WO2018168671A1 - Revêtement formant barrière aux gaz, film formant barrière aux gaz, procédé de production d'un revêtement formant barrière aux gaz et procédé de production d'un film formant barrière aux gaz - Google Patents
Revêtement formant barrière aux gaz, film formant barrière aux gaz, procédé de production d'un revêtement formant barrière aux gaz et procédé de production d'un film formant barrière aux gaz Download PDFInfo
- Publication number
- WO2018168671A1 WO2018168671A1 PCT/JP2018/009140 JP2018009140W WO2018168671A1 WO 2018168671 A1 WO2018168671 A1 WO 2018168671A1 JP 2018009140 W JP2018009140 W JP 2018009140W WO 2018168671 A1 WO2018168671 A1 WO 2018168671A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gas barrier
- barrier film
- film
- composition
- gas
- Prior art date
Links
- 230000004888 barrier function Effects 0.000 title claims abstract description 466
- 238000004519 manufacturing process Methods 0.000 title claims description 69
- 238000000576 coating method Methods 0.000 title abstract description 62
- 239000011248 coating agent Substances 0.000 title abstract description 51
- 239000000203 mixture Substances 0.000 claims abstract description 166
- 239000007789 gas Substances 0.000 claims description 505
- 238000005229 chemical vapour deposition Methods 0.000 claims description 77
- 230000015572 biosynthetic process Effects 0.000 claims description 72
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 57
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 57
- 229910052799 carbon Inorganic materials 0.000 claims description 57
- 229910052760 oxygen Inorganic materials 0.000 claims description 57
- 239000001301 oxygen Substances 0.000 claims description 57
- 239000000758 substrate Substances 0.000 claims description 57
- 238000006116 polymerization reaction Methods 0.000 claims description 47
- 229910052710 silicon Inorganic materials 0.000 claims description 36
- -1 cyclic siloxane Chemical class 0.000 claims description 34
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 29
- 239000010703 silicon Substances 0.000 claims description 28
- 229920001709 polysilazane Polymers 0.000 claims description 26
- 125000004429 atom Chemical group 0.000 claims description 23
- 150000003961 organosilicon compounds Chemical class 0.000 claims description 23
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000010408 film Substances 0.000 description 591
- 239000010410 layer Substances 0.000 description 120
- 239000000523 sample Substances 0.000 description 77
- 239000000463 material Substances 0.000 description 75
- 238000000034 method Methods 0.000 description 71
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 37
- 239000002994 raw material Substances 0.000 description 34
- 229920005989 resin Polymers 0.000 description 31
- 239000011347 resin Substances 0.000 description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 31
- 238000005259 measurement Methods 0.000 description 30
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 27
- 208000028659 discharge Diseases 0.000 description 27
- 238000009826 distribution Methods 0.000 description 26
- 229910004298 SiO 2 Inorganic materials 0.000 description 17
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 17
- 150000001875 compounds Chemical class 0.000 description 16
- 238000011156 evaluation Methods 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 16
- 230000003746 surface roughness Effects 0.000 description 16
- 230000003287 optical effect Effects 0.000 description 14
- 238000011282 treatment Methods 0.000 description 14
- 239000000843 powder Substances 0.000 description 13
- 238000002360 preparation method Methods 0.000 description 13
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 12
- 239000011575 calcium Substances 0.000 description 12
- 229910001882 dioxygen Inorganic materials 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 229910010271 silicon carbide Inorganic materials 0.000 description 12
- 230000007547 defect Effects 0.000 description 10
- 238000005530 etching Methods 0.000 description 10
- 230000002159 abnormal effect Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 229920001296 polysiloxane Polymers 0.000 description 9
- SNYNNFDVNITLRQ-UHFFFAOYSA-N 2,2,4,4,6,6,8-heptamethyl-1,3,5,7,2,4,6,8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 SNYNNFDVNITLRQ-UHFFFAOYSA-N 0.000 description 8
- WZJUBBHODHNQPW-UHFFFAOYSA-N 2,4,6,8-tetramethyl-1,3,5,7,2$l^{3},4$l^{3},6$l^{3},8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O1 WZJUBBHODHNQPW-UHFFFAOYSA-N 0.000 description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 229920002799 BoPET Polymers 0.000 description 8
- 238000004458 analytical method Methods 0.000 description 8
- 230000004048 modification Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 8
