WO1997038741A1 - Procede de fabrication d'un materiau biodegradable de substitution osseuse et d'implant et materiau ainsi obtenu - Google Patents
Procede de fabrication d'un materiau biodegradable de substitution osseuse et d'implant et materiau ainsi obtenu Download PDFInfo
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- WO1997038741A1 WO1997038741A1 PCT/DE1997/000736 DE9700736W WO9738741A1 WO 1997038741 A1 WO1997038741 A1 WO 1997038741A1 DE 9700736 W DE9700736 W DE 9700736W WO 9738741 A1 WO9738741 A1 WO 9738741A1
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- WO
- WIPO (PCT)
- Prior art keywords
- biodegradable
- implant material
- composite
- inorganic
- component
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 44
- 239000007943 implant Substances 0.000 title claims abstract description 38
- 210000000988 bone and bone Anatomy 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title abstract description 13
- 239000002131 composite material Substances 0.000 claims abstract description 62
- 239000011833 salt mixture Substances 0.000 claims abstract description 14
- 238000007731 hot pressing Methods 0.000 claims abstract description 7
- 229920001222 biopolymer Polymers 0.000 claims abstract description 6
- 238000005245 sintering Methods 0.000 claims abstract description 6
- 238000001727 in vivo Methods 0.000 claims abstract description 3
- 150000007522 mineralic acids Chemical class 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 25
- 239000000470 constituent Substances 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 24
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 239000000316 bone substitute Substances 0.000 claims description 15
- 239000007864 aqueous solution Substances 0.000 claims description 13
- 229920006395 saturated elastomer Polymers 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 7
- 230000007935 neutral effect Effects 0.000 claims description 7
- 239000000243 solution Substances 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- 229920002988 biodegradable polymer Polymers 0.000 claims description 6
- 239000004621 biodegradable polymer Substances 0.000 claims description 6
- 229920000620 organic polymer Polymers 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 claims description 3
- 238000010669 acid-base reaction Methods 0.000 claims description 3
- 239000007900 aqueous suspension Substances 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- VPVXHAANQNHFSF-UHFFFAOYSA-N 1,4-dioxan-2-one Chemical compound O=C1COCCO1 VPVXHAANQNHFSF-UHFFFAOYSA-N 0.000 claims description 2
- JJTUDXZGHPGLLC-IMJSIDKUSA-N 4511-42-6 Chemical compound C[C@@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-IMJSIDKUSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- 150000002596 lactones Chemical class 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 229920001434 poly(D-lactide) Polymers 0.000 claims description 2
- 229920001432 poly(L-lactide) Polymers 0.000 claims description 2
- 229920002959 polymer blend Polymers 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- JJTUDXZGHPGLLC-ZXZARUISSA-N (3r,6s)-3,6-dimethyl-1,4-dioxane-2,5-dione Chemical compound C[C@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-ZXZARUISSA-N 0.000 claims 1
- 238000005266 casting Methods 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- YFHICDDUDORKJB-UHFFFAOYSA-N trimethylene carbonate Chemical compound O=C1OCCCO1 YFHICDDUDORKJB-UHFFFAOYSA-N 0.000 claims 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 abstract description 14
- 238000001746 injection moulding Methods 0.000 abstract description 7
- 150000003839 salts Chemical class 0.000 abstract description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 abstract description 5
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract 1
- 239000001117 sulphuric acid Substances 0.000 abstract 1
- 235000011149 sulphuric acid Nutrition 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 20
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 13
- 238000000465 moulding Methods 0.000 description 12
- 239000000919 ceramic Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- 239000004068 calcium phosphate ceramic Substances 0.000 description 8
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Polymers OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 7
- 239000001506 calcium phosphate Substances 0.000 description 7
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 6
- 235000011007 phosphoric acid Nutrition 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 235000019731 tricalcium phosphate Nutrition 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 5
- 238000006731 degradation reaction Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 239000002241 glass-ceramic Substances 0.000 description 4
- 238000011835 investigation Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 4
- 229940078499 tricalcium phosphate Drugs 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920000954 Polyglycolide Polymers 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 235000011010 calcium phosphates Nutrition 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000012010 growth Effects 0.000 description 3
