WO2018193623A1 - Plaque de cale et structure de fixation utilisant une plaque de cale - Google Patents
Plaque de cale et structure de fixation utilisant une plaque de cale Download PDFInfo
- Publication number
- WO2018193623A1 WO2018193623A1 PCT/JP2017/016064 JP2017016064W WO2018193623A1 WO 2018193623 A1 WO2018193623 A1 WO 2018193623A1 JP 2017016064 W JP2017016064 W JP 2017016064W WO 2018193623 A1 WO2018193623 A1 WO 2018193623A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shim plate
- assembly
- shim
- axis
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/02—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread
Definitions
- the present invention relates to a shim plate capable of grasping its existence in a mounted state and an assembly structure using the shim plate.
- Patent Document 1 discloses a configuration in which a bucket portion and an arm of a hydraulic excavator are pin-coupled and a shim plate is used there. Specifically, in order to increase the assembling accuracy of the members in the bearing portion, several shim plates are sandwiched between the members and fastened by bolts.
- a plurality of shim plates are prepared, and dimension adjustment is performed by sandwiching as many shim plates as necessary.
- all of the prepared shim plates have the same thickness, for example, and the dimensions can be adjusted by stacking one or several sheets.
- Some structures that require higher assembly accuracy require, for example, assembly with dimensions adjusted in units of microns.
- a shim plate having a thickness of micron is used to eliminate a slight assembling error.
- a shim plate is extremely thin, its presence may be lost when attached. For this reason, structural parts may be reassembled during maintenance, etc., but the operator may work without noticing the shim plate, and the shim plate may be lost or damaged. there were.
- an object of the present invention is to provide a shim plate capable of grasping existence and an assembly structure using the shim plate in order to solve such a problem.
- the shim plate according to one aspect of the present invention is sandwiched between a first member and a second member that are integrally assembled with each other with their assembly surfaces overlapped, and the first member and the second member. And an identification portion that protrudes from the assembly portion where the and overlap.
- the assembly structure using the shim plate in another aspect of the present invention is such that the first member and the second member that are overlapped are integrally assembled with the shim plate interposed therebetween, and the assembly is provided on the shim plate.
- the identification portion thus formed protrudes from the overlapping assembly portion of the first member and the second member.
- the identification portion provided on the shim plate protrudes from the assembly portion where the first member and the second member overlap, even if the shim plate is extremely thin, Can easily grasp its existence.
- FIG. 3 is a perspective view showing a drive mechanism portion of the same machine tool shown in FIG. 2 with an X-axis slide or the like removed from a column. It is an expansion perspective view of the assembly structure using a shim plate. It is an expansion perspective view of the disassembled state of the assembly structure using a shim plate.
- FIG. 1 is a side view showing the internal structure of a machine tool.
- the machine tool 1 is a turret lathe provided with various tools 401 such as a rotary tool such as an end mill or a drill or a cutting tool such as a cutting tool.
- a spindle device 3 for gripping and rotating a workpiece is assembled with its rotation axis (main axis) in the longitudinal direction of the machine body and horizontal.
- the direction parallel to the main axis is the Z axis
- the vertical direction perpendicular to the Z axis is the X axis.
- the machine tool 1 is configured as a two-axis lathe that moves the tool 401 of the turret device 4 in the Z-axis direction and the X-axis direction.
- a column 5 is erected on the side of the spindle device 3, and a drive mechanism is configured to move the turret device 4 in the Z-axis direction and the X-axis direction.
- FIG. 2 is a perspective view showing a drive mechanism of the machine tool 1 that moves the turret device 4 in the X-axis direction and the Z-axis direction.
- the column 5 is integrally formed with a cylindrical assembly portion 301 to which the spindle device 3 is assembled, and the X-axis slide 11 is disposed thereon.
- two guide rails 12 are provided in a vertical direction on the front surface portion on the main shaft side, and an X-axis slide 11 is slidably attached to the guide rail 12.
- An X-axis servomotor 13 is fixed to the upper portion of the column 5, and the rotation is transmitted to the X-axis drive mechanism via the V-belt 14. Therefore, the screw shaft is rotated by the output of the X-axis servomotor 13, the rotational motion is converted into the linear motion of the nut, and the X-axis slide 11 is moved up and down in the X-axis direction.
- a Z-axis guide 15 is fixed to the X-axis slide 11, and a Z-axis slide 16 is slidably fitted into the Z-axis guide 15. Then, the turret device 4 is assembled integrally with the Z-axis slide 16 (see FIG. 1).
- the X-axis slide 11 is provided with a support frame 17, to which a Z-axis servomotor 18 is fixed, and the rotation is transmitted to the Z-axis drive mechanism via the V belt 19. Accordingly, the screw shaft is rotated by the output of the Z-axis servomotor 18, the rotational motion is converted into the linear motion of the nut, and the Z-axis slide 16 is moved horizontally in the Z-axis direction.