- 239000012071 phase Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000007740 vapor deposition Methods 0.000 description 8
- 239000012808 vapor phase Substances 0.000 description 8
- PUNGSQUVTIDKNU-UHFFFAOYSA-N 2,4,6,8,10-pentamethyl-1,3,5,7,9,2$l^{3},4$l^{3},6$l^{3},8$l^{3},10$l^{3}-pentaoxapentasilecane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O[Si](C)O1 PUNGSQUVTIDKNU-UHFFFAOYSA-N 0.000 description 7
- HTDJPCNNEPUOOQ-UHFFFAOYSA-N hexamethylcyclotrisiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O1 HTDJPCNNEPUOOQ-UHFFFAOYSA-N 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 150000003377 silicon compounds Chemical class 0.000 description 6
- 238000004544 sputter deposition Methods 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 5
- 239000012495 reaction gas Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 229910052814 silicon oxide Inorganic materials 0.000 description 5
- 229910018557 Si O Inorganic materials 0.000 description 4
- 229910008051 Si-OH Inorganic materials 0.000 description 4
- 229910006358 Si—OH Inorganic materials 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 239000012159 carrier gas Substances 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 230000031700 light absorption Effects 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000002407 reforming Methods 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- 229910052723 transition metal Inorganic materials 0.000 description 3
- 150000003624 transition metals Chemical class 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- KWEKXPWNFQBJAY-UHFFFAOYSA-N (dimethyl-$l^{3}-silanyl)oxy-dimethylsilicon Chemical compound C[Si](C)O[Si](C)C KWEKXPWNFQBJAY-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 101100064324 Arabidopsis thaliana DTX48 gene Proteins 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- 229910018540 Si C Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 229910003481 amorphous carbon Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- 239000012776 electronic material Substances 0.000 description 2
- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000009719 polyimide resin Substances 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000002310 reflectometry Methods 0.000 description 2
- 238000009751 slip forming Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910052724 xenon Inorganic materials 0.000 description 2
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- LGXVIGDEPROXKC-UHFFFAOYSA-N 1,1-dichloroethene Chemical group ClC(Cl)=C LGXVIGDEPROXKC-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- BKMUDUXPSVRLFZ-UHFFFAOYSA-N 2-methyl-1,3,5,7,9,2,4,6,8,10-pentaoxapentasilecane Chemical compound C[SiH]1O[SiH2]O[SiH2]O[SiH2]O[SiH2]O1 BKMUDUXPSVRLFZ-UHFFFAOYSA-N 0.000 description 1
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- LPEKGGXMPWTOCB-UHFFFAOYSA-N 8beta-(2,3-epoxy-2-methylbutyryloxy)-14-acetoxytithifolin Natural products COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- IUMSDRXLFWAGNT-UHFFFAOYSA-N Dodecamethylcyclohexasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 IUMSDRXLFWAGNT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- LGCMKPRGGJRYGM-UHFFFAOYSA-N Osalmid Chemical compound C1=CC(O)=CC=C1NC(=O)C1=CC=CC=C1O LGCMKPRGGJRYGM-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 241000519995 Stachys sylvatica Species 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 238000002835 absorbance Methods 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000003282 alkyl amino group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000005103 alkyl silyl group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 239000004643 cyanate ester Substances 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- UCXUKTLCVSGCNR-UHFFFAOYSA-N diethylsilane Chemical compound CC[SiH2]CC UCXUKTLCVSGCNR-UHFFFAOYSA-N 0.000 description 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- ODQWQRRAPPTVAG-GZTJUZNOSA-N doxepin Chemical compound C1OC2=CC=CC=C2C(=C/CCN(C)C)/C2=CC=CC=C21 ODQWQRRAPPTVAG-GZTJUZNOSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- GCSJLQSCSDMKTP-UHFFFAOYSA-N ethenyl(trimethyl)silane Chemical compound C[Si](C)(C)C=C GCSJLQSCSDMKTP-UHFFFAOYSA-N 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- NEXSMEBSBIABKL-UHFFFAOYSA-N hexamethyldisilane Chemical compound C[Si](C)(C)[Si](C)(C)C NEXSMEBSBIABKL-UHFFFAOYSA-N 0.000 description 1
- 238000004050 hot filament vapor deposition Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000010884 ion-beam technique Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229940057867 methyl lactate Drugs 0.000 description 1
- UIUXUFNYAYAMOE-UHFFFAOYSA-N methylsilane Chemical compound [SiH3]C UIUXUFNYAYAMOE-UHFFFAOYSA-N 0.000 description 1