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 3
- 229920006209 poly(L-lactide-co-D,L-lactide) Polymers 0.000 description 3
- 229920000747 poly(lactic acid) Polymers 0.000 description 3
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 235000012501 ammonium carbonate Nutrition 0.000 description 2
- 239000012620 biological material Substances 0.000 description 2
- 229910000389 calcium phosphate Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000007580 dry-mixing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000035876 healing Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000012667 polymer degradation Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 206010003694 Atrophy Diseases 0.000 description 1
- 208000003076 Osteolysis Diseases 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000037444 atrophy Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003462 bioceramic Substances 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- JUNWLZAGQLJVLR-UHFFFAOYSA-J calcium diphosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])(=O)OP([O-])([O-])=O JUNWLZAGQLJVLR-UHFFFAOYSA-J 0.000 description 1
- FUFJGUQYACFECW-UHFFFAOYSA-L calcium hydrogenphosphate Chemical compound [Ca+2].OP([O-])([O-])=O FUFJGUQYACFECW-UHFFFAOYSA-L 0.000 description 1
- 229940043256 calcium pyrophosphate Drugs 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 230000010261 cell growth Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 210000002808 connective tissue Anatomy 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 229920006237 degradable polymer Polymers 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 235000019821 dicalcium diphosphate Nutrition 0.000 description 1
- CGMRCMMOCQYHAD-UHFFFAOYSA-J dicalcium hydroxide phosphate Chemical compound [OH-].[Ca++].[Ca++].[O-]P([O-])([O-])=O CGMRCMMOCQYHAD-UHFFFAOYSA-J 0.000 description 1
- 235000019700 dicalcium phosphate Nutrition 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical group CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 208000029791 lytic metastatic bone lesion Diseases 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000000399 orthopedic effect Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/50—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L27/58—Materials at least partially resorbable by the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/02—Inorganic materials
- A61L27/04—Metals or alloys
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/40—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
- A61L27/44—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/40—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
- A61L27/44—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
- A61L27/46—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix with phosphorus-containing inorganic fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
Definitions
- the invention relates to a method for producing a biodegradable bone replacement and implant material and a biodegradable bone replacement and implant material which can be used for the temporary filling of bone defects and as a starting material for the production of moldings for biodegradable implants
- biodegradable and partially biodegradable composites are described in DE 41 20 325.
- the materials have an open-pore structure and are characterized by proportions of calcium phosphate ceramic over 50% by mass.
- the ceramic particles are coated with a maximum of 50% of their surface with a biopolymer to enable the bone to grow in well.
- the biopolymer forms the cement substance for the calcium phosphate ceramic.
- Various bone ceramics are preferred as inorganic composite components and as biopolymers, among others.
- Polylactide and polyglycolide are proposed.
- the composite components are heated by means of microwave radiation and sintered or, after softening, deformed by mechanical pressure.
- the material consists of synthetic, biological compatible and biodegradable polymer with a modulus of elasticity similar to that of bone and an inorganic filler that is able to stimulate the absorption of the polymer in favor of new bone tissue.
- the inorganic filler consists of calcium phosphate, especially TCP, and is contained in an amount of 0.5 to 30% by mass.
- Tricalcium phosphate is preferably used as calcium phosphate, and polylactides and polyglycolides are proposed as polymers.
- the composites are produced by mixing the shredded individual components and hot pressing.
- EP 0 192 068 protects composites of 25 to 75% by mass of unsintered calcium phosphate ceramic, preferably hydroxylapatite, tricalcium phosphate, calcium pyrophosphate and 25 to 75% by mass biodegradable polymer.
- the polymer components include Lactic and glycolic acid polyesters are used. Up to 30% by mass of water-soluble, pore-forming materials can be included as further additives.
