structure, comprising:
providing a substrate, wherein the substrate comprises a peripheral region used for forming an input/output device and a core region used for forming a core device, the substrate comprises a substrate, a fin portion protruding out of the substrate and a plurality of channel laminated layers sequentially located on the fin portion, and each channel laminated layer comprises a sacrificial layer and a channel layer located on the sacrificial layer;
forming an isolation film on the substrate exposed by the channel lamination;
removing the channel lamination layer on the peripheral area, and forming an opening in the isolation film;
forming a fin material layer in the opening, wherein the fin material layer is made of the same material as the fin part, and the fin part material layer and the fin part at the bottom of the fin material layer are used as fin part structures of the peripheral area;
after the fin structure in the peripheral area is formed, the isolation film is etched, the etched residual isolation film serves as an isolation layer, the isolation layer in the core area is exposed out of the channel lamination layer in the core area, and the isolation layer in the peripheral area covers part of the side wall of the fin structure.
2. The method of forming a semiconductor structure of claim 1, wherein the step of forming the opening comprises: forming a first mask layer covering the channel lamination layer and the isolation film of the core region; removing the channel lamination layer in the peripheral area by taking the first mask layer as a mask, and forming an opening in the isolation film;
after forming the opening, the forming method further includes: and removing the first mask layer.
3. The method of forming a semiconductor structure of claim 1, wherein the channel stack in the peripheral region is removed using a dry etch process.
4. The method of claim 1, wherein an epitaxial growth process is used to form a layer of fin material within the opening.
5. The method of forming a semiconductor structure of claim 1, wherein in the step of forming the layer of fin material, a top of the layer of fin material is flush with a top of the channel stack.
6. The method of forming a semiconductor structure according to claim 1, wherein after the forming of the isolation film and before the forming of the isolation layer, further comprising: forming an etching stop layer in the isolation film in the peripheral area, wherein the bottom of the etching stop layer is higher than the top of the fin part;
in the step of forming the isolation layer, the top of the etching stop layer is used as a stop position, the isolation film is etched, the isolation layer in the peripheral area and the isolation layer in the core area are formed, and the top of the isolation layer in the peripheral area is higher than that of the isolation layer in the core area.
7. The method of forming a semiconductor structure according to claim 6, wherein the step of forming an etch stop layer in the isolation film in the peripheral region comprises: before forming the opening, forming a second mask layer covering the channel lamination layer and the isolation film of the core region;
and performing ion implantation by taking the second mask layer as a mask to form an etching stop layer.
8. The method for forming a semiconductor structure according to claim 6 or 7, wherein the etch stop layer is formed by implanting silicon ions into the isolation film in the peripheral region.
9. The method of forming a semiconductor structure according to claim 8, wherein the parameters for implanting silicon ions into the isolation film in the peripheral region include: the implantation energy of the silicon ions is 1.0 to 20.0kev, the implantation dose is 5.0 to 1.0 e12 to 16 atoms per square centimeter, and the implantation angle is 0 to 5 °.
10. The method of claim 8, wherein the isolation film is made of silicon oxide, and the etch stop layer is made of silicon oxide doped with silicon ions.
11. The method of forming a semiconductor structure of claim 6, wherein in the step of forming the etch stop layer, the etch stop layer has a thickness of 2nm to 4nm.
12. The method of forming a semiconductor structure of claim 1, further comprising, after forming said spacer layer: forming a pseudo gate structure crossing the fin part structure and the channel lamination layer, wherein the pseudo gate structure covers part of the top and part of the side wall of the fin part structure and the channel lamination layer, and comprises a first gate oxide layer and a pseudo gate layer covering the first gate oxide layer;
forming a dielectric layer on the substrate exposed out of the pseudo gate structure;
removing the pseudo gate layer, and respectively forming a first opening in the dielectric layer of the peripheral region and a second opening in the dielectric layer of the core region, wherein the first opening and the second opening expose the first gate oxide layer;
forming a protective layer in the first opening, wherein the protective layer covers the first gate oxide layer;
after the protective layer is formed, removing the first gate oxide layer exposed from the second opening;
removing the sacrificial layer;
and after removing the sacrificial layer, forming a second gate oxide layer on the surface of the channel layer exposed by the second opening, wherein the thickness of the second gate oxide layer is smaller than that of the first gate oxide layer.
13. A semiconductor structure, comprising:
a substrate including a peripheral region for forming input/output devices and a core region for forming core devices;
the fin part protrudes out of the surface of the substrate;
the channel structure layer is positioned on the fin part of the core region and is arranged at intervals with the fin part, and the channel structure layer comprises a plurality of channel layers arranged at intervals;
the fin material layer is positioned on the fin part of the peripheral area, the material of the fin material layer is the same as that of the fin part, and the fin material layer and the fin part at the bottom of the fin material layer form a fin part structure;
the isolation layer is positioned on the substrate where the channel structure layer and the fin structure are exposed, the isolation layer of the core region is exposed out of the interval between the fin part of the core region and the channel structure layer, and the isolation layer of the peripheral region covers part of the side wall of the fin structure; the top of the isolation layer in the peripheral area is higher than that of the isolation layer in the core area.
14. The semiconductor structure of claim 13, wherein a top of the fin material layer is flush with a top of the channel structure layer.
15. The semiconductor structure of claim 13, further comprising an etch stop layer on top of the isolation layer in the peripheral region, wherein a bottom of the etch stop layer is higher than a top of the core region fin.
16. The semiconductor structure of claim 15, wherein a distance from a top of the etch stop layer to a top of the core region isolation layer is greater than 0nm and less than 65nm.
17. The semiconductor structure of claim 15, wherein a distance from a top of the etch stop layer to a top of the fin structure is greater than 35nm and less than 50nm, and a distance from a top of the isolation layer of the core region to a top of the channel structure layer is greater than 50nm and less than 100nm.
18. The semiconductor structure of claim 15, wherein the etch stop layer has a thickness of 2nm to 4nm.
19. The semiconductor structure of claim 15, wherein the etch stop layer is a spacer material doped with silicon ions.
20. The semiconductor structure of claim 15 or 19, wherein the material of the isolation layer is silicon oxide, and the material of the etch stop layer is silicon oxide doped with silicon ions.
21. The semiconductor structure of claim 19, wherein the etch stop layer has a doping concentration of silicon ions of 1.0e18 atoms per cubic centimeter to 50.0e20 atoms per cubic centimeter.
22. The semiconductor structure of claim 13, wherein the semiconductor structure further comprises:
the first gate oxide layer is positioned on the surface of the fin structure exposed out of the isolation layer;
and the second gate oxide layer is positioned on the surface of the channel structure layer exposed out of the isolation layer, and the thickness of the second gate oxide layer is smaller than that of the first gate oxide layer.
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