- 229910003465 moissanite Inorganic materials 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 238000005121 nitriding Methods 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- PARWUHTVGZSQPD-UHFFFAOYSA-N phenylsilane Chemical compound [SiH3]C1=CC=CC=C1 PARWUHTVGZSQPD-UHFFFAOYSA-N 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 238000001420 photoelectron spectroscopy Methods 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920003050 poly-cycloolefin Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920006290 polyethylene naphthalate film Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- UIDUKLCLJMXFEO-UHFFFAOYSA-N propylsilane Chemical compound CCC[SiH3] UIDUKLCLJMXFEO-UHFFFAOYSA-N 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 238000002230 thermal chemical vapour deposition Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000007736 thin film deposition technique Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- PQDJYEQOELDLCP-UHFFFAOYSA-N trimethylsilane Chemical compound C[SiH](C)C PQDJYEQOELDLCP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/42—Silicides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
Definitions
- a lightweight and highly flexible gas barrier film is used for sealing electronic devices such as organic EL (Electro Luminescence) elements, liquid crystal display elements, and solar cells.
- a gas barrier film includes a gas barrier film on a resin base film, and the gas barrier film can prevent intrusion of gas such as water and oxygen in the atmosphere.
- the present invention provides a gas barrier film, a gas barrier film, a gas barrier film manufacturing method, and a gas barrier film manufacturing method capable of realizing high gas barrier properties and high transparency.
- a gas barrier film a gas barrier film, a method for producing a gas barrier film, and a method for producing a gas barrier film capable of realizing high gas barrier properties and high transparency.
- the CVD film of SiOxCy composition using HMDSO as a raw material has a problem that, when the carbon ratio y increases, the absorption in the visible light region increases and becomes yellowish.
- the conventional CVD film having the SiOxCy composition using HMDSO as a raw material it is difficult to achieve both good barrier properties and good optical characteristics.
- an organic silicon compound having 1 O atom relative to 1 Si atom is used as a CVD raw material. Furthermore, it is preferable to use an organosilicon compound having C atoms of less than 2 with respect to Si atom 1, and more preferably an organosilicon compound having C atoms of 1 or less as a CVD raw material. Furthermore, it is preferable to use an organosilicon compound having a Si—H bond as a CVD raw material.
- a CVD film having a SiOxCy composition using the above cyclic siloxane as a raw material is formed under specific conditions, so that the sum of the oxygen ratio x and the carbon ratio y is in the range of [x + y ⁇ 2].
- This is not only the structure in which O is replaced by CH 2 from the structure of SiO 2 shown in FIG. 1, that is, not only the structure in which two Si atoms are bonded to C, but also three or four Si atoms are bonded to C. It is thought that it has a structure. Note that, from the characteristics of CVD film formation, it can be assumed that highly reactive Si—H does not remain.
- a CVD film having a SiOxCy composition using cyclic siloxane as a raw material Si—C is present together with CH 2 between Si—O, and therefore CH 2 interposed between Si—O is reduced.
- a CVD film having a SiOxCy composition using cyclic siloxane as a raw material has a denser structure than a CVD film having a SiOxCy composition using HMDSO as a raw material.
- the SiOxCy composition of the gas barrier film shown in the graph of FIG. 11 does not have a composition that falls within the range of the five points of ABCDE described above. Specifically, the SiOxCy composition of the gas barrier film shown in the graph of FIG. 11 is in a range where the carbon ratio y (C / Si) exceeds 0.8 or in a range of [x + y> 2]. Yes. For this reason, since this gas barrier film has low gas barrier properties and low optical properties, a gas barrier film excellent in gas barrier properties and optical properties cannot be realized.
- Etching ion species Argon (Ar + ) Etching rate (SiO 2 thermal oxide equivalent value): 0.05 nm / sec Etching interval (SiO 2 equivalent value): 3 nm or less
- X-ray photoelectron spectrometer Model name “VG Theta Probe” manufactured by Thermo Fisher Scientific Irradiation
- X-ray Single crystal spectroscopy AlK ⁇ X-ray spot and size: 800 ⁇ 400 ⁇ m oval
- the number of minute protrusions of 10 nm or more in the gas barrier film is defined by a value detected and counted by the following method.