- the composite components are mixed and then polymerized.
- Composites of biodegradable or non-biodegradable calcium phosphate ceramics preferably tricalcium phosphate or hydroxylapatite and polymers of lactic and glycolic acid are described in WO 90/01342.
- the polymer component contains molecular weight-regulating coreactants in order to set molar masses in the range from 200 to 10,000 g / mol. This makes the composites kneadable to solid at body temperature.
- the ceramic portion is in the range of 20 to 65% by mass as granules and / or powder.
- the composites described in WO 88/06873 contain polyester of fumaric acid and a polyhydroxy alcohol as polymer components.
- Calcium phosphate ceramics are suggested tricalcium phosphate or hydroxyapatite.
- the composites contain other biodegradable calcium salts, such as calcium sulfate, calcium carbonate and calcium sulfate hemihydrate.
- All of the composite materials described are intended for use in medical technology as implant and / or bone replacement materials or for anchoring orthopedic implants in the bone tissue.
- Different processes are described for the production of the materials, all of which have in common that they do not subject the composite components to high thermal loads.
- the spectrum of the calcium phosphate ceramics used is limited to the known calcium orthophosphates and hydroxyapatite.
- the absorption rate of the inorganic constituents is thereby limited to a narrow range, or the inorganic component is not absorbed at all and remains as a foreign body in the organism.
- methods of high shaping accuracy for the production of implants, such as injection molding are not provided for the materials described in the prior art, so that a deficit with regard to shape and dimensionally accurate composite implants must be deduced.
- a general problem in the production of biodegradable composites using calcium orthophosphates and biomaterials derived therefrom is that they are subject to a more or less strong hydrolysis in the presence of water or moisture. As a result of this hydrolysis reaction, these biomaterials act like strong bases. This behavior limits their use as a composite component, especially when interacting with chemically sensitive biopolymers. In certain combinations, there may even be considerable chemical incompatibility of the composite constituents, which may result in the production and processing of the desired composite by thermal mixing and molding. make the rendering process impossible.
- the object of the invention is to create a method and a material of the type mentioned at the outset in order to expand the field of composition for biodegradable bone substitute and implant materials and the possibilities for producing shaped bodies, and to improve the mechanical strengths of biodegradable bone substitute and implant materials .
- the object is achieved with a method in which the basicity of the biodegradable inorganic constituent in at least one layer of its surface is adjusted to a pH value in the neutral range of 7 ⁇ 1, mixed intimately with the biodegradable organic constituent, and then is transferred into the composite.
- Advantageous embodiments of this method are specified in subclaims 2 to 7.
- the biodegradable bone substitute and implant material according to the invention consists of a composite based on a biodegradable organic polymer and a biodegradable inorganic component.
- the biodegradable organic constituent is a representative of the in vivo degradable polymers, while the biodegradable inorganic constituent consists of particles of a slightly to sparingly soluble, synthetic, stoichiometric and / or non-stoichiometric composition, amorphous, amorphous crystalline and / or crystalline alkali Alkaline earth and / or alkaline earth salt mixture of one or more polybasic inorganic acids.
- the particles of the salt mixture have at least one surface layer such a chemical composition that their freshly saturated aqueous solution has a pH in the range of 7 ⁇ 1.
- the biodegradable organic polymer is preferably a polyester from the group of polyglycolides, polylactides or their copolymers.
- the biodegradable organic polymer preferably consists of poly (L-lactide), poly (D-lactide), poly (D.L-lactide), poly (glycolide) or copolymers derived therefrom, the comonomer fraction being up to 50% by mass.
- Comonomers in the form of copolymerizable cyclic esters include, in addition to the various lactide forms, glycolide, dioxanone, trimethyl lencarbonate or a lactone of ß-hydroxybutyric acid and / or ß-hydroxyvaleric acid in question.