- FIG. 3 is a perspective view showing a drive mechanism portion of the same machine tool 1 shown in FIG. 2 with the X-axis slide 11 and the like removed from the column 5.
- the two guide rails 12 are provided on the front surface of the column 5, and the screw shaft 21 of the ball screw mechanism is assembled in the vertical direction in the space between them.
- a screw shaft 21 is rotatably mounted by upper and lower bearing members 22 and 23, and a nut member 24 fixed to the X-axis slide 11 side is screwed to the screw shaft 21.
- the dimensional tolerance for workpiece machining is in units of microns. Therefore, in the machine tool 1, in order to realize the processing, highly accurate assembly between parts is performed at various places.
- the illustrated X-axis drive mechanism is similarly required to be assembled with high accuracy. Accordingly, when the screw shaft 21 is attached, the bearing members 22 and 23 that rotatably support the screw shaft 21 are assembled to the column 5 with high accuracy.
- fixing portions 501 are formed above and below the column 5, and the housings constituting the bearing members 22 and 23 are fixed thereto by bolting.
- FIG. 4 is an enlarged perspective view showing an assembly structure using the shim plate of the present embodiment.
- the assembly structure of the bearing member 22 assembled on the upper side of the screw shaft 21 is shown.
- the lower side bearing member 23 detailed description is abbreviate
- the housing 25 of the bearing member 22 is integrally formed with two mounting portions 251 that protrude from the left and right sides.
- the substantially rectangular mounting portion 251 through-holes through which the bolts 26 are passed to be fixed to the column 5 are formed at two locations on the upper and lower sides.
- fixed portions 501 are formed on the left and right sides of the column 5 so that the bearing member 22 can be disposed therebetween.
- the fixing portion 501 has a screw hole for fastening the bolt 26 to the assembly surface 502 on which the mounting portion 251 of the housing 25 is overlapped.
- the mounting portion 251 of the housing 25 and the fixing portion 501 of the column 5 are different in size of the overlapping assembly surfaces.
- the area of the assembly surface 502 on the column 5 side is formed larger than that on the housing 25 side. That is, the attachment portion 251 on the near side of the drawing facing the worker is formed small.
- a shim plate will be inserted
- FIG. Conventionally, a shim plate having a size matched to the mounting surface on the mounting portion 251 side having a small area is used.
- the shim plate 27 formed larger than the assembly surface on the attachment portion 251 side is used.
- the shim plate 27 is attached in a state where the end portion is visible from above and below the attachment portion 251 at the assembly portion of the bearing member 22 where the attachment portion 251 of the housing 25 and the fixing portion 501 of the column 5 overlap.
- the member 23 the identification portions 271 and 272 shown in FIG. 5 are provided at both upper and lower ends so that the presence of the shim plate 27 of this embodiment can be seen even when it is sandwiched between the assembly portions.
- FIG. 5 is an enlarged perspective view showing an exploded state of the assembly structure using the shim plate of the present embodiment.
- the identification portions 271 and 272 of the shim plate 27 are hatched, but the actual product is not necessarily colored.
- the shim plate 27 is larger than the mounting surface of the mounting portion 251 on the housing 25 side having a small area, and is formed to have the same size as the mounting surface 502 of the fixing portion 501 on the column 5 side. Therefore, when assembled as shown in FIG. 4, the upper and lower end portions of the shim plate 27 that protrude from the assembly portion where both the assembly surfaces overlap with each other become the identification portions 271 and 272. Since the identification portions 271 and 272 enter the eyes of the operator when the assembly portion of the bearing member 22 is viewed from the front, the presence of the shim plate 27 can be confirmed by the operator.
- the conventional assembly structure has a configuration in which a shim plate having a size obtained by cutting out the identification portions 271 and 272 is used, and the shim plate itself is actively hidden so as not to be seen from the outside. For this reason, there are cases where the operator who performs maintenance cannot recognize the existence of the ultrathin shim plate 27 of several tens of ⁇ m. Then, the shim plate 27 may be removed at the time of disassembling work, and it may be lost without being aware of it, or may be accidentally damaged. In such a case, in the adjustment work performed after the maintenance, the measurement must be performed again and the shim plate 27 having an appropriate thickness must be selected. In other words, the work man-hours increased.
- the shim plate 27 used in the present embodiment is extremely thin, and the thickness cannot be recognized visually when the shim plate 27 is replaced. Therefore, it is necessary to perform measurement work using a micrometer each time, and this also increases the number of work steps. Although it is conceivable that the thickness information is marked on the shim plate 27, there is a limit to the thickness in order to mark the thin plate in units of microns. Further, when the bolt hole is formed as in the present embodiment, the marking portion may be lost. And, of course, the plate thickness cannot be confirmed in the used state.