- the acquired three-dimensional surface roughness data is subjected to a process of removing a roughness waviness component by applying a high-pass filter having a wavelength of 10 ⁇ m.
- protrusions having a height of 10 nm or more are counted when the maximum peak position when the data is displayed as a histogram is set to zero.
- the counted number of protrusions is calculated as the number per mm 2 . More specifically, under the conditions of a measurement resolution of about 250 nm, was measured and counted (0.114 mm 2 as the area) range 6 field of 159.2 ⁇ m ⁇ 119.3 ⁇ m, calculates the number per 1 mm 2.
- FIGS. 13 to 15 show images (159.2 ⁇ m ⁇ 119.3 ⁇ m) of the surface state of the gas barrier film in which the height of the three-dimensional surface roughness conversion data obtained by the above method is displayed in gray scale. .
- the color is displayed whiter as the height increases from the reference position on the surface of the gas barrier film.
- a gas-phase film-forming gas barrier film obtained by a vacuum plasma CVD method can produce a target compound by selecting conditions such as a film-forming gas as a raw material, a decomposition temperature, and input power.
- organosilicon compounds hexamethyldisiloxane and 1,1,3,3-tetramethyldisiloxane are preferable from the viewpoints of handling in film formation and gas barrier properties of the obtained gas-phase film-forming gas barrier film.
- these organosilicon compounds can be used individually by 1 type or in combination of 2 or more types.
- FIG. 16 shows an example of a schematic diagram of a roll-to-roll (roll to roll) inter-roller discharge plasma CVD apparatus applied to the vacuum plasma CVD method.
- FIG. 16 is a schematic diagram showing an example of an inter-roller discharge plasma CVD apparatus to which a magnetic field that can be suitably used in the production of a gas-phase film-forming gas barrier film is applied.
- a magnetic field generator 61 and a magnetic field generator 62 fixed so as not to rotate even when the film forming roller rotates are provided inside the film forming roller 53 and the film forming roller 56, respectively.
- the amount of power to be supplied is in the range of 0.6 to 3.0 kW from the viewpoint of improving the gas barrier property. If it is 0.1 kW or more, the generation of foreign matters called particles can be suppressed. Moreover, if it is 10.0 kW or less, the emitted heat amount can be suppressed and the generation
- the AC frequency is preferably in the range of 50 Hz to 500 kHz.
- the magnetic field generators 61 and 62 known magnetic field generators can be used as appropriate.
- an inter-roller discharge plasma processing apparatus to which a magnetic field is applied is used, the substrate is wound around a pair of film forming rollers, and the film is formed between the pair of film forming rollers. It is preferable to form the gas barrier film by a plasma chemical vapor deposition method in which plasma discharge is performed while supplying a film gas. Further, when discharging while applying a magnetic field between a pair of film forming rollers, it is preferable to reverse the polarity between the pair of film forming rollers alternately.
- each of R 1 , R 2 , and R 3 represents a hydrogen atom, an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, an alkylsilyl group, an alkylamino group, or an alkoxy group.
- Polysilazane is commercially available in the form of a solution dissolved in an organic solvent, and the commercially available product can be used as a polysilazane-containing coating solution as it is.
- Examples of commercially available polysilazane solutions include NN120-20, NAX120-20, and NL120-20 manufactured by AZ Electronic Materials.
- the illuminance of the VUV By setting the illuminance of the VUV to 30 mW / cm 2 or more, sufficient reforming efficiency can be obtained, and when it is 200 mW / cm 2 or less, the rate of damage to the coating film is extremely suppressed and damage to the substrate is also reduced. Can be made.
- a rare gas excimer lamp is preferably used as the vacuum ultraviolet light source. Since vacuum ultraviolet rays are absorbed by oxygen, the efficiency in the ultraviolet irradiation process is likely to decrease. Therefore, it is preferable to perform VUV irradiation in a state where the oxygen concentration is as low as possible. That is, the oxygen concentration at the time of VUV irradiation is preferably in the range of 10 to 10,000 ppm, more preferably in the range of 50 to 5000 ppm, still more preferably in the range of 80 to 4500 ppm, and most preferably in the range of 100 to 1000 ppm.