- the biodegradable organic polymer in the finished and sterilized composite molded body has at least a molecular weight of 100,000 g / mol.
- a special form of the biodegradable organic polymer is designed as a polymer blend and represents a mixture of mechanically reinforcing, different high molecular weight polymers.
- this functions as a matrix of the composite or cementes the particles of the biodegradable inorganic component.
- the particles of the inorganic constituent are surrounded as completely as possible by the organic constituent and that a high interfacial strength is achieved.
- the biodegradable inorganic component of the composite consists of particles of an alkali-alkaline-earth and / or alkaline-earth salt mixture of orthophosphoric acid, sulfuric acid, silica and / or carbonic acid.
- Na 2 O and / or K 2 0 are preferably present as alkali oxides and CaO and / or MgO are preferably contained as alkaline earth oxides.
- the particles of this salt mixture have a pH in the range of 7 ⁇ 1 in their freshly saturated aqueous solution. This value does not change by more than ⁇ 0.2 in a period of 30 minutes after the first measurement immediately after the saturated solution has been prepared.
- the particles of the biodegradable inorganic component consist of an unsintered precipitate, a sintered and / or a melt product. Their size varies with the desired goal in
- the biodegradable bone replacement and im- Plantate material contains the biodegradable organic component in an amount of 5 to 99 mass% and the biodegradable inorganic bed component in an amount of 1 to 95 mass%.
- biodegradable inorganic composite component which produces a pH of around 7 when suspended in water leads to surprising results ⁇ as a much less degradation of the polymer component during thermal shaping than, for example when strongly alkaline alkaline earth metal and / or alkaline earth phosphates are added.
- the known methods of acid-base reactions for salt formation are used to produce the biodegradable inorganic constituent.
- the proportions of the components are calculated in such a way that, for example, when precipitating from aqueous solution or sintering suitable compounds or melting them, the salt mixture formed as a reaction product has a neutral character and the pH value of its freshly saturated aqueous solution corresponds to the criteria mentioned above .
- the basicity of the biodegradable inorganic constituent is adjusted by composition of the determined amounts of Components of the salt mixture and their homogeneous mixing, sintering or fusion.
- Biodegradable inorganic constituents according to the invention which are produced via high-temperature reactions, are generally referred to as ceramics, glasses or glass ceramics.
- their manufacturing process which is based on solid-state diffusion or melting reactions, can also be viewed as an acid-base reaction or salt reaction.
- the resulting reaction products are therefore classified as sparingly or sparingly soluble salts or salt mixtures, the chemical composition of which does not have to comply with the stoichiometric laws of defined chemical compounds.
- Such materials include described in WO 91/07357.
- the saiz mixture reacts
- neutral and has a pH value in the range of the physiological value in its freshly saturated aqueous solution.
- Salts or salt mixtures with such high pH values are unsuitable as a biodegradable inorganic component.
- their use is possible in that the particles of the biodegradable inorganic component are subjected to at least superficial leaching or acid conversion before being combined with the biodegradable organic component.
- the basic components of the material are neutralized and partially leached out.
- the surface reaction layer also serves as a diffusion barrier and prevents further passage of the basic components from the particle core.
- the thickness of the reaction layer is chosen at least so that the im The neutral pH of a freshly saturated aqueous solution does not change by more than ⁇ 0.2 within 30 minutes. This is generally sufficient to ensure processability with the polymer component.
- Shaped bodies of the biodegradable bone substitute and implant material have an open-pore structure, depending on the manufacturing process, or are free of open and / or closed porosity.
- the mixture of the composite components contains up to 60% pore-forming agents. This addition and the selected sintering conditions make it possible to set an open porosity in the range from 10 to 50%.
- Shaped bodies, which are manufactured by the hot-pressing process or injection molding technology, on the other hand, are free of any kind of porosity, provided that one works with vacuum-dried starting materials.
- Shaped bodies of the biodegradable bone substitute and implant material are produced after the dry mixing of the finely comminuted, vacuum-dried organic and inorganic composite components by one of the thermal processes sintering, hot pressing, extruding or injection molding.