- the shim plate 27 of the present embodiment has a configuration in which the plate thickness information is displayed on the newly provided identification portion 272.
- FIG. 5 shows an example in which a small hole 275 is formed in the identification portion 272.
- the plate thickness is indicated by the number of the holes 275.
- the shim plate 27 of the present embodiment can be confirmed to have a plate thickness of 20 ⁇ m by providing two holes 275. And if there is one hole 275, it can be seen that the thickness of the shim plate is 10 ⁇ m.
- the identification portions 271 and 272 of the shim plate 27 protrude from the assembly portion of the bearing member 22 where the mounting portion 251 of the housing 25 and the fixing portion 501 of the column 5 overlap each other. Even the shim plate 27 can be easily recognized by the operator. Moreover, the thickness of the shim plate 27 can be easily grasped by providing the identification portion 272 with a shape feature relating to the thickness information. Further, since the shim plate 27 is entirely overlapped with the assembly surface 502 on the column 5 side, only the identification portions 271 and 272 of the shim plate 27 do not pop out and are damaged by bending or the like. Can be avoided.
- the shape feature related to the thickness information given to the shim plate 27 is the hole, but other shapes such as a small notch in the identification portion may be used.
- the attachment part 251 is formed smaller than the fixing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Plates (AREA)
- Machine Tool Units (AREA)
Abstract
La présente invention concerne une plaque de cale, dont la présence peut être reconnue, et une structure de fixation utilisant cette plaque de cale. Cette plaque de cale, qui est prise en sandwich entre un premier élément et un second élément qui sont assemblés d'un seul tenant avec leurs surfaces d'assemblage respectives se chevauchant, est équipée d'une partie d'identification qui fait saillie à partir d'un site d'assemblage où le premier élément et le second élément se chevauchent. La structure de fixation utilisant cette plaque de cale, dans laquelle un premier élément et un second élément en chevauchement sont assemblés d'un seul tenant avec la plaque de cale prise en sandwich entre eux, est conçue de telle sorte que la partie d'identification disposée sur la plaque de cale fait saillie à partir d'un site d'assemblage où le premier élément et le second élément se chevauchent.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2017/016064 WO2018193623A1 (fr) | 2017-04-21 | 2017-04-21 | Plaque de cale et structure de fixation utilisant une plaque de cale |
JP2019513200A JP6850343B2 (ja) | 2017-04-21 | 2017-04-21 | シムプレートを使用した組付け構造 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2017/016064 WO2018193623A1 (fr) | 2017-04-21 | 2017-04-21 | Plaque de cale et structure de fixation utilisant une plaque de cale |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2018193623A1 true WO2018193623A1 (fr) | 2018-10-25 |
Family
ID=63856697
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2017/016064 Ceased WO2018193623A1 (fr) | 2017-04-21 | 2017-04-21 | Plaque de cale et structure de fixation utilisant une plaque de cale |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP6850343B2 (fr) |
WO (1) | WO2018193623A1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS491241Y1 (fr) * | 1965-06-10 | 1974-01-12 | ||
JPH06337070A (ja) * | 1993-05-28 | 1994-12-06 | Taiho Kogyo Co Ltd | 積層ガスケット |
JPH07331689A (ja) * | 1994-06-14 | 1995-12-19 | Hitachi Constr Mach Co Ltd | 作業機の隙間調整装置 |
JP2006097833A (ja) * | 2004-09-30 | 2006-04-13 | Fuji Heavy Ind Ltd | ガスケット |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10119323A (ja) * | 1996-10-23 | 1998-05-12 | Oki Data:Kk | ワイヤドット印字ヘッド及びその製造方法 |
JP2002257043A (ja) * | 2001-03-06 | 2002-09-11 | Toyota Industries Corp | 圧縮機 |
US7055655B2 (en) * | 2001-10-26 | 2006-06-06 | Shimano Inc. | Disc brake caliper assembly with shims |
-
2017
- 2017-04-21 WO PCT/JP2017/016064 patent/WO2018193623A1/fr not_active Ceased
- 2017-04-21 JP JP2019513200A patent/JP6850343B2/ja active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS491241Y1 (fr) * | 1965-06-10 | 1974-01-12 | ||
JPH06337070A (ja) * | 1993-05-28 | 1994-12-06 | Taiho Kogyo Co Ltd | 積層ガスケット |
JPH07331689A (ja) * | 1994-06-14 | 1995-12-19 | Hitachi Constr Mach Co Ltd | 作業機の隙間調整装置 |
JP2006097833A (ja) * | 2004-09-30 | 2006-04-13 | Fuji Heavy Ind Ltd | ガスケット |
Also Published As
Publication number | Publication date |
---|---|
JPWO2018193623A1 (ja) | 2019-11-07 |
JP6850343B2 (ja) | 2021-03-31 |
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