- R 4 to R 9 each represent the same or different organic group having 1 to 8 carbon atoms.
- at least one group of R 4 to R 9 includes either an alkoxy group or a hydroxyl group.
- m is an integer of 1 or more.
- the organopolysiloxane represented by the general formula (2) it is particularly preferable that m is 1 or more and the weight average molecular weight in terms of polystyrene is 1000 to 20000. If the weight average molecular weight in terms of polystyrene of the organopolysiloxane is 1000 or more, the intermediate layer to be formed is hardly cracked and the gas barrier property can be maintained, and if it is 20000 or less, the formed intermediate layer is cured. And sufficient hardness as an intermediate layer can be obtained.
- the gas barrier film 17 has a base material 11 and a gas barrier film 13 provided on the base material 11.
- the gas barrier film 10 shown in FIG. In the gas barrier film 10, a plasma polymerization layer 12 is provided between the base material 11 and the gas barrier film 13.
- the gas barrier film 10 should just have the base material 11 and the gas barrier film
- the gas barrier film 13 has at least one chemical vapor deposition (CVD) film having a SiOxCy composition in the above-described predetermined composition range in the thickness direction in a range of 20 nm to 1000 nm. Yes.
- the gas barrier film 13 may be provided in a plurality of layers on the substrate 11, and may be provided on both sides as well as one side of the substrate 11.
- the thickness of the plasma polymerization layer 12 is preferably 10 nm to 10 ⁇ m, more preferably 100 nm to 5 ⁇ m, and further preferably 200 nm to 2 ⁇ m.
- the thickness of the plasma polymerization layer 12 can be measured by cross-sectional SEM observation. When the interface of the plasma polymerization layer 12 is unclear, the composition analysis of the cross section is performed with an EDX (energy dispersive X-ray analysis) apparatus attached to the SEM apparatus, and the measured value is obtained after clarifying the interface. Can be sought.
- EDX energy dispersive X-ray analysis
- the film formation conditions of the plasma polymerization layer 12 are, for example, a gas pressure of 0.1 to 100 Pa, preferably 1 to 50 Pa, a substrate temperature of ⁇ 20 to 200 ° C., preferably 0 to 100 ° C., and the monomer component on the substrate. And a method of performing glow discharge (usually using high-frequency power) while supplying to the substrate.
- TCTS tetramethylcyclotetrasiloxane
- Hepta-MCTS heptamethylcyclotetrasiloxane
- pentamethylcyclopentasiloxane shown in the above [Chemical Formula 1] are used as the film forming gas used for producing the plasma polymerization layer 12
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PC polycarbonate
- COP polycycloolefin
- the base material 11 has little light absorption and small haze. For this reason, the base material 11 can be appropriately selected from resin films that are generally applied to optical films.
- the substrate 11 is not limited to a single wafer shape and a roll shape, but a roll shape applicable to a roll-to-roll production method is preferable from the viewpoint of productivity.
- the thickness of the substrate 11 is not particularly limited, but is preferably about 5 to 500 ⁇ m.
- the hard coat layer has fine particles of inorganic compounds such as silicon oxide, titanium oxide, aluminum oxide, zirconium oxide, magnesium oxide, or polymethyl methacrylate to adjust the scratch resistance, slipperiness and refractive index.
- the hard coat layer can be applied by a known wet coating method such as a gravure coater, a dip coater, a reverse coater, a wire bar coater, a die coater, and an ink jet method using the above coating solution.
- the coating thickness of the coating solution is, for example, 0.1 to 30 ⁇ m.
- surface treatment such as vacuum ultraviolet irradiation on the base material 11 in advance.
- the source gas type, the gas supply amount, the degree of vacuum, and the applied voltage are set so that the film forming conditions in the first film forming unit and the second film forming unit are the film forming conditions 1 to 11 shown in Table 1 below
- the power frequency, the film forming roll temperature, and the substrate roll conveying speed were set.
- a gas barrier film or a plasma polymerization layer was prepared by applying any one of the film forming conditions 1 to 11 in each film forming unit. Further, as conditions common to the film forming conditions 1 to 11, the effective film forming width was about 300 mm, the power frequency was 80 kHz, and the temperature of the film forming roll was 10 ° C.