- the manufacturing process can also consist of combinations of these processes.
- Favorable grain fractions of the composite components for the mixing process are ⁇ 500 ⁇ m, advantageously ⁇ 200 ⁇ m.
- the biodegradable inorganic component predominates in the mixture of the composite components, the mixture is preferably produced from solutions and / or suspensions by evaporating the solvent and / or by precipitation of the dissolved components.
- the polymer portion is dissolved in a suitable solvent, for example acetone or chloroform, the ceramic portion is homogeneously suspended and the polymer is precipitated by adding a suitable liquid, such as alcohol or water. During the precipitation the polymer encloses the suspended component and the composite components co-precipitate.
- a suitable solvent for example acetone or chloroform
- a suitable liquid such as alcohol or water
- a complete coating of the entire ceramic grain by the polymer is obtained when the solvent is evaporated from a suspension of the biodegradable inorganic component in a solution of the biodegradable organic component.
- this complete covering has advantages with regard to the interfacial strength between the biodegradable inorganic and organic constituents, and improves the mechanical properties of the composite. At the same time, it permits lower working temperatures during thermal shaping, which in turn reduces polymer degradation.
- Such a polymer-encased biodegradable inorganic constituent can also be processed further by the process of dry mixing the composite components.
- porous moldings of the biodegradable inorganic constituent according to the invention are obtained by soaking open-pored moldings of the biodegradable inorganic constituent with solutions of the biodegradable organic constituent and evaporating the solvent. This procedure leads to a high ceramic content Structural consolidation of the molded body of the biodegradable bone replacement and implant material.
- the shaped bodies of the biodegradable bone substitute and implant material When using the biodegradable inorganic component in particle form, the shaped bodies of the biodegradable bone substitute and implant material obtain their final shape directly through the thermal shaping process, or their final shape is produced from a preform by thermal shaping. If the biodegradable inorganic constituent is used as an open-pore sintered shaped body, the pre- or final shape is predetermined by it. In all cases, the shaped body made from the biodegradable bone substitute and implant material according to the invention can still be machined in its geometric shape and the final dimensions by cutting shape change.
- BaB1 is mixed intensively with a crushed and vacuum-dried poly (L-lactide-co-D, L-lactide) 70:30 in a particle size ⁇ 250 ⁇ m as a biodegradable organic component (boB).
- the proportions of baB1 are 5, 10, 20 and 30% by mass.
- the mixtures are injection molded into test specimens measuring 40 ⁇ 5 ⁇ 2 mm 3 and tested for their flexural strength.
- the moldings are well shaped, of homogeneous structure, dense and free of porosity.
- the bending strength values are summarized in the table below.
- BaB1 as prepared in Example 1, is intimately mixed with a comminuted and vacuum-dried poly (D, L-lactide-co-glycolide) 85:15 as boB.
- the particle size of the boB is ⁇ 500 ⁇ m.
- the amount of baB1 is 20% by mass.
- the dry mixture is extruded as a strand, chopped ⁇ 1 mm and pressed into cylinders and foils in heated molds.
- the moldings have a homogeneous distribution of the components in the composite, are dense and non-porous.
- Embodiment 3 Phase-pure sintered ⁇ -tri-calcium phosphate (TCP) is reacted with dilute orthophosphoric acid, which is adjusted to a pH of 2.0, in aqueous suspension for one hour.
- the reaction product is washed, vacuum-dried and made available in a particle size ⁇ 100 ⁇ m as baB2 for further investigations.
- a freshly saturated aqueous solution of baB2 has a pH of 7.4. This value practically does not change within an hour.
- baB2 45% by mass of baB2 are intimately dry-mixed with 55% by mass vacuum-dried poly (D, L-lactide-co-glycolide) in a particle size of 250 to 500 ⁇ m as boB and cold-pressed into cylindrical compacts.
- the compacts are sintered at 160 ° C for one hour.
- the composite sintered bodies have an open porosity of 30%. Their compressive strength is 14 N / mm 2 .
- Some of the composite sintered bodies are converted as preforms by hot pressing into dense, largely pore-free shaped bodies and another part is changed in their geometric shape by turning, drilling and milling.
- Example 4 Example 4:
- Example 3 50% by mass of a mixture as described in Example 3 are mixed homogeneously with 50% by mass of ammonium carbonate as pore-forming agent in a particle size of 250 to 500 ⁇ m without crushing the particles of the ammonium carbonate.
- the mixture is cold pressed and the compact is sintered at 160 ° C for one hour.
- the sintered body has an open porosity of 55% and can be machined very well.
- pH pH of the freshly saturated aqueous solution at 37 ° C
- pH 30 pH of the saturated aqueous solution after standing for 30 minutes at 37 ° C.
- baB4 45% by mass baB4 are intimately mixed with 55% by mass poly (L-lactide-co-D, L-lactide) 70:30 as boB, formed into cylindrical pellets which are sintered at 150 ° C for 1.5 hours.
- the cylindrical moldings have an open porosity of 40% and are very easy to machine. Their compressive strength is 12.6 N / mm 2 .
- the composite sintered bodies, as produced according to Example 7, have an open porosity of 40%. Their compressive strength is significantly increased and is 18.0 N / mm 2 .
- cylindrical composites are Sintered bodies with baB3 to baB5 compared with composite sintered bodies using the untreated glass ceramics GK3 to GK5 according to WO 91/07357.
- the production of the composite sintered body corresponds to Examples 6 and 7. The results are summarized in the table.
- Embodiment 10 A porous sintered molded body is produced from phase-pure ⁇ -TCP. This has an open porosity of 50%.
- the sintered shaped body is treated with dilute orthophosphoric acid, adjusted to a pH of 2.0, treated for 1 hour, washed and vacuum-dried.
- the sintered molding thus treated has a pH of 7.2 in its freshly saturated aqueous solution. This value does not change within an hour.
- the sintered shaped body is available in this form as baB6 for composite formation.
- the sintered shaped body baB6 is soaked with a solution of poly (L-lactide-co-D, L-lactide) 70:30 in chloroform, the solvent evaporates, the Soak repeatedly, the solvent evaporates again and then the body is vacuum dried.
- the composite body has a compressive strength of 8.5 N / mm 2 compared to the untreated ceramic sintered molded body (5.5 N / mm 2 ). It absorbed 6.0% by mass of the boB.
- baB6 60 mass% baB6 are homogeneously suspended in a solution of 40 mass% poly (D, L-lactide-co-glycolide) 50:50 as boB in acetone and kept in suspension. BaB6 and the boB are precipitated from this suspension together by injecting a water-alcohol mixture and vacuum-dried. The dry mixture is pressed into dense moldings in a heated mold. These are easy to machine.