- a gas barrier film having a thickness of 81 nm was formed on the substrate 1 using the film formation condition 1, and a gas barrier film of Sample 101 was prepared.
- a gas barrier film of Sample 116 was produced in the same manner as Sample 105 described above, except that Substrate 5 was used instead of Substrate 1.
- the XPS analysis was measured at 2.8 nm intervals in the thickness direction. Further, in the determination of the SiOxCy composition constituting the gas barrier film, the measurement points on the surface layer of the gas barrier film were excluded because of the influence of the surface adsorbate. Further, in the gas barrier film, the thickness within the range of the above-mentioned ABCDE or the above-mentioned A 1 B 1 CDE 1 is the second composition from the surface layer and the composition immediately below the surface layer because the film is continuously formed. It was judged that the composition of the measurement points was close, and the thickness was measured on the assumption that the composition of the second measurement point from the surface layer was continuously formed up to the surface position.
- the number of protrusions of the obtained gas barrier film was evaluated according to the following criteria (rank). Less than 5:10 pieces / mm 2 4:10 pieces / mm 2 or more, 50 / mm 2 less than 3:50 pieces / mm 2 or more, 100 / mm 2 less than 2: 100 pieces / mm 2 or more, 200 / Less than mm 2 1: 200 / mm 2 or more
- Samples 109 to 115 have a plasma polymerization layer as a base layer of the gas barrier film.
- the sample 109 and the sample 110 have a lower water vapor transmission rate than the sample 105 in which the gas barrier film is directly formed on the substrate 1 under the same film formation condition 5. From this result, it is possible to realize a higher gas barrier property by producing a plasma polymerization layer as an underlayer of the gas barrier film. Furthermore, higher gas barrier properties can be realized by forming an overcoat layer on the gas barrier film as in samples 111 to 115.
- the sample 101 and the sample 102 have a small supply amount of oxygen as a reaction gas in forming the gas barrier film.
- the supply amount of oxygen as a reaction gas is excessive in the formation of the gas barrier film. Therefore, the samples 101 to 104 do not have a region having a composition within the range of the above-described ABCDE or the above-described A 1 B 1 CDE 1 .
- the sample 101 and the sample 102 with a small supply amount of oxygen have a large carbon ratio y (C / Si) in the gas barrier film, and have a high light absorption rate of 450 nm. For this reason, the optical characteristics of the gas barrier film are not sufficient.
- the sample 103 and the sample 104 in which the supply amount of oxygen is excessive have a deteriorated water vapor transmission rate because the oxygen ratio x (O / Si) in the gas barrier film increases. This is presumably because the presence of Si—OH in the gas barrier film increased due to the increase in the oxygen ratio x (O / Si) in the gas barrier film, and a water vapor path was formed by hydrophilic groups.
- the sample 116 has a thickness within the range of A 1 B 1 CDE 1 described above of 20 nm or more, but the arithmetic average roughness (Ra) of the surface of the gas barrier film exceeds 2.0 nm.
- Ra arithmetic average roughness
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Vapour Deposition (AREA)
- Laminated Bodies (AREA)
- Physical Vapour Deposition (AREA)
Abstract