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Veterinary Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Dermatology (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Transplantation (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Polymers & Plastics (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Materials For Medical Uses (AREA)
Abstract
L'invention concerne un procédé de fabrication d'un matériau biodégradable de substitution osseuse et d'implant, ainsi qu'un matériau à base d'un matériau composite formé d'un mélange de sels à pH neutre comprenant des sels alcalins-alcalino-terreux et/ou de sels alcalino-terreux d'un ou de plusieurs acides inorganiques polybasiques, tels que l'acide phosphorique, l'acide carbonique, l'acide silicique et l'acide sulfurique, en tant que constituants inorganiques biodégradables, et d'un représentant choisi dans le groupe des biopolymères dégradables in vivo, en tant que constituants organiques biodégradables. Les proportions, en quantités, des contituants du composite varient entre 5 et 99 % en masse pour le constituant organique biodégradable et entre 1 et 95 % en masse pour le constituant inorganique biodégradable. Des corps façonnés à partir dudit matériau biodégradable de substitution osseuse et d'implant sont fabriqués par moulage par injection, extrusion, frittage et pressage à chaud. Les formes géométriques et les dimensions de ces corps peuvent être modifiées par usinage par enlèvement de copeaux et par formage à chaud.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU26921/97A AU2692197A (en) | 1996-04-12 | 1997-04-11 | Process for producing a biodegradable bone replacement and implant material, as well as biodegradable bone replacement and implant material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19614421.3 | 1996-04-12 | ||
DE19614421A DE19614421C2 (de) | 1996-04-12 | 1996-04-12 | Verfahren zur Herstellung eines biodegradierbaren Knochenersatz- und Implantatwerkstoffes und biodegradierbarer Knochenersatz- und Implantatwerkstoff |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997038741A1 true WO1997038741A1 (fr) | 1997-10-23 |
Family
ID=7791047
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE1997/000736 WO1997038741A1 (fr) | 1996-04-12 | 1997-04-11 | Procede de fabrication d'un materiau biodegradable de substitution osseuse et d'implant et materiau ainsi obtenu |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU2692197A (fr) |
DE (1) | DE19614421C2 (fr) |
WO (1) | WO1997038741A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6998134B2 (en) | 1998-09-11 | 2006-02-14 | Gerhard Schmidmaier | Biologically active implants |
US9415009B2 (en) | 2009-05-29 | 2016-08-16 | Pearl Therapeutics, Inc. | Compositions, methods and systems for respiratory delivery of two or more active agents |
US9463161B2 (en) | 2009-05-29 | 2016-10-11 | Pearl Therapeutics, Inc. | Compositions for pulmonary delivery of long-acting muscarinic antagonists and associated methods and systems |
US11471468B2 (en) | 2013-03-15 | 2022-10-18 | Pearl Therapeutics, Inc. | Methods and systems for conditioning of particulate crystalline materials |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6811570B1 (en) | 1997-10-21 | 2004-11-02 | Augmentec Ag | Implant made of a reabsorbable ceramic material |
DE19805673C2 (de) * | 1998-02-12 | 2002-09-26 | Wolfgang Quante | Verfahren und Kit zur Herstellung eines Knochenersatz- und Augmentationsmaterials |
EP1357863B1 (fr) * | 2001-01-02 | 2010-11-10 | Advanced Ceramics Research, Inc. | Compositions et procedes destines a des applications biomedicales |
DE20205016U1 (de) * | 2002-03-30 | 2003-08-14 | Mathys Medizinaltechnik Ag, Bettlach | Chirurgisches Implantat |
DE10354758A1 (de) * | 2003-11-21 | 2005-06-30 | Schure, Frank, Dr. | Chirurgisches Implantat |
DE102004035182B4 (de) * | 2004-07-14 | 2008-05-29 | Innovent E.V. Technologieentwicklung | Implantatmaterial, ein Verfahren zu seiner Herstellung und seine Verwendung |