Un revêtement formant barrière aux gaz présentant d'excellentes propriétés de barrière aux gaz et une remarquable transparence est préparé, le revêtement formant barrière aux gaz présentant une rugosité moyenne arithmétique (Ra) égale ou inférieure à 2,0 nm et possédant, dans une plage allant de 20 nm à 1 000 nm dans le sens de l'épaisseur, une composition qui, lorsqu'elle est exprimée de la façon suivante : SiOxCy, se situe à l'intérieur d'une zone enfermée par les cinq points A (x = 0,8, y = 0,8), B (x = 1,2, y = 0,8), C (x = 1,9, y = 0,1), D (x = 1,9, y = 0,0) et E (x = 0,8, y = 0,55) dans un système de coordonnées orthogonales où x correspond à l'axe horizontal et y à l'axe vertical.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019505959A JPWO2018168671A1 (ja) | 2017-03-17 | 2018-03-09 | ガスバリア膜、ガスバリア性フィルム、ガスバリア膜の製造方法、及び、ガスバリア性フィルムの製造方法 |
CN201880017865.5A CN110418859A (zh) | 2017-03-17 | 2018-03-09 | 气体阻隔膜、气体阻隔性膜、气体阻隔膜的制造方法、及气体阻隔性膜的制造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017052964 | 2017-03-17 | ||
JP2017-052964 | 2017-03-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2018168671A1 true WO2018168671A1 (fr) | 2018-09-20 |
Family
ID=63522333
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2018/009140 WO2018168671A1 (fr) | 2017-03-17 | 2018-03-09 | Revêtement formant barrière aux gaz, film formant barrière aux gaz, procédé de production d'un revêtement formant barrière aux gaz et procédé de production d'un film formant barrière aux gaz |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPWO2018168671A1 (fr) |
CN (1) | CN110418859A (fr) |
WO (1) | WO2018168671A1 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020085248A1 (fr) * | 2018-10-23 | 2020-04-30 | 住友化学株式会社 | Corps stratifié, dispositif électronique flexible et procédé de fabrication de corps stratifié |
JP2022128500A (ja) * | 2019-09-30 | 2022-09-01 | 大日本印刷株式会社 | バリア性積層体、該バリア性積層体を備えるヒートシール性積層体および該ヒートシール性積層体を備える包装容器 |
WO2023153307A1 (fr) * | 2022-02-10 | 2023-08-17 | 日東電工株式会社 | Film barrière aux gaz, son procédé de production, plaque de polarisation avec couche barrière aux gaz et dispositif d'affichage d'image |
WO2023153010A1 (fr) * | 2022-02-10 | 2023-08-17 | 日東電工株式会社 | Film barrière aux gaz, procédé associé de production, plaque de polarisation à couche barrière aux gaz et dispositif d'affichage d'images |
WO2024176674A1 (fr) * | 2023-02-22 | 2024-08-29 | 日東電工株式会社 | Stratifié, procédé de production de stratifié et polariseur avec couche barrière contre les gaz |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115431616B (zh) * | 2022-08-31 | 2024-04-09 | 河南华福包装科技有限公司 | 复合纸质氧化硅高阻隔膜包装材料及其制备方法、应用 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002189102A (ja) * | 2000-09-29 | 2002-07-05 | Dainippon Printing Co Ltd | シリカ層、及びシリカ層を用いた反射防止フィルム |
JP2012096531A (ja) * | 2010-10-08 | 2012-05-24 | Sumitomo Chemical Co Ltd | 積層フィルム |
JP2014214173A (ja) * | 2013-04-23 | 2014-11-17 | 株式会社島津製作所 | ガスバリア性薄膜、ガスバリア性フィルム、有機エレクトロルミネセンス装置及びガスバリア性薄膜の形成方法 |
JP2015143033A (ja) * | 2015-04-22 | 2015-08-06 | コニカミノルタ株式会社 | ガスバリア性フィルム、その製造方法及びそれを用いた有機光電変換素子 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020090521A1 (en) * | 2000-09-29 | 2002-07-11 | Tatsuji Nakajima | Silica layers and antireflection film using same |
CN102356122B (zh) * | 2009-03-17 | 2014-04-02 | 琳得科株式会社 | 成形体、其制造方法、电子设备用构件和电子设备 |
CN102771184A (zh) * | 2010-02-18 | 2012-11-07 | 三井化学东赛璐株式会社 | 密封的功能元件 |
CN103476579B (zh) * | 2011-04-05 | 2015-11-25 | 东丽株式会社 | 阻气性膜 |
CN105658424A (zh) * | 2013-10-24 | 2016-06-08 | 柯尼卡美能达株式会社 | 气体阻隔性膜 |