DE102005024296B4 (de) * | 2005-05-19 | 2007-02-01 | Bundesanstalt für Materialforschung und -Prüfung (BAM) | Resorbierbarer, biokompatibler Formkörper und Verfahren zur Herstellung |
DE102005029206A1 (de) | 2005-06-22 | 2006-12-28 | Heraeus Kulzer Gmbh | Verformbares Implantatmaterial |
DE102005039382B4 (de) * | 2005-08-19 | 2008-03-13 | Detzer, Fritz, Dr. med. dent. | Hohlkörper aus biodegradierbarem Material, insbesondere zum Knochenaufbau im Kieferknochen eines Patienten und dessen Verwendung |
Citations (5)
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EP0050215A1 (fr) * | 1980-10-20 | 1982-04-28 | American Cyanamid Company | Modification de l'acide polyglycolique pour obtenir des propriétés physiques "in vivo" variables |
EP0144228A2 (fr) * | 1983-12-01 | 1985-06-12 | Ethicon, Inc. | Appareil chirurgical résorbable, rempli de verre |
EP0192068A1 (fr) * | 1985-02-19 | 1986-08-27 | The Dow Chemical Company | Prothèses de tissu dur et leur procédé de préparation |
WO1990012605A1 (fr) * | 1989-04-27 | 1990-11-01 | Sri International | Composites biodegradables pour utilisation medicale interne |
EP0714666A1 (fr) * | 1994-11-30 | 1996-06-05 | Ethicon, Inc. | Ciment osseux et màteriau de remplacement de tissu dur |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2364644B1 (fr) * | 1976-09-20 | 1981-02-06 | Inst Nat Sante Rech Med | Nouveau materiau de prothese osseuse et son application |
DE3826915A1 (de) * | 1988-08-09 | 1990-02-15 | Henkel Kgaa | Neue werkstoffe fuer den knochenersatz und knochen- bzw. prothesenverbund |
DK0401844T3 (da) * | 1989-06-09 | 1996-02-19 | Aesculap Ag | Resorberbare formlegemer og fremgangsmåde til fremstilling heraf |
DE4120325A1 (de) * | 1991-06-20 | 1992-12-24 | Merck Patent Gmbh | Implantatwerkstoff |
FR2689400B1 (fr) * | 1992-04-03 | 1995-06-23 | Inoteb | Materiau pour prothese osseuse contenant des particules de carbonate de calcium dispersees dans une matrice polymere bioresorbable. |
-
1996
- 1996-04-12 DE DE19614421A patent/DE19614421C2/de not_active Expired - Lifetime
-
1997
- 1997-04-11 WO PCT/DE1997/000736 patent/WO1997038741A1/fr active Application Filing
- 1997-04-11 AU AU26921/97A patent/AU2692197A/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0050215A1 (fr) * | 1980-10-20 | 1982-04-28 | American Cyanamid Company | Modification de l'acide polyglycolique pour obtenir des propriétés physiques "in vivo" variables |
EP0144228A2 (fr) * | 1983-12-01 | 1985-06-12 | Ethicon, Inc. | Appareil chirurgical résorbable, rempli de verre |
EP0192068A1 (fr) * | 1985-02-19 | 1986-08-27 | The Dow Chemical Company | Prothèses de tissu dur et leur procédé de préparation |
WO1990012605A1 (fr) * | 1989-04-27 | 1990-11-01 | Sri International | Composites biodegradables pour utilisation medicale interne |
EP0714666A1 (fr) * | 1994-11-30 | 1996-06-05 | Ethicon, Inc. | Ciment osseux et màteriau de remplacement de tissu dur |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6998134B2 (en) | 1998-09-11 | 2006-02-14 | Gerhard Schmidmaier | Biologically active implants |
US10646622B2 (en) | 1998-09-11 | 2020-05-12 | Gerhard Schmidmaier | Biologically active implants |
US9415009B2 (en) | 2009-05-29 | 2016-08-16 | Pearl Therapeutics, Inc. | Compositions, methods and systems for respiratory delivery of two or more active agents |
US9463161B2 (en) | 2009-05-29 | 2016-10-11 | Pearl Therapeutics, Inc. | Compositions for pulmonary delivery of long-acting muscarinic antagonists and associated methods and systems |
US10716753B2 (en) | 2009-05-29 | 2020-07-21 | Pearl Therapeutics, Inc. | Compositions for pulmonary delivery of long-acting muscarinic antagonists or long-acting B2 adrenergic receptor agonists and associated methods and systems |
US11471468B2 (en) | 2013-03-15 | 2022-10-18 | Pearl Therapeutics, Inc. | Methods and systems for conditioning of particulate crystalline materials |
Also Published As
Publication number | Publication date |
---|---|
DE19614421C2 (de) | 1999-12-16 |
DE19614421A1 (de) | 1997-10-16 |
AU2692197A (en) | 1997-11-07 |
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