-
2018
- 2018-03-09 JP JP2019505959A patent/JPWO2018168671A1/ja active Pending
- 2018-03-09 CN CN201880017865.5A patent/CN110418859A/zh active Pending
- 2018-03-09 WO PCT/JP2018/009140 patent/WO2018168671A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002189102A (ja) * | 2000-09-29 | 2002-07-05 | Dainippon Printing Co Ltd | シリカ層、及びシリカ層を用いた反射防止フィルム |
JP2012096531A (ja) * | 2010-10-08 | 2012-05-24 | Sumitomo Chemical Co Ltd | 積層フィルム |
JP2014214173A (ja) * | 2013-04-23 | 2014-11-17 | 株式会社島津製作所 | ガスバリア性薄膜、ガスバリア性フィルム、有機エレクトロルミネセンス装置及びガスバリア性薄膜の形成方法 |
JP2015143033A (ja) * | 2015-04-22 | 2015-08-06 | コニカミノルタ株式会社 | ガスバリア性フィルム、その製造方法及びそれを用いた有機光電変換素子 |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020085248A1 (fr) * | 2018-10-23 | 2020-04-30 | 住友化学株式会社 | Corps stratifié, dispositif électronique flexible et procédé de fabrication de corps stratifié |
CN112912241A (zh) * | 2018-10-23 | 2021-06-04 | 住友化学株式会社 | 层叠体、柔性电子器件及层叠体的制造方法 |
JP2022128500A (ja) * | 2019-09-30 | 2022-09-01 | 大日本印刷株式会社 | バリア性積層体、該バリア性積層体を備えるヒートシール性積層体および該ヒートシール性積層体を備える包装容器 |
JP7482401B2 (ja) | 2019-09-30 | 2024-05-14 | 大日本印刷株式会社 | バリア性積層体、該バリア性積層体を備えるヒートシール性積層体および該ヒートシール性積層体を備える包装容器 |
WO2023153307A1 (fr) * | 2022-02-10 | 2023-08-17 | 日東電工株式会社 | Film barrière aux gaz, son procédé de production, plaque de polarisation avec couche barrière aux gaz et dispositif d'affichage d'image |
WO2023153010A1 (fr) * | 2022-02-10 | 2023-08-17 | 日東電工株式会社 | Film barrière aux gaz, procédé associé de production, plaque de polarisation à couche barrière aux gaz et dispositif d'affichage d'images |
WO2024176674A1 (fr) * | 2023-02-22 | 2024-08-29 | 日東電工株式会社 | Stratifié, procédé de production de stratifié et polariseur avec couche barrière contre les gaz |
Also Published As
Publication number | Publication date |
---|---|
JPWO2018168671A1 (ja) | 2020-01-16 |
CN110418859A (zh) | 2019-11-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2018168671A1 (fr) | Revêtement formant barrière aux gaz, film formant barrière aux gaz, procédé de production d'un revêtement formant barrière aux gaz et procédé de production d'un film formant barrière aux gaz | |
JP5966928B2 (ja) | ガスバリア性フィルム | |
JP5626308B2 (ja) | ガスバリア積層体の製造方法及びガスバリア積層体 | |
WO2014203892A1 (fr) | Film de barrière aux gaz et procédé pour sa production | |
JP6638182B2 (ja) | 積層フィルムおよびフレキシブル電子デバイス | |
KR20160114039A (ko) | 가스 배리어성 필름 | |
WO2018123724A1 (fr) | Film barrière contre les gaz et procédé de fabrication de film barrière contre les gaz | |
WO2015060394A1 (fr) | Film barrière contre les gaz | |
EP3683049A1 (fr) | Film barrière aux gaz et dispositif électronique souple | |
CN110214080B (zh) | 阻气性膜 | |
EP3778217A1 (fr) | Film stratifié | |
TW201927550A (zh) | 氣阻性層積體及其製造方法、電子裝置用元件以及電子裝置 | |
JP6175960B2 (ja) | ガスバリア性フィルム | |
JP2014088016A (ja) | ガスバリア性フィルム | |
JP2018052041A (ja) | 積層体 | |
KR20190045218A (ko) | 적층체 | |
JP2018149703A (ja) | 機能性フィルム積層体、及び、機能性フィルムの欠陥検査方法 | |
JPWO2019187981A1 (ja) | ガスバリアフィルム | |
JP7173138B2 (ja) | ガスバリアフィルム、及び、ガスバリアフィルムの製造方法 | |
US20140255288A1 (en) | Gas barrier laminate and production method of the same | |
JP2016124123A (ja) | 積層体 | |
JP2018154012A (ja) | 機能性フィルム、及び、電子デバイスの製造方法 | |
KR20190084279A (ko) | 가스 배리어성 필름 및 그것을 포함하는 디바이스 | |
JP2018052040A (ja) | 積層体 | |
JP6874775B2 (ja) | 電子デバイス |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 18766778 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2019505959 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 18766778 Country of ref document: EP Kind code of ref document: A1 |